Automatic Supermarket Shelves Tray Roll forming machine metal shelf panel production line
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| Customer requirements |
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| Machine working flow |
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| 5T hydraulic decoiler → Leveling machine → 2 hydraulic punching systems (2 sets of molds) → servo feeding → roll forming →Side edges bending →Servo shearing →Servo folding front edge →Folding rear edge →2m receiving table. |
| Advantage of the full line: This line is fully servo-controlled. The width of pre-punching is servo-adjustable, the roll former is also servo-motor, and the cutting and flanging are also servo-controlled. The main side plate and the auxiliary side plate are made of ductile iron casting and CNC drilled, tapped and milled, processed in one piece. The bearings use tapered bearings to maintain straightness without shaking. These are the highlights of our equipment. Other manufacturers use hydraulic cutting and flanging, and the positioning is inaccurate. |
| Machine parameters | |
| 5T hydraulic decoiler & leveling machine | |
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| Loading capacity | 5T |
| Uncoiling width | 1200mm |
| Inner diameter | 450-550mm |
| Working Power | Hydraulic |
| The leveling roller number | Up 6 rollers and down 7 rollers |
| Speed control | Inverter control |
| Punching System | |
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| There are 2 front punching stations, 2 sets of mold bases, and 2 sets of molds.
Maximum material width: 1200mm. Servo feeder control, feeding speed 15-30m/min. Pinch roller high-frequency treatment and hard chrome coating. |
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| Main roll forming machine | |
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| Drive motor | 5.5kw servo motor |
| Roller material | Cr12MoV, with vacuum heat treatment, twice tempering, hardness HRC55-58 |
| Forming speed | 10m / min |
| Shaft material | 45# steel |
| Shaft diameter | Φ50mm |
| Shaft process | quenching and tempering – lathe processing – fine grinding outer circle. |
| Number of the roller stations | 20 rows |
| Transmission | Gear transmission
The lower roller on the transmission side is equipped with two sets of tapered roller bearings, and the operating side is equipped with one set of bearings. The driving rollers adopts gear transmission and hard tooth surface gear reduction box. |
| Shearing & Bending | |
| 1. There are 2 stations for back punching side ear holes, 2 sets of mold bases, and mold sets. Maximum material width: 1200mm.
2. Servo shearing and flanging mechanism: Using servo control, the head and tail are turned and flanged. Easy to operate and high precision. |
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| Material of blades | GCr12 quenched |
| Power supply | Hydraulic power |
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| Electric control system | |
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| 1. Adopt programmable Mitsubishi PLC; adopt Shenzhen SINE frequency converter for speed regulation and centralized automatic control; Japanese Izumi as the relay.
2. The entire production line adopts centralized automatic control, with linkage between the forming machine and flanging and bending. 3. Alarm function: There are alarm functions such as material shortage shutdown, counting, output reaching shutdown, emergency stop, mold jam, limit, etc. |
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| Language | Chinese and English and Russian |
| Voltage | As customer request |
| Length & Quantity measurement | Automatically controlled by PLC |
| Operating panel | Touching screen and button together |
| Touching screen brand | Xinjie |
| PLC brand | Mitsubishi |
| Low voltage electrical apparatus | Schneider |
| Counter brand | OMRON |
| Air switch & AC contactor brand | Delixi |
| Buttons and indicators brand | Schneider |
| Inverter | SINE |
| Servo drives and motors | Inovance |
| Relay | IDEC, Japan |
Supermarket Shelves Tray Roll Forming Machine: Metal Shelf Panel Production Line
Introduction
In the modern retail environment, supermarket shelves and trays are essential components for displaying products effectively. The Supermarket Shelves Tray Roll Forming Machine plays a crucial role in manufacturing these essential components. This advanced metal shelf panel production line is designed to produce high-quality, durable metal shelves and trays that meet the demands of various retail and storage applications.
Features of the Supermarket Shelves Tray Roll Forming Machine
High Precision and Quality:
- Equipped with advanced roll forming technology, the machine ensures high precision and consistency in the production of metal shelf panels.
- Utilizes high-quality materials and components to ensure the durability and longevity of the shelves and trays.
Versatility:
- Capable of producing a wide range of shelf panel sizes and designs to meet different customer requirements.
- The machine can handle various materials, including galvanized steel, aluminum, and stainless steel, providing flexibility in production.
Efficiency:
- High-speed production capabilities enable the manufacturing of large quantities of shelf panels in a short amount of time.
- Automated processes reduce labor costs and increase overall productivity.
User-Friendly Operation:
- Designed with an intuitive interface and controls, making it easy for operators to set up and run the machine.
- Features automated adjustments for different panel sizes and designs, minimizing setup time and enhancing efficiency.