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metal embossing machine

metal embossing machine

Embossed lines are mainly for producing embossed aluminum and steel roll. metal embossing machine is suitable for metal sheet, particle board, decorated materials, and so on. The pattern is clear and has strong third-dimension. It can be assorted with the embossing production line
The main parts of this producing line
Uncoiler, embossed host, recoiler, electrical control station

Here is our pic for your reference:

metal-embossing-machine
Suitable material: sheet coiled material, such as: aluminum, galvanized sheet, colorized painting steel plate and stainless steel.

Standard parameter of this line

metal-embossing-machine-1

model ZT-S1000 ZT-S1400 ZT-S1600 ZT-S1900
Overall size(mm) 2900*1200*1500 3300*1200*1500 3500*1200*1500 3800*1200*1500
Roller size φ350*1000mm φ380*1400mm φ400*1600mm φ450*1900mm

 

Material of roller 42CrMo 42CrMo 42CrMo 42CrMo
Roller hardness HRC55-58 HRC55-58 HRC55-58 HRC55-58
Way of embossing Both up and down rollers embossing at same Both up and down rollers embossing at same Both up and down rollers embossing at same Both up and down rollers embossing at same
Embossing regulation By screw By screw By screw By screw
Motor power(KW) 7.5 11 15 15
Line speed 0-18m/min 0-30m/min 0-40m/min 0-45m/min

Detailed parameters of this metal embossing machine line

1. Roller specifications: DIA450~500mm, width: 1000~1800mm.
2. Take the roll surface hard chromium plating
3. Suitable for pressing plate: 2-6 mm
4. Frame steel plate welded structure, polished, tempering, machining, solid wall plate Q235 90 mm thick
5. Pattern processed by laser engraving.
6. The pattern making: according to the buyer to provide the sample pattern
7. Pressure mode: hydraulic 50~100T.
8. Working speed: 1~20m/min, speed changed by frequency converter .
9. Voltage 380V/50Hz/3PH
10. Safety shield shell
11. Generous beauty of appearance

metal-embossing-machine-2

Here are some pics of embossing pattern for your reference:

metal-embossing-machine-3

75-600mm cable tray channel roll forming machine

75-600mm cable tray channel roll forming machine

The cable tray channel is widely used in the inside building construction. Cable tray is used to support the wire cable to prevent the wire cable from broken, and being messy. Cable tray need to be light weight, and breathable, so that can be with heat dissipation, to prevent the cable tray from too high temperature. Below is a kind of the normal used cable tray for your reference.

75-600mm cable tray channel roll forming machine
Below pictures show the cable tray usage in the buildings inside roofing area.

75-600mm cable tray channel roll forming machine 1
About the cable tray roll forming machine. Same with other roll forming machine. It uses the Principle of cold bending little by little from with the rolling of the roller molds. The cable tray machine line include below parts: Decoiler, the leveling part, the cold bending roll forming machine body part, the hydraulic cutting system, the finished cable tray receiving table.
Below is a pictures of the cable tray.

75-600mm cable tray channel roll forming machine 2
Because the cable tray with different sides from 50 -900.
So it need the cable tray machines easily change the side in a set of the machine, to produce all the sizes range. So usually the cable tray machine is designed as linear moving designing.
For the old cable tray machine designing. Usually they used to use the manual bending machine, the manual decoiler, the manual feeding and bending ,and manual receiving the cable tray. For the bending machine to produce the cable tray from 50-900, it is reasonable. Because the manual bending of the cable tray, it need much human workers, and it cost much of the money. Recently, there are more and more customer want to order the automatic cable tray roll forming machine line. Our factory is professional making this cable tray roll forming machine.
About the size 75-600 size, some customer want to order one machine for the whole range size. While we suggest you two sets of the machines for the size 75-600 size. One cable tray roll forming machine is for the size 50-75, and the other cable tray roll forming machine is 100-600. The reasons why it need two sets of the cable tray roll forming machine, because from 75 to 600 , the size difference is big, and it is not good for one machine to finish these big size difference cable tray, it is do be harmful to the cable tray machine. So we suggest you two sets of the cable tray roll forming machines for the size 75 – 600 .
About the cable tray roll forming machine, if you need more other information, please feel free to contract us freely.

Metal drain pipe/ 6 inch gutter roll forming machine

Metal drain pipe/ 6 inch gutter roll forming machine

Metal drain pipe/ 6 inch gutter roll forming machine could be used to make drain pipe or gutter fully automatic in batch. The gutters protect your most valuable asset, by moving more water away from your house, faster than any other gutter in its class. And it allows the maximum water flow of a large gutter, with the look of a smaller, more attractive system.
Basesd on the market needed, we design the machine for making drain pipe or 6 inches gutter by fully automatic roll forming principle. The machine is composed by manual decoiler, leveling beach, roll forming machine, shearing system and runout out table, PLC control sysyem, and hydraulic system.
Working speed: 3—8m/min . Take the following drawing profile for your reference:
6 inch gutter roll forming machine
The following are machine parameters for your reference:
3-Main roll forming machine
Frame: Longmen wallboard type
The roller number: 18 rollers
Roller material: Cr12
Shaft diameter: 60mm, 45# steel
Roller heat treatment: Quenching, HRC58-62
Material thickness: 1.5 mm to 2.0 mm
The standard cutting size: 198 mm (According to customer request design of blade shape)
Standard forming size: 185 mm
Length tolerance : ±0.1 mm
Diagonal tolerance : ±0.1 mm
The motor power: 3.5 kw
Voltage: 380V/50HZ/3Phase (As customer’s request)
6 inch gutter roll forming machine1
4-Hydraulic cutting
Cutting type:Hydraulic cutting Blade material: Cr12MoV
Blade quantity: 1 set Cutting frame: 1 set
Mould material: Cr12MoV Motor power: 3 kw
6 inch gutter roll forming machine 1
Our machine is capable of producing drain pipe and gutters beautifully and fully automatically. It has been tested by the Housekeeping Institute, and carries the Housekeeping and warranty. Enjoy the confidence that comes from knowing that not only do we believe in our product, so does Housekeeping and more customers.

High speed roofing sheet roll forming machine

High speed roofing sheet roll forming machine

High speed roofing sheet roll forming machine is designed based on the normal speed roofing sheet machine, it can reach working speed of 45m/min. The drawing profile could be any type. Different with the tradtional roofing sheet machine, it uses high strong frame with machine cooling down system, using gearbox as the transmission method. In the following part, I will take a random popular drawing profile for example, to show how the machine is designed.

High speed roofing sheet roll forming machine
High speed roofing sheet roll forming machine pictures for your reference:
Here are some parameters of high speed roofing sheet roll forming machine for your reference:

High speed roofing sheet roll forming machine 2
5 ton hydraulic uncoiler with loading car,feeding cutter,roll forming machine,forming cutter,Siemens control box,cutting device,hydraulic system,Siemens PLC control system, 12M auto stacker with 3m side run-out conveyor and auto leveling.

Main Forming

machine

Forming steps stations 20 roller stations
sheet Sheet feeding guider 1 set
Roll forming speed 40 M/Min
Total Power: Total Power 85HP
Shaft diameter 85mm material S45C with hardern and grinding
Design type Memorial arch
roller material GCr12MoV steel
shaft material 40Cr steel
Transport By gear
Power of main machine 11kw
Type of cutting Hydraulic
Cutting tolerance ±1mm
Cutter SKD-11 with feeding hardern HRC 58-60
Length setting By encoder 2 set
Working pressure 40MPA

 

High speed roofing sheet roll forming machine 1Features of High speed roofing sheet roll forming machine:

  1. Working speed could reach 45m/min.
  2. Any type drawing profile could be high speed type.
  3. Flying cutting system.
  4. Gearbox transmission to make machine working steady and long time to use.
  5. Strong machine frame
  6. Water cooling system.
  7. Hydrailic cooling down system.

 

There are more pictures of high speed roofing sheet machine for your refernece:

Heavy duty shelf P beam roll forming machine

Heavy duty shelf P beam roll forming machine

What is the P beam of shelf?
The goods shelf is made of the following elements: upright pillar, P beam, transverse braces, diagonal braces and self locking bolts. For the for the P beam, there are also two types, one is welding, the other is made by cold roll forming without pointing.
Compared with point welding P beam, without welding type is not strong. So in the following part, I will take the point welding P beam for example.
Here is the drawing profile and finished production pictures for your refernece:

Heavy duty shelf P beam roll forming machine
By a rolling forming and closed welding; welding beam and column and according to hold the pass of different specifications, different collocation column card; 4 surface treatment: shelf surface adopts electrostatic spraying epoxy resin, coating thickness 60~80 micron; spraying process: surface degreasing, pickling, washing, washing, washing, drying, phosphating, high-voltage electrostatic spraying and high temperature curing; 5 production process: automatic punch punching, automatic rolling line, computer fixed length shear folding, CO2 welding, electrostatic spraying (this step according to different customers the color needs to choose different spraying color).

Heavy duty shelf P beam roll forming machine 1

Heavy duty shelf P beam roll forming machine:
For the machine, here are some parameters for your refernece:
Mainroll former
Machine design, we use the gearbox, it can make sure machine working at high speed. Meanwhile machine working quite steady.
1. Stations of rollers: 26
2. Rollers material: CR 12; HRC 60. Chrome coated: 0.03~0.05mm. The Strength in Mpa: 70TON, 800 MPA
3. Shaft material: Diameter: 70mm, material is #45 steel. Quenched hot treatment.The strengthof the Main Shaft in Mpa:70 tons, 650MPA
4. Bearing brand: FAG Germany
5. Main Motor: 11KW, 380V, 50HZ
6. Gear box with universal joint transmission system

Heavy duty shelf P beam roll forming machine1

For some customers, if your budget for this machine is not so high, maybe you can try to use this type design of machine:
Features of this Point welding P beam roll forming machine:
1.Working speed is around 5m/min including welding speed.
2.Economic machine design plan but machine is quite strong.
3.Dis shearing to make sure the P beam can keep perfect shape.
4.Point welding can do at the same time of rolling forming.

Now checking where P beam is is used in our daily life:

Heavy duty shelf P beam roll forming machine 2

Decking machine Floor deck roll forming machine

Decking machine Floor deck roll forming machine

Floor deck is a kind of steel material for building the house. The warehouse, the supermarket, the airport.

Decking machine Floor deck roll forming machine 1

ZHONGTUO factory is professional making the floor deck roll forming machine, we can design the machine as your require and the floor deck thickness. Take the drawing below for an example!

The floor deck roll forming machine also include: The decoiler, the feeding system and the roll forming system and the cutting system. It si near the single layer roll forming machine.22 follr decking roll forming machine

33 floor decking forming machines

Below is main specifications of this floor deck forming machine:

Main parameters of ZT 915 floor deck forming machine

1 Suitable material galvanizes sheet/ colored coil

2 Width of the feeding material 1300 mm

3 Effective width of the plate 915 mm

4 Thickness of feeding material 0.8-1.2mm

5 Productivity 15m/min

6 Two Main motor power 11kw +11kw

7 Rollers’ material 45# steel Rolling chromium

8 Diameter of shaft 90mm

9 Wall thickness of the main forming machine 22mm steel plate

10 Backboard Thickness 20mm

11 Cutting hydraulic system’s motor power 5.5kw

12 control system, PLC

13 Dimensions of major structure 13000mm*1400mm*1600mm

14 Weight 14T

15 Stations 27

  1. Processing technique and deployment

Processes: Manual decoiler — Roll forming machine — PLC system — Hydraulic system -Post cut - Run out Table

  1. Components of line:

Un-powered; single head;

max.capacity: 5000kg;
Coil inner-diameter: 1300

(2) Feeding platform:

Function and feature: put the raw material (steel plate) on the plat to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.

(3) Roll-Forming M/C:
Steps: Roller Material: 45# steel

Voltage: 3 phase/380 volts/50HZ(can be adjusted as your demands)

line speed: 8-12m/min; Rolling chromium thickness:0.05 mm

In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission, roller surfaces polishing, hard planting, heat treatment and galvanization treatment. The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped.

 

(4) Cutting Mechanism

It adopts hydraulic drive and automatic location to decide the dimention and cut the target products.

Match equipment : one set of cutting tool, one hydraulic tank ,one cutter machine.

Stop to cut , Post cut cutting length tolerance: ±2mm

Cutting tool material: GCr12 with quenched treatment 60-62℃

(5) Hydraulic System

It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank, the pump drive the cutter machine to begin the cutting job.

Match equipment: a set of hydraulic tank, a set of hydraulic oil pump, two hydraulic pipes and two sets of electromagnetism valves.

Power of the oil pump: 4kw Hydraulic oil: 40#

(6)Computer control cabinet:

It adopts Delta PLC to control. The target piece length is adjustable and digit of it can be adjusted.

Computed mode has two modes: automatic and manual one.

The system is easy to operate and use.

Processing precision : within 1.00mm

It contains liquid crystal screen, programmer, transformer for the electronic machines and kits of every part.

55 floor deck roll forming machine

If you need the floor deck roll forming machine, kindly send us your requiry, we can design the machines as for your requirements.

The Email is: ceo@zhongtuocn.com

Combined C U Channel Roll Forming Machine

Combined C U Channel Roll Forming Machine

PACKAGE: NUDE PACKAGING IN 1*20 GP CONTAINER

LEAD TIME: WITHIN 30 WORKING DAYS AFTER RECEIVED THE DEPOSIT

Combined C U Channel Roll Forming Machine Customer requirements:

Combined C U Channel Roll Forming Machine

Combined C U Channel Roll Forming Machine Working Process:

Combined C U Channel Roll Forming Machine 1

Combined C U Roll Forming Machine Decoiler System

Usage: It is used to support the steel coil and uncoil it in a turntable way. Passive uncoil pulled by roll forming system.
Loading capacity: 1.5T
Uncoiling width: 300mm
Inner diameter: 450-550mm

Combined C U Channel Roll Forming Machine 2

Combined C U Roll Forming Machine Entry Beach

Usage: Put the raw material (steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.

Combined C U Channel Roll Forming Machine 3

Combined C U Roll Forming Machine

Usage: In order to keep the product shape and precision, adopts
welded sheet structure, motor reducer drive, gear transmission,
roller surfaces polishing, hard plating , heat treatment and galvanize
treatment . The polished surface and the heat treatment towards
the molds also can keep the molding plate surface smooth and not
easy to be marked when it is being stamped.
Size of main part: About 5.5*1.4*1.5m (L*W*H)
Weight of main part: 4.5Tons
Main power: 5.5kw
Voltage: 380V/50HZ/3Phase
Frame type: Memorial arch frame
Frame thickness: 25mm
Drive mode: By gear
Material of rollers: GCr12MoV
Material of shafts: 45# steel with tempering
Diameter of shafts: φ40mm
Number of rollers: 11 rollers
Material: GI/PPGI
Material thickness: 0.3-0.6 mm
Forming speed: 25 meter/minute

Combined C U Channel Roll Forming Machine 4

Combined C U Channel Roll Forming Machine 5

Combined C U Roll Forming Machine Automatic Cutting

Feature : Ensure stability, precision and cutting speed
Function : Automatic cutting controlled by electric control system
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
Material of blades: Gcr12MoV quenched
Power supply : Hydraulic power

Combined C U Channel Roll Forming Machine 6

Combined C U Roll Forming Machine Hydraulic Station

It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank ,the pump drive the cutter machine to begin the cutting job.
Station quantity: 2 sets
Hydraulic motor Power: 3kw
Hydraulic oil: 46# hydraulic oil
Volume: 30L
Components: The system includes a set of hydraulic tank , a set of hydraulic oil pump, two hydraulic pipes. and two sets of electromagnetism valves.

Combined C U Channel Roll Forming Machine 7

Combined C U Roll Forming Machine Electric Control System

1. Adopted PLC, transducer, touch panel to ensure high speed with stability, precision and lifetime.
2. Voltage: 380V/50HZ/3Phase
3. Language: English and Chinese
4. Automatic length measurement
5. Automatic quantity measurement
6. Length Tolerance: 3m±1.5mm
7. Length inaccuracy can be amended easily.
8. Operating panel: touching screen and button together.
9. Equipped with movable switch , air break, radiator, transformer & electric leakage protector for operation convenience and safety.

Combined C U Channel Roll Forming Machine 8

Combined C U Roll Forming Machine Warranty

1. One year warranty, whole life technical support.
2. Installation & adjustment : We can take a video for the customer and the customer can also come to our factory, we can train customer how to install and adjust the machine.
3. Oversea service: the buyer should charge of visa, return ticket, food and accommodation overseas and USD50/person/day salary.

Contact information

Combined C U Channel Roll Forming Machine 9Combined C U Channel Roll Forming Machine 10

 

Combined Keel Roll Forming machine

Combined Keel Roll Forming machine/ Double line keel roll forming machine

If you have the demand of the light gauge roll forming machines, we can supply you a new design type, that’s to say the combined keel roll forming machine, we can also call this machine double line keel roll forming machine, this double line keel roll forming machine is very popular nowadays in all around the word.
Normally this kind of double line machines can produce the light gauge structure for the customers, this structure used for the dry wall or for the ceiling of the house, such as the c u channel roll forming machine, stud and track roll forming machine, furring channel roll forming machine as so on. We can say that our machine can produce any shape or size profiles as your demand, because our machine are customized, you give us the profile drawiCombined Keel Roll Forming machine/ Double line keel roll forming machinengs and then we design the machine for you.
And at the same time, this kind of double line keel roll forming machine have its advantage, first, this two line use the same machine table, so the machine size is small, this will save the space of the customer’s warehouse, and second, this will be easy for transportation, for example, if you choose two machines, maybe you need one 40 ft container to load, but if you adopt the double line keel roll forming machine, one 20 ft container is enough.
Even there are two forming lines in the machines, but our machine have two separated control system, I mean if one system have some problem, this will not influence the another line, so they can produce at the same time but not one by one.
Here I attached several of our machine pictures for you reference, please have a look.
The ready made products of our machine:
Combined Keel Roll Forming machine/ Double line keel roll forming machine 1

Slotted solar panel support strut roll forming machine

Slotted solar panel support strut roll forming machine

We are professional cold roll forming machines manufacturer, and we are professional manufacturer of the solar panel support strut roll forming machine, we already design and produce many sets of this solar panel support strut roll forming machines for our customers before, the customer come from Iran, Saudi Arabia, Egypt, India and so on.

Slotted solar panel support strut roll forming machine 1

Normally the size of the strut is the same 41*21 mm and 41* 41 mm, this is two common sizes the customers demand, this two size one machine is enough to produce, we have to change the forming dies when you change the size, and normally this strut need punch holes on it, this is used for the install of the structure.

Slotted solar panel support strut roll forming machine-2

Design plan, we use gear box as transmission method and use independent pillar as frame. All making sure, machine working speed is high and steady, meanwhile do no harming to the raw material.

Slotted solar panel support strut roll forming machine-3

What our machine benefit you and unique design ?

  1. Water cooling down system

Each roller part, we install water pipe, it could be used to cool down machine to make the

machine use longer time. Meanwhile, in the water, we will add anti-rust chemicals to protect

the finished product go rusting.

  1. Gearbox transmission.

For one thing, it can make sure the machine working steady and smoothly. For another thing,

it can make sure coil will not be scare or burr by rolling.

  1. Hydraulic shearing system.

Powerful and fast shearing can make sure no burr after cutting.

For more detail information, please refer to the video I sent to you.

Slotted solar panel support strut roll forming machine-4 Slotted solar panel support strut roll forming machine-5

What’s the meaning of cold roll forming machine

What’s the meaning of cold roll forming machine

We are cold roll forming machines manufacturer, so let us talk about what is cold roll forming machines, why we named the machine cold roll forming machine. First let us talk about the steel material, as we known, the steel have the cold rolled and hot rolled, the cold rolled steel is just to press the cold billets and then produce the steel coils, and at the same time the hot rolled steel is to use the fire to let the billets be liquid iron and then produce the steel coils, this is two different methods to produce the steel coils.meaning of cold roll forming machine meaning of cold roll forming machine 1 Our machines adopt the steel coils as the raw material, use the forming rollers to process the demand shapes and size product, during the process, the steel raw material is cold, without any fire to let the steel coils to be soft and liquid, we just use the rollers to press the steel plate to process the products we demand, so we named our machine colds roll forming machines. meaning of cold roll forming machine 2 meaning of cold roll forming machine 3 Our machines are customized, that’s to say, you let us know the shape and the size of the products you want to produce and then we can design and produce the machine for you, our machine will use the steel coils as the raw material. The products our machine can produce such as the roof tile, the floor deck, the purlin, the roller shutter lath, the stud and track as so on, if you want to open your own factory, you can let me know and then we can design the machine for you. meaning of cold roll forming machine 4