All posts by Zhongtuo2019

Light Steel Keel Rolling Machine , Product , stud framing machine

High-Speed V-Steel Roll Forming Machine with Punching for Wall Angle and Corner Bead Production


Description of Corner Bead Roll Forming Machine

This machine is designed to produce wall angles, which are essential components for the installation of suspended ceiling grid systems within enclosed spaces. The grid system typically consists of multiple main runners and hanger wires that suspend these runners from the room’s overhead structure. The wall angle features a long body that, when viewed in cross-section, forms an angular profile with one side connecting to another extending side.

Along the length of the wall angle, there are three distinct sets of markings:

– The first set of marks appears at consistent one-foot intervals along the body. These markers indicate where the main runners and hanger wires should be attached.

– A second set of marks is positioned at different intervals, usually every sixteen or twenty-four inches, to denote the points where the wall angle should be fastened to the vertical wall studs of the enclosure.

– The third set of markings is used to define the overall dimensions of the grid structure, including its height and length. Each mark in this series actually comprises a pair of indicators placed on both sides of the wall angle’s body. These pairs form opposing, triangular-shaped notches that can be scored to create channels for holding resilient marking elements.

These features ensure that the wall angles produced by the machine are ready for accurate and efficient assembly, contributing to the stability and aesthetics of the suspended ceiling grid system.

Profile Drawing and Application:

Before Installation:

Begin by measuring, cutting, and dry-fitting the bead, ensuring to leave a ½” gap from the floor.

Step 1:

Apply spray adhesive to both the bead and the edge of the drywall.

Step 2:

Position the bead and press it firmly in place, applying pressure to the mud legs.

Step 3:

Secure the bead by stapling every 6”-8” using ½” staples.

Step 4:

Complete the installation by applying drywall compound.

The Technical Specifications Of The Corner bead Roll Forming Machine：

Corner bead rolling forming machine
1.Formed Material PPGI Thickness: 0.4-0.6 mm
2.Decoiler Hydraulic automatic decoiler Manual decoiler(will give you as free）
3.Main body Roller station 12rows(As your requirement)
 Diameter of shaft 45mm solid shaft
Material of rollers 45# steel, hard chrome plated on the surface
Machine body frame Metal steel welded
Drive Gearbox transmission
Dimension(L*W*H) 5500*800*1200(customize)
Weight About 3T
4.Cutter Automatic cr12mov material, no scratches, no deformation
5.Power Motor Power 7.5KW
Hydraulic system power 5.5KW
6.Voltage 380V 50Hz 3Phase As your requirement
7.Control system Electric Box Customized(famous brand)
Language English(Support multiple languages)
PLC Automatic production of the whole machine. Can set batch, length, quantity, etc.
18.Forming Speed 0-70m/min(without knurling) 0-60m/min(with knurling) Speed is adjustable according to customer’s request

More pictures of the machine：

Product , Upright Machine

High Load Bearing Capacity Warehouse rack P beam Roll Forming Machine for the Manufacture of Shelf Storage P Beam

Producing Shelf Storage P-Beam Roll Forming Machine

Shelf P shaped beam forming machine is a beam equipment used to produce shelf series components.

P beams are mostly used in warehouses, supermarkets, and large and small shopping malls for cargo display, display, and product display.

Zhongtuo P beam roll forming machine can produce products of various specifications with one piece of equipment. There are 26 sets of rollers in the forming part.

You only need to replace 6 sets of them, and by adjusting the outer cable mother and other sets of rollers, you can make various types of changes.

A double-group argon arc welding unit is installed for spot welding operations, and a high-speed burr-free cutting saw is used for the shearing part.

In order to ensure the production capacity of the equipment, argon arc welding, cutting saws and discharge racks are all connected by servo tracking.

Shelf Storage P-Beam

The P-beam is a crucial element of any shelf storage system, serving as the primary support structure in the storage racking industry. It consists of two main parts: the central beam and the hanging bracket, which are typically joined through welding. Depending on the cross-sectional design, beams can be categorized into rectangular, P-shaped, J-shaped, or double C-welded profiles, with the latter offering enhanced rigidity and torsional resistance. Connection methods vary, with options for open or integrated styles. The wall thickness of these beams generally ranges from 1.5 to 2.5 millimeters, and welding techniques include centered, flat-top, fully flat-top, flat-bottom, and fully flat-bottom welds. The length of the beam can be customized based on the specific storage requirements and load-bearing needs of the application. Beam dimensions are determined by calculating the maximum load that the beam must support.

These beams,characterized by their distinctive “P”cross section,provide strong structural support and are widely used for their high load bearing capacity and ease of installation.

Pallet Racking Systems:Manufacturing of P beams used in the construction of pallet racking systems.

Industrial Shelving:Production of beams for heavy-duty shelving units.

Construction:Structural components for buildings,including support

beams and frameworks.

Storage Solutions:Beams for warehouse and distribution center storage

Profile Drawing:

Technology Processing Flow- P Profile beam Roll Forming Line:

Decoiling – Leveling – roll forming- servo follow spot welding – Cold saw cutting – Receiving table

The Technical Specifications Of the P Beam Roll Forming Machine：

 Warehouse rack P beam Roll Forming Machine
Series Details Parameter Comment
Material Raw material Galvanized steel Customer confirmed
Material thickness 0.6-1.2 mm
Decoiler Roller station 7 rollers The standard one to match the production line
upper 3 + down 4 to level the coil.
Loading capacity 3 Tons
Coil inner diameter 450-550 mm
 

 

 

 

Roll forming machine

 Guiding device Placed on the machine by seller
Rolling shaft material 45# steel with tempering treatment
Shaft diameter 60 mm
Roller material Cr12 HRC 56-58
Rolling station 18 stations
Work speed 10-15 m/min
Machine structure Vertical memorial arch frame
Machine basic frame Steel plate welded
Bearing Roller bearing Famous brand of Harbin
Work power 7.5 kw+7.5 kw  (two motors driving)
Transmission Chain transmission With cover
Safety cover available
 

Appearance

 Good appearance with no burrs in steel body nor traces of rust or defects in painting.

Good electrical and hydraulic cable organization Car painting make the machine more glossy

 We confirm each detail can match the standard, ensure the machine is 100% new!
Decoiler, we can change to hydraulic one if you need.

More pictures of the machine：

Decoiler , Other Equipments , Product

Hydraulic Decoiler with Loading Car Recoiler 15T/10T/8T/5T Uncoiling Open uncoiler machine

Hydraulic entry coil car

1) The car can move levelly and vertically,which is convenient for putting the steel coils into the de-coiler.

2) It is driven vertically by hydraulic cylinder with 4 guide pillars

3) Level movement is driven by motor

4) Capacity:10 T

5) Driving motor power: 0.75 kw

6) Function: It is used to lift up and down, move forward and back to make it easy to load the coils on decoiler. Hydraulic controls lifting,motor drives moving. The car is controlled on the auxiliary control panel. Moving speed is 6-7 m/min. When the coils on decoiler, the car will return back to the start position. It can also carry back the unfinished coils from decoiler.

Hydraulic decoiler

1) Max capacity is 12 Tons

2) It adopts the hydraulic oil cylinder to make the decoiler expandable and fit to the inner diameter of coils. It is equipped with the cantilever and brake system.

3) Motor drive the coils running and can do forward and reverse running as well as do the decoiling with tension.

4) The core can ensure the expand range φ450 of the coils inner diameter. It will provide the rubber band to ensure the 550mm diameter.

Max coil width: 1250 mm

Feeding speed: 0-40 m/min (adjustable)

Driving motor power: 3 kw

Hydraulic motor power: 5.5 kw

5) Structure: welding by the steel plates and profiled bar.

Hydraulic Decoiler Features:

The hydraulic decoiler is designed to handle a wide variety of coil materials, including “COVAR” alloys and other pure metals. It works seamlessly in conjunction with a straightener, and for specific requirements, non-motorized versions are also available. Capable of supporting up to 20 tons of material, it can process coils with a maximum width of 1800mm.

Our decoilers are among our best-selling products, driven by frequent customer demand. This has encouraged us to continuously enhance the design, balancing both aesthetics and high-performance functionality. We also offer optional features, such as a material pressing arm, an oil-pressure expansion mechanism, an oil pressure feeding device, and a motor with adjustable speed. These features are available at an additional cost, and we’re happy to provide assistance in selecting the most suitable options for your needs.

The main frame of the decoiler is built from welded steel plates that undergo annealing and polishing processes to ensure added strength and durability. The key components are made from high-strength castings and supported by long-distance bearings, which contribute to the overall stability and reliability of the machine.

To drive the decoiler, a motor with a reducer is used, with belt-driven mechanics ensuring robust performance and minimal risk of malfunction. The support tile is designed with a four-blade configuration, with a curvature that perfectly matches the inner diameter of the material. This design provides a smooth, wear-resistant surface that prevents any damage to the material during operation.

For electrical components, we use well-known, trusted brands such as AC contactors, intermediate relays, and time relays to ensure reliable and long-term operation. The spindle is reinforced with a 4-seamless tube, treated through tempering to prevent deformation under heavy loads over extended periods.

Additionally, the decoiler features a user-friendly electrical control box for straightforward operation. With its high load capacity and effortless material feeding, the decoiler provides stable performance. The automatic induction frame controls the opening and stopping of the decoiler, eliminating the need for manual inspection and enhancing the overall automation of the machine.

Work Flow:

Fix coil to the decoiler —- fix coil sheet to lifting dolly —- lifting dolly moves to decoiler —— lifting dolly lifts to the same center with decoiler —- lifting dolly moves more closely to arms of decoiler—— expanse (coil moves to the decoiler) —- lifting dolly returns —- axis of decoiler rotate (coil sheet comes out).

The Technical Specifications Of Hydraulic Decoiler :

Full Automatic Hydraulic Decoiler
Raw material PPGI,GI,AI,SS
Thickness: 30-13 Gauge(0.3-2.0mm )
Main Body Coil Width:900-1250mm Customized As Request
Capacity:5 tons
Hydraulic Power:4kw
Motor Power:5.5kw
Press Arm To Keep The Coil From Loosing
Braking System Pneumatic
Voltage 380v 50hz 3phase(Provide Customized)
Forming Speed 0-40m/Min,Match With The Main roll forming Machine
Electrical Parts Siemens
Expanding Device Four Arms Expanding Device With Sliding Block Can Provide More Powerful Force To Fixing The Coil, The Synchronous Action Can Avoid
The Deformation Of The Coil. The Block Installed On The The Arms Can Suit The Coils With Bigger Inner Diameter.

More detailed pictures of the machine：

 

Product , Roof/Wall Sheet Forming Machine

High Quality Weight 8000 lbs., size 21′ x 4′ x 3′ and 12″ Ridge Cap with/Open hems roll former

 

Ridge cap Roll Former

  • Loaded on your truck.
  • 220V 3 phase
  • Weight 8000 lbs., size 21′ x 4′ x 3′
  • Ridge Cap Roll Former – Hems both sides of Cap
  • Computer Batch Control
  • Hydraulic Shear
  • Includes 5,000 lb. manual un-coiler

Ridge cap roll forming machine | cap ridge roll forming machine | capping roll forming machine | roof ridge cap roll forming machine | hat cap roll forming machine | top hat cap machine
Ridge cap roll forming machine popular sell in many countries, we make cap ridge machine as customer’ drawing. Material common is PPGI material, material thickness common between 0.3-0.8mm.

 

Details Of Roof Ridge Cap Roll Forming Machine

Ridge cap forming machines are tailored to manufacture ridge caps that are compatible with steel roofing sheets. Certain models produce standard ridge caps featuring flat edges, which necessitate trimming to align with trapezoidal roofing sheets at the time of installation. In contrast, specialized ridge caps come pre-cut to perfectly match trapezoidal sheets, thus removing the need for on-site adjustments. This innovative design not only enhances installation efficiency but also guarantees a flawless waterproof seal with the roofing panels.

Among the widely used ridge cap roll forming machines are the “stop-and-cut” models, known for their operational speed of around 12 to 15 meters per minute, and the hydraulic fly-cutting variants capable of achieving speeds up to about 20 meters per minute. A typical setup of a ZTRFM ridge cap forming machine comprises a 5-ton manual uncoiler, a forming section equipped with post-cut functionality, a PLC control system, a hydraulic power pack, and a delivery table. Advanced control systems from brands like Mitsubishi or Siemens improve user experience by allowing operators to easily input length and quantity requirements, after which the machine handles the rest automatically.

Moreover, these forming machines are designed for minimal maintenance, needing only regular lubrication of the cutting mechanism to maintain optimal performance day-to-day.

Profile drawing:

Working flow:

The Application of The Ridge Cap:

The Technical Specifications Of The Ridge Cap Machine Machine：

NO Name Specifications
1 Raw material Galvanized steel
2 Raw material thickness 0.3-0.8mm
3 Decoiler 5 ton manual decoiler
4 Roller station 22 stations
5 Roller material 45# steel with quenched treatment
6 Shaft diameter 70 mm
7 Work speed 0-15 m/min
8 Transmission by double chains transmission
9 Motor power 5.5 kw motor
10 Machine frame 350# H steel welded
11 Cutting type Hydraulic fly cutting
12 Cutting blade material Cr12 with quenched treatment
13 Hydraulic motor power 3KW
14 Control system PLC
15 Brand PLC:Delta/Siemens/Mitsubishi

Touch screen:Delta/Siemens/Mitsubishi

Encoder:Omron

More Pictures of the Machine:

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Light Steel Keel Rolling Machine , Product

Heavy Gauge Metal Studs and Tracks Roll Forming Machine Steel Stud & Track Roll Former Steel Framing

Stud And Track Roll Forming Machine

The machine is designed to accommodate web sizes ranging from 3″ to 6″ (75-160mm), categorized into four sections: 3″-3 5/8″, 3 5/8″-4″, 4″-5.5″, and 5.5″-6″. Each section is equipped with corresponding chamfer-cut and notch-cut tooling, allowing for quick and seamless punch tool exchanges to produce various steel profile sizes. It supports profile widths of 3″, 3.5″, 3.625″, 4″, 5.5″, and 6″, with flange options of 1 1/4″, 1 5/8″, and 2″. The machine handles galvanized and H.R. steel in thicknesses from 22 to 16 gauge, with a maximum yield strength of 80 ksi at 1.6 mm (16 gauge) thickness.

Advantages of the Stud and Track Roll Forming Machine

  1. Fully Automatic Size Adjustment: The PLC system allows for fully automated adjustments of the roller distance, making size changes quick and efficient.
  2. Durable and Long-Lasting: The machine is equipped with an oil-drop system that cools the rollers during operation, extending their lifespan.
  3. Fast Production Speed: With gearbox transmission and dual-motor main transmission systems, the machine can operate at speeds ranging from 25 to 45 meters per minute.
  4. Customizable Profiles: The machine can easily switch between different profiles by adjusting the spacers or using a cassette-type change system, saving both time and costs.
  5. High-Quality Shearing: The servo motor ensures clean, precise cuts with no burrs, improving the overall quality of the final product.
  6. Energy-Efficient Non-Stop Operation: The energy tank system allows for continuous punching and shearing, making the production process smoother and more energy-efficient.

Details Information of Profile drawing：

Metal profile stud rolling forming machine is designed to make the metal profiles in batch fully automatically. Metal profiles are precision-engineered, high-quality steel sections that are used to form the metal substructure of the Drywall or ceiling Systems. All metal sections produced from high-grade hot dip galvanized steel coils with the cold rolled forming process by the rolling forming machine. Here we will take some random drawing to show you how the metal profile rolling forming machine is designed.

 

Machine Work Flow ：

Application:

 The Technical Specifications Of The Stud And Track Roll Forming Machine ：

The Stud And Track Roll Forming Machine
1.Formed Material Galvanized steel, Aluzinc Thickness:0.2-0.8mm
2.Decoiler Hydraulic automatic decoiler Hydraulic expansion, can save labor, easy and fast operation.
3.Main body Roller station 14 rows(As your requirement)
Diameter of shaft 60 mm solid shaft
Material of rollers Cr12, with heat treatment HRC 58-60
Machine body frame Iron cast molding frame
Drive By gearbox, as per customer’s requirement
Dimension(L*W*H) 5500*800*1200(customize)
Production line speed 0-40m/min
4.Cutter Automatic Flying cutting. When the machine cutting it will not stop，GB-Cr12
5.Power Motor Power 11KW
Hydraulic system power 7.5KW
6.Voltage 380V 50Hz 3Phase As your requirement
7.Control system Electric Box Customized(famous brand)
Language English(Support multiple languages)
PLC Automatic production of the whole machine. Can set batch, length, quantity, etc.
18.Forming Speed 0-40m/min Speed is adjustable according to customer’s request

More pictures of the machine：

 

 

News

ZTRFM Successfully Installed USA Roofing Trim Profile F5 Drip Edge Roll Forming Machine in the Canada  

 November 22, 2024

Cangzhou Zhongtuo Cold Forming Equipment Co., Ltd. is thrilled to announce the successful commissioning and seamless installation of our USA F5 Roofing Edging and Trim Profile Rolling Forming Machine at a customer facility in the United States. This marks another milestone in our journey of delivering high-quality, innovative roll-forming solutions to clients worldwide.

Photo of Canadian customers and our engineers:

Smooth and Efficient Installation Process

Upon reaching the customer’s facility, our skilled team promptly initiated the commissioning process. Leveraging their vast technical knowledge and meticulous preparation, they completed the setup swiftly and effectively. The machine ran flawlessly during testing, with all performance metrics surpassing expectations.

The Canadian client observed every step of the process, from installation through final testing, and expressed their utmost satisfaction with our team’s professionalism and efficiency. They praised the equipment’s outstanding functionality, cutting-edge technology, and superior output quality.

See the video below for details:

 

Advanced Cutting Technology and Tailored Solutions

To meet the high-speed production demands of our American clients, our drip edge roll-forming machine incorporates a specially engineered cutting device designed for optimal labor efficiency. Additionally, we have introduced a state-of-the-art stacking and packaging system that streamlines operations and maximizes productivity, ensuring seamless workflow integration.

This success underscores Zhongtuo’s dedication to delivering cutting-edge, high-performance roll-forming solutions, further solidifying our position as a global leader in the manufacturing sector. To cater to the diverse needs of our customers, we also provide a range of popular profile machines, including:

-A5 Drip Edge Roll Forming Machine
– C3 Drip Edge Profile Forming Machine
– V Valley Profile Rolling Machine

For a broader selection of options or customized solutions, reach out to us to explore our comprehensive lineup of equipment, all designed to enhance precision and efficiency in roofing and edge production.

We are eager to continue expanding our global reach and are confident that Zhongtuo’s innovative machines will significantly benefit clients worldwide. Contact us today for more information about our advanced roll-forming solutions!

Product , Welded Pipe Machine

Oval pipe rolling forming machine with overlapping and necking

Oval Pipe Rolling Forming Machine-Interlocked type machine working video with necking, overlapping whole process :

Description: Oval pipe rolling forming machine is designed to make the oval pipe by rolling forming principle

Oval pipe rolling forming machine parameters:

1.Roller station : 20 stations

2.Shaft material : 45#steel Outer diameter:70mm

3.Roller material : GCr15 quenching at 58 to 60 degree

4.Transport : Chain

5.Forming Speed : 0-25m/min

6.Motor : 7.5kw

7.Machine : 8.5mx0.8mx1.45m

8.Machine frame : 350 H beam

9.Frame thickness : 20mm,middle plate frame

10.Voltage:380v,50Hz,3 phase or customize

Overview of the Oval Pipe Roll Forming Machine

The oval pipe roll forming machine is specifically engineered to continuously produce oval-shaped steel pipes with precise cutting lengths. Pipes made from galvanized steel using this machine are widely used as electric conduits.

Electric wiring ducts or conduits are available in various materials, including metal, plastic, fiber, or fired clay, and are typically manufactured in round or oval shapes. Among the available production methods, roll forming stands out as the most efficient and reliable solution for creating oval pipes or conduits.

This machine, designed for manufacturing oval-shaped electric conduits or wiring ducts, is composed of several key components:

a 3-ton manual decoiler,

a feeding system,

a cooling unit,

a roll forming mechanism,

a transmission setup,

a cutting system,

a control system,

a run-out support rack.

1)Use Servo motor shearing:

Flying and tracking cutting saw,the cutting saw will adjust

the cutting speed and location according to the main machine speed.By this method,the machine working speed will be same as the main machine accordingly.The cutting plate we take the best material for cutting it in high speed and beautiful cutting scare.

2)The material of blade:Cr12Mov,Hardening HRC 58-62C

3)Length Tolerance:3m+1.5mm

4)Flying cutting saw,can make sure the perfect shape after shearing.

5)Note:this type shearing syste could support three sizes of pipes.

The machine features an independent forming stand structure, with each stand coated in electro-chrome for durability. A tracking fly-saw cutter is integrated to ensure continuous production without stopping during the cutting process. The PLC control system facilitates fully automated and uninterrupted operation; users simply input the required cutting lengths and quantities, and the machine handles the rest.

This machine processes raw materials such as galvanized steel or pre-painted steel with a thickness of 0.3 to 0.6 mm. For added flexibility, manual operation options are included, allowing operators to adjust settings easily when processing materials of varying thicknesses.

What is oval pipe used for?

An oval duct is an oval-shaped tube used as a passageway for air conditioning, heat, and other HVAC services.

What is difference between tube and pipe?

Tubes are used in applications such as medical devices that require a precise outside diameter.  The outside diameter is important since it will indicate how much it can hold as a stability factor.  Pipes are used for transporting gasses or liquids making it important to know the capacity.

Machine Flow Chart Layout：

Profile Drawing:

Oval Pipe Rolling Forming Machine

 

How to test the quality of oval tube size?

RFQ About the interlock oval tube rolling forming machine:

Question: Can one machine produce multiple sizes of oval tubes?

Answer: Using a single set of molds, it is not feasible to produce multiple sizes. However, we offer a fast-change design that reduces costs by utilizing shared components like the decoiler, PLC shearing system, motor, and others. This fast-change system allows all rollers and shafts to be mounted on a base frame, making it easy to swap the frame for a different size. Depending on customer needs, the fast-change design can be an economical option or a high-quality solution. We can customize the machine entirely according to specific requirements.

Question: What is interlock, and how does it differ from welding?

Answer: Interlocking is a method of closing seams by bending and folding, suitable for thin sheets with a thickness of up to 1.2 mm. For sheets thicker than 1.2 mm, welding becomes the only viable option for seam closure. Welding methods include TIG welding, laser welding, and HF welding.

Question: How are tubes connected to each other?

Answer: Our machine includes a necking feature that reduces one tube’s size and adds ribs, allowing it to fit tightly into another tube. This design ensures a secure connection between tubes.

Light Steel Keel Rolling Machine , Product

T Grid Suspension System Main T Cross T Bar White Ceiling Grid Cross Tee Roll Forming Machine

Product Profile Details

The ceiling T-bar roll forming machine is a widely adopted solution for producing T-shaped keels, with thicknesses ranging from 0.3mm to 1.2mm and lengths between 3000mm and 6000mm.

Cross-Sectional Design:
The T-shaped keel has a characteristic “T” profile, typically measuring 24mm in top width and 38mm in bottom width.

Application in Construction:
This material is a key component in building interiors, specifically for suspended ceilings, where it is valued for its durability and adaptability.

Key Features:

– Superior Stability: The unique “T” cross-section enhances support and secures the suspended ceiling structure.

Metal Framing Applications:
Metal framing components used in concealed grid gypsum ceilings for lightweight structures include furring channels, carrying channels, studs, tracks, wall angles, and main frame channels.

Drywall Ceiling Channel Production:
The ceiling/drywall/furring/C-line roll forming machine is engineered for producing drywall ceiling channels (also referred to as C-line, furring channels, or drywall frames). With a robust structure and customizable design, it operates at speeds up to 35m/min to deliver consistent performance.

T-Bar and T-Grid Production Line Components:
1. Decoilers
2. Main roll forming machine
3. Automatic hydraulic cutting station
4. Hydraulic cooling system
5. Electric control system

Key Specifications:
– Main Tee Bar: H38×24mm, H32×24mm; Length: 3600mm; Thickness: 0.20–0.40mm
– Cross Tee Bar: H26×24mm, H24×23mm; Length: 1200mm, 600mm; Thickness: 0.20–0.40mm

Additional Capabilities:
ZTRFM offers fully automated metal ceiling tile production lines capable of manufacturing ceiling panels in various sizes, such as 600×600mm, 300×300mm, and 600×1200mm. These metal ceiling tiles integrate seamlessly into exposed ceiling suspension systems.

Impeccable Performance at Any Speed:
ZTRFM roll forming systems are designed for precision and efficiency, providing tailored solutions for manufacturing T-bars (main runners and cross tees) to support suspended ceiling panels. Available in different configurations, these systems cater to varying profile requirements, output demands, and automation levels.

Installation of Suspended Ceilings:
This method is ideal for setups requiring easy access to overhead utilities like wiring, ducts, or piping. ZTRFM’s roll forming technology ensures flawless profiles and connectors, enabling reliable and efficient suspended ceiling installations.

The Technical Specifications Of The Ceiling T grid Machine：

ZTRFM Ceiling T grid Machine
1.Formed Material GI Thickness:0.15-0.4mm
2.Decoiler Hydraulic automatic decoiler Manual decoiler(will give you as free）
3.Main body Roller station 18 rows for the main T

16 roller station for the cross T bar
Diameter of shaft 50 mm solid shaft
Material of rollers 45# steel, hard chrome plated on the surface
Machine body frame Metal steel welded
Drive Gearbox transmission
Dimension(L*W*H) 5500*800*1200(customize)
Weight About 6T
4.Cutter Automatic cr12mov material, no scratches, no deformation
5.Power Motor Power 7.5KW*2 sets
Hydraulic system power 7.5KW
6.Voltage 380V 50Hz 3Phase As your requirement
7.Control system Electric Box Customized(famous brand)
Language English(Support multiple languages)
PLC Automatic production of the whole machine. Can set batch, length, quantity, etc.
18.Forming Speed Max 35m/min(customized) Speed is adjustable according to customer’s request

More pictures of the machine：

Light Steel Keel Rolling Machine , Product

Full-Automatic High-Speed Lightweight Drywall Stud and Track Roll Forming Machine for Framing Systems

Stud And Track Roll Forming Machine 

Specification:
1. Material: G.I. Galvanized steel, Aluzinc
2. Material Thickness: According To Customer’s Requirement
3. Profile Width: As Requirement
4. Profile Height: Customized
5. Whole Production Line Speed: 60 – 70 Meters / Minute, Could Be Up To 100 Meters Per Minute.

Details Information：

Metal framing components include furring channels, carrying channels, studs, tracks, wall angles, and main frame channels, all of which are essential for constructing concealed grid gypsum ceilings in lightweight structures. Strong,lightweight,simple to install,and available in a variety of sizes,metal studs and channels provide for the ideal and cost-effective wall and ceiling applications when used with several layers of gypsum board.

C stud & Track Roll Forming Machine,100% made by ZTRFM ,is to fully produce automatically the production of Stud and U Track with options for punching holes and embossing customer logos.Their main advantages are stable operation with a strong body frame and beautifully customized designs.

We have the following speed options :

Normally 25 to 35 meter per minute without punching

High speed is from 50 to 75 meter per minute with punching

Highest speed now we can reach 120 meter per minute with punching.

Adjustment options.

We have manual adjustment by spacer.

We have PLC control fully automatic type.

Profile drawing:

Machine Flow Chart Layout：

 The Technical Specifications Of The Drywall Stud And Track Roll Forming Machine ：

Ztrfm Drywall Stud And Track Roll Forming Machine
1.Formed Material Galvanized steel, Aluzinc Thickness:0.2-0.8mm
2.Decoiler Hydraulic automatic decoiler Hydraulic expansion, can save labor, easy and fast operation.
3.Main body Roller station 11 rows(As your requirement)
Diameter of shaft 50 mm solid shaft
Material of rollers Cr12, with heat treatment HRC 58-60
Machine body frame Iron cast molding frame
Drive By gearbox, as per customer’s requirement
Dimension(L*W*H) 5500*800*1200(customize)
Production line speed 0-70m/min
4.Cutter Automatic Flying cutting.Cutter material: cr12mov material, no scratches, no deformation
5.Power Motor Power 11KW
Hydraulic system power 7.5KW
6.Voltage 380V 50Hz 3Phase As your requirement
7.Control system Electric Box Customized(famous brand)
Language English(Support multiple languages)
   
PLC Automatic production of the whole machine. Can set batch, length, quantity, etc.
18.Forming Speed 0-70 m/min Speed is adjustable according to customer’s request

More pictures of the machine：

Product , Rack Roll Forming Machine , Upright Machine

Supermarket Storage Rack Panel Roll Forming Machine is Designed to Make the Shelf Back Panel in Batch Fully Automatically

 

Supermarket Storage Rack Panel Roll Forming Machine

ZTRFM is a leading provider of innovative metal forming machinery, leveraging proprietary technologies to serve manufacturers of shelving and pallet racking systems. Their roll forming machines are widely utilized in the production of pallet rack uprights, step beams, and steel shelving. These components are essential for both OEM manufacturers and custom job shop operations.

For businesses relying on press brakes for low-volume production, ZTRFM offers a streamlined path to roll forming, enabling substantial gains in efficiency and output. With deep engineering expertise, ZTRFM specializes in delivering adaptable solutions that meet the stringent tolerances demanded by today’s shelving and pallet rack applications.

Profile Drawing:Machine Working Flow：

5T hydraulic decoiler → Leveling machine → 2 hydraulic punching systems (2 sets of molds) → servo feeding → roll forming →Side edges bending →Servo shearing →Servo folding front edge →Folding rear edge →2m receiving table.

Key Advantages of the Complete Line:

1. Fully Servo-Driven System
– The entire line is powered by servo motors, ensuring precise and efficient operation.
2. Adjustable Pre-Punching Width
– The pre-punching width can be fine-tuned using a servo-controlled mechanism for enhanced flexibility.
3.Servo-Powered Roll Former, Cutting, and Flanging
– All major processes, including roll forming, cutting, and flanging, are servo-controlled for consistent accuracy.
4. High-Quality Side Plates
– The main and auxiliary side plates are made from ductile iron castings and CNC-machined in one piece, covering drilling, tapping, and milling.
5. Tapered Bearings for Stability
– The use of tapered bearings ensures straightness and eliminates vibration during operation.
6. Superior Accuracy Compared to Hydraulic Systems
– Unlike competing equipment that uses hydraulic cutting and flanging, which can lead to imprecise positioning, our servo-driven solution offers unparalleled accuracy and reliability.

ZTFRM Pallet Rack Roll Forming Machine
Formed Material Cold rolled coil Thickness:0.4-0.7mm
Panel width Width range 410mm  510mm  610mm  710mm
Profile Provide customized,OEM,ODM
Decoiler capacity:5 tons Inner diameter:φ450～550mm,outer diameter of the coil material φ 1300mm
Roll Forming Roller station 20 rows(As your requirement)
Diameter of shaft φ 50mm solid shaft
Material of rollers Cr12MoV, with vacuum heat treatment, twice tempering, hardness HRC55-58
Design Two sets of tapered roller bearings 30209 are equipped on the transmission side, and one set of cylindrical roller shaft NJ209 is
equipped on the operation side.
Cutter Automatic cr12mov material, no scratches, no deformation
Power Main Power ≤ 30 KW
Voltage 380V 50Hz 3Phase As your requirement
Control system Transmission Gear transmission
Language English(Support multiple languages)
PLC Automatic production of the whole machine. Can set batch, length, quantity, etc.
Forming Speed 10 m/min The speed provide customized

Punching System ：

Main roll forming machine：

Shearing & Bending：