The 350H Steel Step Tile Roll Forming Machine is engineered for mass-producing premium glazed roofing sheets, tailored to meet stringent industrial standards. Central to its performance are the Gcr15 Roller assemblies and a robust 5.5KW drive system, ensuring precision and durability in high-demand applications.
– Step Tile Customization: The 350H Steel Step Tile Roll Forming Machine supports diverse profiles, including popular Indonesian wave and step designs.
In modern steel framing systems (SFS), the Slotted Deflection Track plays a critical role in accommodating structural movement between primary (concrete or steel) and secondary (light gauge steel framing) structures. These movements are often caused by external forces such as wind, seismic activity, or snow load. In regions with heavy snowfall, building codes frequently mandate the use of deflection tracks to address seasonal changes in roof loading.
Zhongtuo’s Slotted Deflection Track Roll Forming Machine is designed to produce high-quality deflection tracks that meet a wide range of performance requirements. These tracks are essential for external walls where cold-formed steel (CFS) studs are installed slab-to-slab, allowing floors or roofs to deflect without transferring axial loads to the wall studs.
Features Of Slotted Deflection Track Roll Forming Machine
– Material Thickness : Supports steel thickness ranging from 33 mils (20ga) to 97 mils (12ga).
– Width Options : Available in 2-1/2”, 3-5/8”, 4”, 6”, 8”, and 10” widths to suit various project needs.
– Ease of Installation : Designed for quick and efficient steel stud installation, reducing labor costs and construction time.
Alignment: The slotted deflection track must be fixed directly to the overhead slab or roofing members, perfectly aligned with the floor track.
Stud Fastening: Wall studs, produced using a metal stud profile machine , should be secured to the track using wafer-head screws (#8 or #10, minimum 9/16” long) at the center of the slots to allow for up to 1-1/2” of vertical movement.
Firestopping: In some cases, mineral wool firestop strips are required at the top of the wall to prevent smoke spread during a fire. Wallboards should be trimmed to accommodate movement and fire-retardant materials.
Upgrade your construction capabilities with Zhongtuo – where innovation meets reliability.
Tag：Tagged floor deck roll forming machine,floor decking roll forming machine,metal deck roll forming machine,metal floor deck roll forming machine,metal floor decking roll forming machine,roll forming machine,steel deck floor roll forming machine,steel decking roll forming machine
The Zhongtuo 1.0″ Form Deck Roll Forming Machine is a cutting-edge piece of equipment designed to manufacture high-quality metal form decks that are integral to modern construction projects. These decks serve as the foundation for composite floor systems, providing durability and stability for buildings, especially in multi-story structures.
This machine is specifically engineered for producing 1.0″ metal form decks, widely used in structural flooring systems. Below are its main components and features:
Roll Forming System:The heart of the machine, this system uses advanced roller stations to transform continuous steel coils into accurately shaped profiles. The “1.0” profile refers to the deck’s high, ensuring optimal strength and stability for demanding applications.
Automated Coil Feeding Mechanism:A built-in feeding system ensures smooth and uninterrupted processing of galvanized steel coils, minimizing waste and maximizing efficiency.
Precision Roller Stations:Equipped with multiple roller stations, the machine progressively shapes the metal strip into the desired profile, delivering exceptional consistency.
Cutting Edge Technology:The integrated cutting system allows for precise cutting of the finished form decks into specific lengths, tailored to project requirements.
User-Friendly Control Panel:Operators can effortlessly configure production parameters, such as length, speed, and cutting frequency, ensuring flawless results for every project.
Material Handling:A stacking and bundling system ensures that completed form decks are efficiently collected, reducing manual labor and optimizing productivity.
The 1.0″ form deck profile produced by Zhongtuo machines is tailored for strength, flexibility, and reliability. Key features include:
Highof 1.0 Inch: This standard high ensures excellent load-bearing capabilities while maintaining lightweight construction.
Ribbed Design with Embossment:The ribbed pattern and embossments enhance bonding with concrete, ensuring a secure and stable composite floor system.
Material Durability:Manufactured from high-strength galvanized steel, the decks are corrosion-resistant and built to last.
Standardized Dimensions:The decks are available in a range of sizes and lengths, including custom lengths up to 40 feet, to meet diverse project demands.
The 1.0″ form deck is ideal for commercial and industrial projects, particularly for multi-story buildings requiring robust and efficient composite floor systems. Its easy installation and high structural performance make it a preferred choice for engineers and builders worldwide.
Zhongtuo’s 3.0’’ N Deep Rib Roof Deck Roll Forming Machine is one of our premier roll forming solutions, widely adopted across North America, including the United States, Canada, and Mexico. Particularly in the U.S., we’ve successfully delivered numerous machines to states like New York, Florida, Texas, and California. The roof deck profiles commonly used in the region include 1.5B, 2.0B, and 3.0B types, with material thickness ranging from gauges 16 to 22. These panels typically feature a 36” effective width and are processed from 48” wide galvanized steel coils.
Zhongtuo offers multiple options to suit your unique production needs:
Decoiler Options:
Choose between manual and automatic hydraulic decoilers. For load capacity, we offer 5t, 8t, 10t, and 12t options. Our U.S. and Mexican clients commonly select 8t hydraulic decoilers, while some prefer 12t versions based on production volume.
1
Automatic hydraulic decoiler with loading cart
1 set
2
Main roll forming machine (feeding-forming-shearing)
The machine comes with a 2-inch double-chain drive with chain tensioners for durability. For customers desiring higher precision, gearbox transmission is also available at an additional cost.
Technical Specifications
Machine Dimensions: Approx. 15,000 х 1,850 х 1,500 mm
Weight: Around 5 tons
Voltage: 480V, 60Hz, 3-phaseor as per request
Frame: Constructed with 400 H-beam welded steel
Roller Material: GCr15 quenched to HRC58-60
Shaft Diameter: φ95 mm, crafted from precision-machined 45# steel
Rollers: Approximately 28 stations
Material Thickness: 8-1.5 mm galvanized steel, yield strength up to 550 Mpa
Forming Speed: 0-15 m/min
Drive Motor: 5 kW x 2, powered by a trusted Chinese brand
Hydraulic Shearing System:
Equipped with dual oil cylinders for stable and efficient cutting. The 7.5 kW hydraulic station ensures effortless processing of up to 1.5 mm thick materials.
Logo Press Integration:
Add custom branding during the shearing process. The logo mold is interchangeable for flexibility.
Stacking Options:
Choose between manual and automatic stackers in lengths of 6m, 9m, or 12m, enhancing efficiency during production.
At Zhongtuo, we prioritize performance, reliability, and customization. Our 3.0’’ N Deep Rib Roof Deck Roll Forming Machine is designed to maximize efficiency and meet diverse customer needs. Whether you’re involved in high-volume production or specialized projects, our machines deliver consistent results that support your business growth.
For more information or to request a quote, please feel free to contact us. Let Zhongtuo help you achieve your roofing and decking goals with confidence!
The(LGS frame machine) is a versatile piece of equipment used for producing profiles essential to LGS structural buildings. These profiles, created using advanced cold bending techniques, are assembled on-site into structural steel frames using screws and bolts. The completed frames can be integrated with insulating layers or coated with concrete to finish the construction.
This system is adaptable to various building types, including schools, residences, offices, hotels, hospitals, factories, and warehouses. The profiles produced by the light steel frame machine serve as an excellent substitute for wood in both residential and light commercial buildings. They are particularly suitable for load-bearing walls and interior partitions, offering a structural system akin to wooden frames but with notable advantages.
The profiles come pre-punched with screw holes precisely calculated during manufacturing, significantly reducing the need for on-site drilling or measuring. This feature streamlines the construction process, saving time and labor.
With fixed profile dimensions and straightforward assembly methods, construction using light steel frames is faster and more efficient, allowing for quick project completion.
Unlike wooden frames, steel frames are resistant to rot, warping, shrinking, splitting, burning, and termite damage. This makes them a reliable choice for long-term structural integrity.
Steel frames generate minimal on-site waste, reducing debris removal costs. Additionally, any waste materials can often be recycled, potentially generating revenue to offset project expenses.
Installed based on specific design requirements, keel boards enhance the structure’s stability and load-bearing capacity.
They enable the LGSto withstand various external forces, such as wind and seismic activity.
Understanding the highlights its critical role in LGS construction and decoration. By mastering the materials, structural components, and installation techniques, builders can achieve a safe, durable, and aesthetically pleasing result.
Elimination of Panel Penetration: The system is designed to minimize panel penetration throughout the building envelope, except at the end laps and panel ends, which are secured using a robust compression joint.
Pre-Installed Sealant: Side laps arrive at the construction site pre-equipped with sealant, simplifying installation and enhancing weather resistance.
Factory Notching and Pre-Punched Holes: Each panel is factory-notched at both ends and includes pre-punched holes to ensure accurate alignment and quick assembly.
Reinforced End Laps: The 16-gauge backup plates, complete with pre-punched holes, provide added strength and maintain proper fastener spacing.
Versatile Clip Options: Available in both high and low clip configurations to accommodate various needs.
Certified Ratings: Panels meet UL® 90 and FM standards, ensuring exceptional performance and reliability.
Snap-Together Interlocking: Panels are engineered to interlock seamlessly by snapping together, enabling quick and secure installation.
Precise Alignment and Solid Connections: Pre-punched holes ensure fastener spacing is consistent, improving installation accuracy and providing solid connections at end laps.
Enhanced Weather Resistance: The pre-installed sealant in the side laps contributes to a weather-tight system, effectively sealing out the elements.
Flexible Installation: Panels can be installed starting from either end of the structure, offering flexibility on the job site.
Adaptable Insulation Compatibility: The design accommodates a wide range of insulation systems, including 1-inch thermal spacers at the purlins.
Lower Insurance Premiums: The system’s certified performance ratings can lead to reduced insurance costs.
Ease of Use: With no need for additional seaming equipment, installation is faster and more cost-effective.
This advanced panel system provides a comprehensive solution for durable, weather-resistant construction with simplified installation, making it an excellent choice for a variety of building applications.
Cangzhou Zhongtuo offers a variety of purlin and girts forming machines, designed to accommodate profiles ranging from 100mm to 400mm in both Z and C shapes. These machines provide options for cutting to length and can be configured as either punched or unpunched.
Safety Guard covers the whole machine to ensure worker’s safe.Each parts of safety guard is linked with lock. Safety switch (optional) is available to stop machine when safety guard is open.
The computer system is able to read Zhongtuo’s CSV file and connect with machine directly. It can control machine auto-running and demonstrate forming status dynamically, including punching and cutting. Also, it is able to scan production data with the computer system.
Light Gauge Steel Framing Machine
Control the quantity& punching length & cutting length automatically.The Machine will be stopped while it is punching and cutting.Automatic Length measures and quantity counting (precision +- 1mm)
This machine processes coiled metal sheets into C-shaped purlins. The production line integrates key functions such as material handling racks, front punching,C-shaped purlins and C-section steel forming, and cutting. All these processes are fully automated under PLC control. The system utilizes AC frequency conversion technology to regulate speed, enabling seamless and continuous production. It is an ideal choice for the steel structure and cold-formed metal processing industries.
C-Shaped Purlins Forming Machine
The feeding frame consists of components such as an uncoiling frame, mandrel, and braking mechanism. The uncoiling frame is a welded steel plate structure. At the end of the main shaft, a square-head adjusting screw controls expansion and contraction, while radial movement of the tension pad on the mandrel secures or loosens the steel coil. The braking mechanism relies on friction between the brake band and brake wheel, with an adjustable bolt to fine-tune the unwinding speed.
Profile Drawing:
C-Shaped Purlins Forming Machine
Flow Chart：
Hydraulic decoiler – Feeding And Leveling – Pre-cutting Rolling Forming Device – Hydraulic punching&Cutting – Product support frame
Features OfC-Shaped Purlins Forming Machines
1.Decoiler
Type: Manual decoiler
Weight capacity: 5.0T
Feeding and Leveling
Entrance and guide rollers: 7 rollers (3 upper, 4 lower)
C-Shaped Purlins Forming Machine
2. Pre-Cutting
Function: Cuts the raw material both before the roll forming process begins and at the final piece.
3.Roll Forming System
Motor power: 18.5 KW
Forming speed: 30 m/min (without punching or cutting)
Rollers: 17 sets, made of Cr12 material
Main shaft material: 40Cr
Size adjustment: Fully automatic, controlled by a button
4. Post Punching
Operation: Punches holes on the roll-formed product
Control: PLC system manages the punching quantity and horizontal positioning
5.Hydraulic Cutting
Type: Hydraulic
Blade material: Cr12, Cr12MoV (three blades in total)
6.Product Support Frame
Length: 6 meters
7.PLC Control System
Functionality: Automatically manages cutting length, punching locations, and production quantity
Features: Stops the machine during punching and cutting operations, measures length, and counts product quantities
This machine, exported to Canada, is expertly designed to manufacture steel top hat sections tailored to client specifications. By utilizing theHat Section Cold Roll Forming Machine, profiles are created with high precision and production speeds reaching up to 15 meters per minute.
The line is controlled by an advanced PLC system, allowing operators to easily input production details such as hole distances and cutting lengths through a touchscreen interface. Once programmed, the machine, including features from the Omega Purlin Roll Former, operates automatically and halts after completing the assigned production.
The Hat Section Cold Roll Forming Machine enables a single operator to manage the entire process, optimizing labor efficiency while maintaining consistent production quality.
High Precision Design
Combining mature engineering, precise assembly, and rigorous material testing, this line guarantees superior accuracy for finished products.
Enhanced Productivity
The integration of a separate punching unit and a servo flying cutting system ensures continuous high-speed production without compromising quality.
Long-Lasting and Aesthetic Design
Components such as rollers and shafts are chrome-plated for enhanced corrosion resistance and a polished appearance, making the Omega Purlin Roll Former a valuable addition to the production line.
Hat Channel Roll Forming Machine
The model, a specialized Hat Section Cold Roll Forming Machine, is designed for the production of roof trusses and purlins. With 16 roll-forming stations and a 14kW hydraulic station, it delivers a versatile and cost-effective solution for manufacturers.
This system continuously processes coil strips into specific cross-section profiles with minimal maintenance. Moreover, the Omega Purlin Roll Former can create purlin profiles and hat sections featuring customized punching slots, meeting diverse customer needs.
Applications
Roof trusses for construction projects.
Roof purlins for structural trusses.
Other steel components requiring precise roll forming.
Dec. 16th 2025
