Combined UC light keel machine

For the combined UC light keel roll forming machine, we have two types: one is made by adjusting spacer and the other we make two separated machines by different shaft and rollers. When you want to save machine cost, please choose the first option. When you need to do huge production, please choose the second options.
Combined UC light keel machine could be used to make C stud and U track by one machine and you do not need to adjust spacer. The combined U track and C stud machine is like making two machine together but using one set of electricity system, PLC control system and machine frame. By this method, the combined machine takes little space and save some money. For any sizes U track and C stud could be combined together. Here is some drawing profile we made before for your reference:

Here is the combined C stud and U track roll forming machine pictures:

Same with the entire roll forming machine, this combined light keel machine is composed by Decoiler, leveling beach, roll forming machine, shearing system and others. But the main machine will have some different. Here is the detail machine picture for your reference:

Why choose combine U track and C stud machine?

1.Small machine design, it takes small space in the factory. If you factory has small space, please choose this type.
2.For the U track and C stud, you do not need to change roller and adjust the spacer.
3.Lower cost, as the two drawing profiles could be made by one machine, one PLC control system, one set of motors.

Some more detail parameters of the machine for your reference:

Manual decoiler
Material coil inner diameter			450mm-550mm
Max coil width			300mm
Carrying capacity			1500kg
Main roll forming machine
Number of forming steps				9 stations
Shaft material:45# steel Outer diameter				50mm
Roller material:				Cr12MoV
Transport				by gear
Forming speed:				15-20m/min
Motor				7.5kw
Voltage				380v,50Hz,3 phase
Shearing system
Usage		Together with punching words, cutting will be done together.
Material of blades		Gcr12 quenched
Power supply		hydraulic power
Frame		Pillar style with rack & pinion system
Stroke switch		non-contact photoelectric switch
Hydraulic Station
Hydraulic motor Power		3kw
Hydraulic oil		46#
Components		The system includes a set of hydraulic tank, a set of hydraulic oil pump, and two hydraulic pipes. And two sets of electromagnetism valves.
Electric Control System
Feature	1.Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with stability, precision and lifetime. 2.Other electric element is Delta. Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.
Brand	Panasonic

Zhongtuo2019
Mar, Mon, 2019

Product

Metal bolting making machine

Metal bolt is also called anchor (early name) “is contemporary coal mine roadway supporting the basic part, it is always used as roadway surrounding rock reinforcement together, the surrounding rock supporting their own. The metal bolting machine, we make it according to the tube roll forming machine principle. By this method, the bolts could be formed in batch from narrow strip to tube and then with the neck
Now anchor bolt is not only used in mine, also used in engineering technology, the slope, the tunnel, the main body of the dam reinforcement.
Base on the market needs, we developed new bolting making machine for batch and fully automatic production.

The Metal bolting making machine is composed by four separated machines:

Bolt roll forming machine, bolt ring welding machine, bolt neck punching machine and the washer punching machine.

Here is the anchor tube roll forming machine parameters for your reference:

Roller fixer: Vertical arch
Frame: middle plate welded
Memorial arch frame type
Frame thickness: 25mm
Drive mode: Differential box
Material of rollers: GCr12MoV
Material of shafts: 45# steel with tempering
Diameter of shafts: 70mm
Number of rollers: 11 rollers (5 Level, 6 Vertical)
Main power: 15kw
Cycloidal planetary gear speed reducer
Speed: 20m/min

Zhongtuo2019
Mar, Mon, 2019

Light Steel Keel Rolling Machine

High speed light keel roll forming machine

High speed light keel roll forming machine working speed could reach 50 meter per minute. This kind of machine is quite poplar in Dubai, UAE, Europe, American and other places, where worker salary is high and house rent is also high. For this kind of machine has higher production. The high speed light keel roll forming machines could make furring channel machine, C track machine, U stud machine, wall angle roll forming machine and others.

Here is the machine picture for your reference:

Features of high speed light keel roll forming machine:

1.High speed when working, it can reach 50m/min. normally machine working speed is around 20m/min.
2.Working steady. For catering to the high speed, the machine frame, based and roller, PLC must be very good. So when working, it is very steady.
3.Long time to use. For make the high speed machine long time to use, we add the water cooling down system to machine. Even if in the hot temperature countries, cooling down system can make machine work long time.
4.Flying cutting saw. For the high speed roll forming machine, we use the servo transmission system. Flying tracking cutting saw. The cutter moves together with the finished product. By this method, the working speed can enhance greatly.
5.Use the gearbox as the transmission method, so when working, it is fast and steady.

Main parameters of the high speed light keel machine:

No.	Name	Size and mode	number	note
1	base frame	1001006	1
2	Control station		1	Include switch button
3	Hydraulic station	4kw	1
4	Oil pump	638080	1
5	Cooling device	35Hz	1
6	Sensor	Npu	2
7	Encoder	600	1	Omron
8	tachometric wheel		2
9	Servo motor	3.9kw	1	GSK
10	Mold	Mulfan1	4
11	Lead screw	Sfu4020-1230	1	Taiwan
12	Guide	HG35-2000	2
13	Slider	HGH35cA	4
14	Coupling		4

For this machine, if you want to know more information, please contact us at any time.

Zhongtuo2019
Mar, Mon, 2019

Product

Meshy type angle iron machine

Different with traditional wall angles, now the meshy type wall angle is quite popular. The meshy type wall angel either could be used with ceiling or drywall building to make the ceiling or drywall stronger. Base on this need, we developed new type meshy type wall angle roll forming machine. Here are some pictures of meshy type wall angle for your reference:

Work process of Meshy Type Wall Angle Roll forming machine

decoiling—-decoiler—-coiler feeder—-for sending coil to the punching machine—-punching punching—-punching mesh size by punching—- feeding roll forming machine shearing and cutting runout table.

The meshy type wall angle roll forming machine is composed by the following elements:

No.	Item Name	Quantity
1	Decoiler Option A: Hydraulic Decoiler Option B: Motor Decoiler Option C: Manual Decoiler	1 SET
2	Coiler feeder	1 SET
3	Leveling part	1 SET
4	Punching part	1 SET
5	Roll forming part	1 SET
6	Shearing and cutting part	1 SET
7	Hydraulic Station	1 SET
8	PLC control system	1 SET
9	Runout table	1 SET

Machine meshy wall angle roll forming machine:

Main part introduction:
Punching part
This part will be punching coil to meshy type and for further roll forming.

Here is the main roll forming machine pictures for your reference:

Zhongtuo2019
Mar, Mon, 2019

Steel Purlin Machine

C Z interchange purlin roll forming machine

We will make one machine to produce C Z interchange purlin roll forming machine together. To save the time and artificial,we will improve the machine change size with automatic. Meanwhile, you will change different size via PLC and slideway. In order to save the cost and time for blade, we will make the machine pre-cutting and pre-punching.

1.The profile drawing

2.Working flow:
Uncoiler—Feeding—-Leveling– hydraulic punching—Hydraulic cutting—Roll forming—output table

3.Character of main structure
1)The structure is simple and the appearance of the machine is beautiful because we adopt the shape-steel structure and most of the connecter is screw which make the machine flexible and stronger.
2)All the components of machine are from brand-famous enterprise so that they ensure the machine normal function very effectively.
3)We adopt the automatic length-fixed forming and cutting to guarantee the length to be precise and the finished product clear without deforming.
4)It is very easy to install the equipment and suitable for producing in the factory.
5)Low noise with high efficiency
6)The width of the profile can be automatic adjusted and the last 10 roller stations can be overturned to make C&Z purlin

4.Main Specification
A.5T manual decoiler
1)Capacity: 5ton
2)Loading width: MAX 500mm
3)Valid expanding range for coil inner diameter: 480-520mm

B.Main roll forming system
7)Main motor power: 15kw
8)Feeding and leveling power: 4KW
9)Hydraulic power:5.5KW
10)Hydraulic pressure: 20Mpa
11)Punching: Hydraulic pre-punching before forming
12)Punching mould:Cr12mov
13)Cutting: Hydraulic pre-cutting before forming, Auto cutting when reach the set length.
14)Cutting blade: Cr12mov
15)Cutting tolerance: +/- 1.5mm
16)Drive: Chain
17)Roller material: Gcr15 steel and quench treatment hardness 55-58, chrome coated 0.05mm
18)Leveling rollers: 7rollers(three upper and four lower)
19)Roll station: 16groups
20)Raw material: 1.5-3.0mm
21)Valid width after fromed: 100mm-300mm
22)Motor for width adjusting: 4.5KW(1.5KW*3)
23)Working speed: 10m–15m/min(Exclude cutting time)
24)Length Tolerance: Â±1.5mm
25)Weight of machine: about 14ton
26)Size of machine: About 11000Ã—1800Ã—1800mm L x W x H
27)Color of machine: depend on customer
28)Coder: Omron
29)Control: PLC 380V 50HZ
30)Computer operating panel: touching screen

We also have Heavy Duty C Purline, L Purline Roll Forming Machine You also can contact us with email roofingmachine@zhongtuocn.com

Zhongtuo2019
Mar, Mon, 2019

Metal Door Machine

Color Coated Roof Panel Forming Machines

We are known in the market as one of the leading manufacturers of these quality Color Coated Roof Panel Forming Machines, manufactured using high quality raw materials and advanced machinery. In order to maintain the standard of quality, we send the products to our team of quality analysts. The product with its utmost efficiency manufactures roof panels in several sizes, coated in different colors. Further, the product owing to its easy installation, operations, and maintenance, is highly user friendly.

Processing material: colored steel plate, galvanized plate, or aluminum plate
Material thickness: 0.3—0.8mm
Material hardness: 195 mpa—350 mpa
Material width: 1200mm
Formed width: 1000mm
Wavelength: 200mm
Step height: 24mm
Step length:150mm—380mm(adjustable)
Forming speed: 8-12m/min
Working speed :3-5.5m/min
Entry Beach
Usage:Put the raw material(steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.
Main Roll Forming System
Feature : Ensure stability , precision and lifetime.
Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission,roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is being stamped.

We also have another cold roll forming machine if you need this type machine you can contact us with email roofingmachine@zhongtuocn.com

Zhongtuo2019
Mar, Mon, 2019

Welded Pipe Machine

ZSHG50 Precise Argon-arc TIG welder tube forming machine Decorative pipe

Argon-arc TIG welder tube forming machine is a kind roll forming machine. Take steel coil with thickness 0.3mm-1.0mm, or 1.0mm-3.00, by many steps of rollers cold bending system, to form a seam tube, then the TIG welder to form the pipe as a seamless tube.
Argon-arc TIG welder tube forming machine forming machine is designed according to the tube diameter and the thickness of the tube, the more thickness, the slower speed. The speed is about 3-12 meters/min. Comparing with the high frequency (HFI) welding pipe forming machine, this Argon-arc TIG welder tube forming machine is much cheaper in cost.

This Argon-arc TIG welder tube forming machine is formed by : Unfolding Strip—Branding—Forming—Welding—Grinding—Sizing–Straightening—– Length fixing— Cutting Unloading
The Argon-arc TIG welder tube forming machine is newly designed based on practical producing and acquiring the advantages of equipment home and abroad,which is also convenient in operation and maintenance.

Below is some specifications of the ZSHG50 Precise pipe forming machine:

4.Finished stainless steel tube specifications:
For Round tube: Î¦19.05—Î¦76.2 mm Thickness: 0.4—4mm
For square tube: 15×15—60x60mm Thickness: 0.4—4mm
For rectangle tube: 15×15—40x80mm Thickness: 0.4—4mm
Tube Length: 4m—10m
5.Production speed for the stainless steel tube: 0.5—7m/min
6. Land for installation: 24mx1.2mx1.4m (L x W x H)
7. Workers required: 1 person can operate 2 sets of this Tube Mill.
8.Voltage: 415V/ 420V/ 440V
9.Process flow:

1.General Introduction:
ZSHG50 Tube Mill is designed to produce SS welded round tubes of Ð¤19.05—Ð¤76.2mm in diameter and 0.4—4mm in wall thickness, with the characters of advance, steady, perfect and maturity etc. The mill line is newly designed based on practical producing and acquiring the advantages of equipments home and abroad,which is also convenient in operation and maintenance.
2. Main Technical Parameters:
2.1 Material of the coils: Stainless steel
Strip Width: 59–240mm
Strip Thickness: 0.4–4mm
Coil Weight: 3T
2.2 Finished Product Range:
Diameter of round tube: Ð¤19.05–Ð¤76.2mm

2.3 Wall thickness of finished tube: Round: 0.4–4mm
2.4 Length of finished tube: 4–10m
2.5 Fixed
2.6 Forming Speed: 1–8m/min

(1) Feeding guide bracket: 2 groups; Clean linking device: 1 pcs
(2) Vertical stand: 6 groups, material: 40Cr; the tempering high-frequency quenching fine grinding chrome plated processing. Material for shelf: HT200
(3) Horizontal shaft: material:40Cr diameter of axle: 50mm
(4) Vertical shaft: material:40Cr diameter of axle: 35mm
(5) Horizontal stand: 7 groups; 40Cr; the tempering high-frequency quenching fine grinding chrome plated processing
Material for shelf: HT200
(6) Slow wave box transmission system: 1 set
(7) Driving motor: 1 piece
(8) Machine base: 1 set
(9) The universal shafts connection (Chuanxin Groups)
(10) Grinding shaft: material: 40Cr

We also have the High Accuracy Galvanized Steel Weld Pipe Roll Forming Machine if you want to know about this steel welde pipe roll forming machine or TIG welder tube forming machine Decorative pip you can contact us with Email roofingmachine@zhongtuocn.com

Zhongtuo2019
Mar, Mon, 2019

Light Steel Keel Rolling Machine

Ground solar pillar roll forming machine

What ground solar pillar products can benift you?

Normally speaking, when big project of photovoltaic systems, we use concrete bar (block), foundation form (Special Foundation ) and need to consult a professional design engineer. But now the worker can do installation simply according to the drawing.
The new design solar pillar cab do quick installation and construction of power station with large ground photovoltaic system.
I t is flexible regulation to meet the complex requirements of the construction site.
Meanwhile to streamline the number of accessories to facilitate on-site workers to identify and install.

Here are some installation pictures for your reference:

Now the machine, we designed to make the photovoltaic systems in batch and fullly automatic, first drawing profile:

Here is the machine picture we made for your reference:

For more information and detail inforamtion of this machine, please contact us at any time.

Zhongtuo2019
Mar, Mon, 2019

Product

Perforated Lintel making machine U channel Roll Forming Machine

In old days, people take heavy and big wood as the door lintel.Nowadays we take the steel Lintel to be as the material in building the house.Please refer to below pictures:

ZHONGTUO factory is professional make the Lintel making machines. The lintel making machine is also belonged to roll forming machine. Lintel roll forming machine is similar to normal roll forming machine.

It formed the Lintel by the rollers rolling step by step. The difference between other material is that:

The lintel need punching holes, some holes are very intensive, and some holes are very few. When the holes are much, it need a punching machine to punch holes before feeding. If it need fewer holes, so it will need a punching system before cutting, and a small punching system belong to the machine, not a separate punching machine.

ZHONGTUO lintel forming machine included below parts:Manual decoiler,Punching,Feeding material into machine ,Roll forming machine ,Measure length ,Hydraulic cutting ,Finished Products. ZHONGTUO lintel forming machine work like this:

The raw material is GI and Galvanized coil, it use a uncoiler to support the steel coil. Then there is a leveling system, Put the raw material through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate iron panel.

Below are some specifications of the main roll forming machine

Feature Ensure the stability, accuracy and long life

Main forming machine Size 8.5m*1.5m*1.4m(L*W*H)

Main forming machine weight 5.6 Ton

Voltage 380V 50Hz ï¼ˆ380 V is China normal voltage, but the voltage can be customize by customer.ï¼‰

Method for fixing roller Memorial arch frame

Material of shafts 45# steel Thermal refining

Transmission method gear box

The main shaft material No. 45 steel quenching and tempering treatment

outer shaft diameter 80mm Wheel material quenching process of GCr15 bearing steel HRC58-60 Roller 10 stations The main motor power 15kw There are also the PLC control system and hydraulic station, the PLC control system is to operate the machine and the hydraulic station is for the cutting system.

ZHONGTUO factory design the whole machine line for your Lintel channel products. And our machine is convenient to control and with reasonable price, most of the foreign friends can accept its price and specifications.

Zhongtuo2019
Mar, Mon, 2019

Metal Door Machine

Metal door panel pattern pressing machine

Metal door panel pattern pressing machine or the Hydraulic sheet metal forming press is an exclusive machine for pattern making and shape forming of security doors steel/wooden doorsã€inside doors stainless steel doors and iron gates.Major demands of this machine are generally from security door manufacturing companies, steel wholesale markets. Here are sample pictures for your reference, and then you can be more clearly about what this machine is used for you.

Features of the Metal door panel pattern pressing machine:

1. This machine is characterized as high efficient, convenient and safe
Operating, energy is saving, appearance attracting, and low cost.
2. The machine is invented and continuously improved through many of
our experienced engineers, making the machine of both simply
structured and well performed. It takes just a few minutes for a person to
learn to operate.

Here are some machine pictures for your reference:

Here are some basic machine parameters for your reference:
Program
1.Working pressure, speed, and stroke can be set in a certain range
according to different technological requirements .
2.Independent power mechanism and electrical system are controlled by
press-button enabling realize manual, semi-automatic, and automatic
operation.

Main Structure
Eliminate internal stress
Fuselage is made of 45# steel and treated with internal stress elimination
after being weld.
Cylinder are made of 45# forging.
Piston rod are made of 50# steel (nitrided)
Rigidity up to HRC45-50
Cylinder technology:
Cylinder bottom, steel cylinder, piston, piston rod are integral forged.
Material: 45# steel.
Rod guide and supporting guide ring are made of phosphor-copper
Instead of nylon, the stability and wear -resistant are greatly improved.
The piston rod are made through nitridation treatment and surface
Carburizing and quenching (depth: 0.03mm~0.04mm), and
Electroplating hard chromium (thickness: 0.04mm~0.05mm)
Dynamical system
The advanced two-way cartridge valve integration system is adopted.
The machine is compact structured with advantages of low noise, and
stable performance. The oil flows well due to larger oil path diameter,
and lower possibility of leakage.
The machine is also equipped with oil cooling device

There are two operation modes:
Electric mechanize and semi-automatic
Both of them are controlled by bottom switch.
Working pressure, pressing speed and slide stroke can be set in a certain
rang according to different processing requirements.

For this machine, if you want to know more information, please contact us at any time.

All posts by Zhongtuo2019

Combined UC light keel machine

Here is the combined C stud and U track roll forming machine pictures:

Why choose combine U track and C stud machine?

Some more detail parameters of the machine for your reference:

Metal bolting making machine

The Metal bolting making machine is composed by four separated machines:

Here is the anchor tube roll forming machine parameters for your reference:

High speed light keel roll forming machine

Here is the machine picture for your reference:

Features of high speed light keel roll forming machine:

Main parameters of the high speed light keel machine:

Meshy type angle iron machine

C Z interchange purlin roll forming machine

Color Coated Roof Panel Forming Machines

ZSHG50 Precise Argon-arc TIG welder tube forming machine Decorative pipe

Ground solar pillar roll forming machine

Perforated Lintel making machine U channel Roll Forming Machine

Metal door panel pattern pressing machine

Features of the Metal door panel pattern pressing machine:

Here are some machine pictures for your reference: