All posts by Zhongtuo2019

Meshy type angle iron machine

Meshy type angle iron machine

Different with traditional wall angles, now the meshy type wall angle is quite popular. The meshy type wall angel either could be used with ceiling or drywall building to make the ceiling or drywall stronger. Base on this need, we developed new type meshy type wall angle roll forming machine. Here are some pictures of meshy type wall angle for your reference:

Meshy-type-angle-iron machine

Work process of Meshy Type Wall Angle Roll forming machine

decoiling—-decoiler—-coiler feeder—-for sending coil to the punching machine—-punching punching—-punching mesh size by punching—- feeding roll forming machine shearing and cutting runout table.

Meshy-type-angle-iron machine-1

The meshy type wall angle roll forming machine is composed by the following elements:

No. Item Name Quantity
1 Decoiler

Option A: Hydraulic Decoiler

Option B: Motor Decoiler

Option C: Manual Decoiler

1 SET
2 Coiler feeder 1 SET
3 Leveling part 1 SET
4 Punching part 1 SET
5 Roll forming part 1 SET
6 Shearing and cutting part 1 SET
7 Hydraulic Station 1 SET
8 PLC control system 1 SET
9 Runout table 1 SET

 

Machine meshy wall angle roll forming machine:

Meshy-type-angle-iron-machine-2

Main part introduction:
Punching part
This part will be punching coil to meshy type and for further roll forming.

Meshy-type-angle-iron-machine-3

Here is the main roll forming machine pictures for your reference:

Meshy-type-angle-iron-machine-4

C Z interchange purlin roll forming machine

C Z interchange purlin roll forming machine

We will make one machine to produce C Z interchange purlin roll forming machine together. To save the time and artificial,we will improve the machine change size with automatic. Meanwhile, you will change different size via PLC and slideway. In order to save the cost and time for blade, we will make the machine pre-cutting and pre-punching.

1.The profile drawing

CZ interchange purlin roll forming machine 1 CZ interchange purlin roll forming machine 22.Working flow:
Uncoiler—Feeding—-Leveling– hydraulic punching—Hydraulic cutting—Roll forming—output table

CZ interchange purlin roll forming machine 3

3.Character of main structure
1)The structure is simple and the appearance of the machine is beautiful because we adopt the shape-steel structure and most of the connecter is screw which make the machine flexible and stronger.
2)All the components of machine are from brand-famous enterprise so that they ensure the machine normal function very effectively.
3)We adopt the automatic length-fixed forming and cutting to guarantee the length to be precise and the finished product clear without deforming.
4)It is very easy to install the equipment and suitable for producing in the factory.
5)Low noise with high efficiency
6)The width of the profile can be automatic adjusted and the last 10 roller stations can be overturned to make C&Z purlin

CZ interchange purlin roll forming machine 4

4.Main Specification
A.5T manual decoiler
1)Capacity: 5ton
2)Loading width: MAX 500mm
3)Valid expanding range for coil inner diameter: 480-520mm

B.Main roll forming system
7)Main motor power: 15kw
8)Feeding and leveling power: 4KW
9)Hydraulic power:5.5KW
10)Hydraulic pressure: 20Mpa
11)Punching: Hydraulic pre-punching before forming
12)Punching mould:Cr12mov
13)Cutting: Hydraulic pre-cutting before forming, Auto cutting when reach the set length.
14)Cutting blade: Cr12mov
15)Cutting tolerance: +/- 1.5mm
16)Drive: Chain
17)Roller material: Gcr15 steel and quench treatment hardness 55-58, chrome coated 0.05mm
18)Leveling rollers: 7rollers(three upper and four lower)
19)Roll station: 16groups
20)Raw material: 1.5-3.0mm
21)Valid width after fromed: 100mm-300mm
22)Motor for width adjusting: 4.5KW(1.5KW*3)
23)Working speed: 10m–15m/min(Exclude cutting time)
24)Length Tolerance: ±1.5mm
25)Weight of machine: about 14ton
26)Size of machine: About 11000×1800×1800mm L x W x H
27)Color of machine: depend on customer
28)Coder: Omron
29)Control: PLC 380V 50HZ
30)Computer operating panel: touching screen

CZ interchange purlin roll forming machine 5

We also have Heavy Duty C Purline, L Purline Roll Forming Machine You also can contact us with email roofingmachine@zhongtuocn.com

Color Coated Roof Panel Forming Machines

Color Coated Roof Panel Forming Machines

We are known in the market as one of the leading manufacturers of these quality Color Coated Roof Panel Forming Machines, manufactured using high quality raw materials and advanced machinery. In order to maintain the standard of quality, we send the products to our team of quality analysts. The product with its utmost efficiency manufactures roof panels in several sizes, coated in different colors. Further, the product owing to its easy installation, operations, and maintenance, is highly user friendly.

Color Coated Roof Panel Forming Machines
Processing material: colored steel plate, galvanized plate, or aluminum plate
Material thickness: 0.3—0.8mm
Material hardness: 195 mpa—350 mpa
Material width: 1200mm
Formed width: 1000mm
Wavelength: 200mm
Step height: 24mm
Step length:150mm—380mm(adjustable)
Forming speed: 8-12m/min
Working speed :3-5.5m/min
Entry Beach
Usage:Put the raw material(steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.
Main Roll Forming System
Feature : Ensure stability , precision and lifetime.
Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission,roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is being stamped.

We also have another cold roll forming machine if you need this type machine you can contact us with email roofingmachine@zhongtuocn.com

ZSHG50 Precise Argon-arc TIG welder tube forming machine Decorative pipe

ZSHG50 Precise Argon-arc TIG welder tube forming machine Decorative pipe

Argon-arc TIG welder tube forming machine is a kind roll forming machine. Take steel coil with thickness 0.3mm-1.0mm, or 1.0mm-3.00, by many steps of rollers cold bending system, to form a seam tube, then the TIG welder to form the pipe as a seamless tube.
Argon-arc TIG welder tube forming machine forming machine is designed according to the tube diameter and the thickness of the tube, the more thickness, the slower speed. The speed is about 3-12 meters/min. Comparing with the high frequency (HFI) welding pipe forming machine, this Argon-arc TIG welder tube forming machine is much cheaper in cost.

TIG-welder-tube-forming-machine

This Argon-arc TIG welder tube forming machine is formed by : Unfolding Strip—Branding—Forming—Welding—Grinding—Sizing–Straightening—– Length fixing— Cutting   Unloading
The Argon-arc TIG welder tube forming machine is newly designed based on practical producing and acquiring the advantages of equipment home and abroad,which is also convenient in operation and maintenance.

HFI Pipe making machine
Below is some specifications of the ZSHG50 Precise pipe forming machine:

4.Finished stainless steel tube specifications:
For Round tube: Φ19.05—Φ76.2 mm Thickness: 0.4—4mm
For square tube: 15×15—60x60mm Thickness: 0.4—4mm
For rectangle tube: 15×15—40x80mm Thickness: 0.4—4mm
Tube Length: 4m—10m
5.Production speed for the stainless steel tube: 0.5—7m/min
6. Land for installation: 24mx1.2mx1.4m (L x W x H)
7. Workers required: 1 person can operate 2 sets of this Tube Mill.
8.Voltage: 415V/ 420V/ 440V
9.Process flow:

1.General Introduction:
ZSHG50 Tube Mill is designed to produce SS welded round tubes of Ф19.05—Ф76.2mm in diameter and 0.4—4mm in wall thickness, with the characters of advance, steady, perfect and maturity etc. The mill line is newly designed based on practical producing and acquiring the advantages of equipments home and abroad,which is also convenient in operation and maintenance.
2. Main Technical Parameters:
2.1 Material of the coils: Stainless steel
Strip Width: 59–240mm
Strip Thickness: 0.4–4mm
Coil Weight: 3T
2.2 Finished Product Range:
Diameter of round tube: Ф19.05–Ф76.2mm

2.3 Wall thickness of finished tube: Round: 0.4–4mm
2.4 Length of finished tube: 4–10m
2.5 Fixed
2.6 Forming Speed: 1–8m/min

(1) Feeding guide bracket: 2 groups; Clean linking device: 1 pcs
(2) Vertical stand: 6 groups, material: 40Cr; the tempering high-frequency quenching fine grinding chrome plated processing. Material for shelf: HT200
(3) Horizontal shaft: material:40Cr diameter of axle: 50mm
(4) Vertical shaft: material:40Cr diameter of axle: 35mm
(5) Horizontal stand: 7 groups; 40Cr; the tempering high-frequency quenching fine grinding chrome plated processing
Material for shelf: HT200
(6) Slow wave box transmission system: 1 set
(7) Driving motor: 1 piece
(8) Machine base: 1 set
(9) The universal shafts connection (Chuanxin Groups)
(10) Grinding shaft: material: 40Cr

We also have the High Accuracy Galvanized Steel Weld Pipe Roll Forming Machine if you want to know about this steel welde pipe roll forming machine or TIG welder tube forming machine Decorative pip you can contact us with Email roofingmachine@zhongtuocn.com

Ground solar pillar roll forming machine

Ground solar pillar roll forming machine

What ground solar pillar products can benift you?

  1. Normally speaking, when big project of photovoltaic systems, we use concrete bar (block), foundation form (Special Foundation ) and need to consult a professional design engineer. But now the worker can do installation simply according to the drawing.
  2. The new design solar pillar cab do quick installation and construction of power station with large ground photovoltaic system.
  3. I t is flexible regulation to meet the complex requirements of the construction site.
  4. Meanwhile to streamline the number of accessories to facilitate on-site workers to identify and install.

Here are some installation pictures for your reference:

Ground solar pillar roll forming machine

Now the machine, we designed to make the photovoltaic systems in batch and fullly automatic, first drawing profile:

Ground solar pillar roll forming machine 1

Here is the machine picture we made for your reference:

Ground solar pillar roll forming machine 2For more information and detail inforamtion of this machine, please contact us at any time.

 

Perforated Lintel making machine U channel Roll Forming Machine

Perforated Lintel making machine U channel Roll Forming Machine

In old days, people take heavy and big wood as the door lintel.Nowadays we take the steel Lintel to be as the material in building the house.Please refer to below pictures:

Perforated Lintel making machine U channel Roll Forming Machine

ZHONGTUO factory is professional make the Lintel making machines. The lintel making machine is also belonged to roll forming machine. Lintel roll forming machine is similar to normal roll forming machine.

It formed the Lintel by the rollers rolling step by step. The difference between other material is that:

The lintel need punching holes, some holes are very intensive, and some holes are very few. When the holes are much, it need a punching machine to punch holes before feeding. If it need fewer holes, so it will need a punching system before cutting, and a small punching system belong to the machine, not a separate punching machine.

Perforated Lintel making machine U channel Roll Forming Machine 1

ZHONGTUO lintel forming machine included below parts:Manual decoiler,Punching,Feeding material into machine ,Roll forming machine ,Measure length ,Hydraulic cutting ,Finished Products. ZHONGTUO lintel forming machine work like this:

Perforated Lintel making machine U channel Roll Forming Machine 2

 

The raw material is GI and Galvanized coil, it use a uncoiler to support the steel coil. Then there is a leveling system, Put the raw material through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate iron panel.

Below are some specifications of the main roll forming machine

Feature Ensure the stability, accuracy and long life

Main forming machine Size 8.5m*1.5m*1.4m(L*W*H)

Main forming machine weight 5.6 Ton

Voltage 380V 50Hz (380 V is China normal voltage, but the voltage can be customize by customer.)

 

Method for fixing roller Memorial arch frame

Material of shafts 45# steel Thermal refining

Transmission method gear box

The main shaft material No. 45 steel quenching and tempering treatment

outer shaft diameter 80mm Wheel material quenching process of GCr15 bearing steel HRC58-60 Roller 10 stations The main motor power 15kw There are also the PLC control system and hydraulic station, the PLC control system is to operate the machine and the hydraulic station is for the cutting system.

ZHONGTUO factory design the whole machine line for your Lintel channel products. And our machine is convenient to control and with reasonable price, most of the foreign friends can accept its price and specifications.

Metal door panel pattern pressing machine

Metal door panel pattern pressing machine

Metal door panel pattern pressing machine or the Hydraulic sheet metal forming press is an exclusive machine for pattern making and shape forming of security doors steel/wooden doors、inside doors stainless steel doors and iron gates.Major demands of this machine are generally from security door manufacturing companies, steel wholesale markets. Here are sample pictures for your reference, and then you can be more clearly about what this machine is used for you.

Metal door panel pattern pressing machine

Metal door panel pattern pressing machine 1

Features of the Metal door panel pattern pressing machine:

1. This machine is characterized as high efficient, convenient and safe
Operating, energy is saving, appearance attracting, and low cost.
2. The machine is invented and continuously improved through many of
our experienced engineers, making the machine of both simply
structured and well performed. It takes just a few minutes for a person to
learn to operate.

Here are some machine pictures for your reference:

Metal door panel pattern pressing machine 2

Metal door panel pattern pressing machine 3

Here are some basic machine parameters for your reference:
Program
1.Working pressure, speed, and stroke can be set in a certain range
according to different technological requirements .
2.Independent power mechanism and electrical system are controlled by
press-button enabling realize manual, semi-automatic, and automatic
operation.

Main Structure
Eliminate internal stress
Fuselage is made of 45# steel and treated with internal stress elimination
after being weld.
Cylinder are made of 45# forging.
Piston rod are made of 50# steel (nitrided)
Rigidity up to HRC45-50
Cylinder technology:
Cylinder bottom, steel cylinder, piston, piston rod are integral forged.
Material: 45# steel.
Rod guide and supporting guide ring are made of phosphor-copper
Instead of nylon, the stability and wear -resistant are greatly improved.
The piston rod are made through nitridation treatment and surface
Carburizing and quenching (depth: 0.03mm~0.04mm), and
Electroplating hard chromium (thickness: 0.04mm~0.05mm)
Dynamical system
The advanced two-way cartridge valve integration system is adopted.
The machine is compact structured with advantages of low noise, and
stable performance. The oil flows well due to larger oil path diameter,
and lower possibility of leakage.
The machine is also equipped with oil cooling device

There are two operation modes:
Electric mechanize and semi-automatic
Both of them are controlled by bottom switch.
Working pressure, pressing speed and slide stroke can be set in a certain
rang according to different processing requirements.

For this machine, if you want to know more information, please contact us at any time.

Stone-coated roof tile line making machine

Stone-coated roof tile line making machine

Description: Coated metal roof tile is a modern environmentally friendly roofing material with the basic of 0.4mm Al-zin coated steel. Covering color vermiculite surface which carried under the high temperature technology. It is high-performance, stable, energy-efficient and easy operation. Profile sizes: (1) Profile drawing and requirements: Aluzinc 1350 mm X 420 mm X 0,4 mm Stone-coated roof tile line making machine Stone coated base sheet Material 1.1 Coil material:color Sheet, galvanized sheet 1.2 Coil material thickness: 0.3mm- 0.6mm 1.3Feeding width:1250mm Stone coated roof tile line working flow : 1 Sheet shearing and slitting machines 2 Cutting flower edges machine 3 Hydraulic punching shapes 4 Base gel glue coating 5 Coating sand 6 First oven drying 7 Surface glue coating 8 Second oven drying Stone-coated roof tile line making machine 1 Stone-coated roof tile line making machine 2 Stone-coated roof tile line making machine 3

ZT840 Roof sheet roll forming machine

ZT840 Roof sheet roll forming machine

Introduction
ZT840 roll forming machine consists of uncoiler and it’s base,infeed guides,fixed position driven forming machine,shearing device,hydraulic station,PLC control console and so on. Our company has hundreds of profile models for this series roll forming machine,we can design different kinds of profile and fittings for machine, as per customers’ requirement.

ZT840 Roof sheet roll forming machine

Technical Parameters (depending on specific requirements of customers)

Suitable steel plate 

 

Type Color steel plate, 

galvanized sheet,

aluminum coils,etc

Thickness As users needs
Production speed 8-12m/min
Roller stand 11 rows
Roller Diameter 80mm
Main power 3kw
Pump power 4kw
Side panel of machine 14mm
Roller material Carbon 45# steel
Blade material Cr12
Control system PLC Control
Main structure of the machine 300mm H-Beam

 

ZT840 Roof sheet roll forming machine 1

Work-flow
Decoiler– Roll Forming Part– Control System– Hydraulic System– Cutting– Output table

Profile drawing

ZT840 Roof sheet roll forming machine 2

Fully automatic Interchange C Z purlin roll forming machine

Fully automatic Interchange C Z purlin roll forming machine

Fully automatic Interchange C Z purlin roll forming machine could be used to make C purline, Z puline machine at the same time. The working process is fully automatic.
The working process of the roll forming machine:
Decoilerguidinglevelingroll-forming-(interchange-size-automatically) punching cut to length output table
The fully automatic Interchange C Z purlin roll forming machine is compused by the following elements: De-coiler, Forming machine, Cutting device, punching device
PLC control box, Hydraulic pump station, Production support tabl.
Here is the drawing profile of C purline and Z purline for your refernece:

Fully automatic Interchange C Z purlin roll forming machine

Fully automatic Interchange C Z purlin roll forming machine 1
Here is the Interchange C Z purlin roll forming machine picture:

Here is the Interchange C Z purlin roll forming machine picture:
For checking main parameters of C Z purlin roll forming machine:

S/N Name Parameters
1 Number of forming stations 25
2 Shaft material Uses the high quality 45 steel after quenching and tempering treatment processing, the shaft diameter of 85mm.
3 Roller material bearing steel
4 Transport Double row chain by 40mm
5 Motor Power 18.5Kw
6 Voltage By customer requirements
7 Roller material Cr12 forging steel processing after the quenching of HRC58-62. Surface blackening treatment.
8 Supported material thickness 1.5-3mm

When choose C Z purlin roll forming machine?
1.When worker salary is quite in some countries.
2.When firsting building factroy, it is not familiar with the operation of the machine.
3.When for C puriline and Z puline have huge production need.
4.The machine can help you finish size changing process in a few seconds. And quite easy.
5.When you have high accuracy about the finished product.
6.When you need higher speed of the machine.