The Z Beam Storage Rack System is a distinctive low-profile shelving solution characterized by its unique Z-shaped beam design. This innovative structure lowers the overall height of the shelves while increasing the clearance space between them, optimizing storage efficiency. The system employs a compact bolting mechanism, and its special Z-beam construction allows for a high-capacity storage option that keeps particle board decks level with the top of the beams. It offers an aesthetically pleasing, cost-effective light-duty shelving alternative.
The Z Beam Rolling Forming Machine is engineered to manufacture Z-shaped beams in bulk, operating on a fully automated basis. These Z beams serve as essential components for creating storage or picking levels within pallet rack systems. Each Z-profile beam is typically welded to a four-hook connector at both ends, featuring folded edges that form a raised lip. This design facilitates the secure placement of shelves, ideal for storing individual items or loose goods. The Z-Beam Boltless Shelving Roll Forming Machine simplifies the assembly process, making it suitable for various warehousing and inventory management applications.
Z Beam Profile Drawings:
Z Beam Production Line:
The Technical Specifications Of the Z Beam Roll Forming Machine:
The Heavy Duty Multi-Size Door Frame Roll Forming Machine is specifically engineered to produce robust and stable steel window and door frames. This versatile machine can handle a variety of materials, including galvanized steel, carbon steel (CS), stainless steel, and copper, among others. The most popular choice among customers is the galvanized steel door frame machine, widely used in both residential and commercial construction projects.
Designed to meet diverse country-specific standards, the machine can form door frames with widths ranging from 120 mm to 250 mm. This flexibility ensures that it can accommodate different building requirements across various regions.
The steel frame machine is powered by a gearbox and an electric motor, ensuring reliable performance even with thick and hard materials. To enhance durability, the rollers are mounted on shafts with an 80 mm diameter, allowing for long-term use at varying forming speeds.
Steel door frames produced by this machine are custom-made to fit specific wall constructions and door sizes, offering unlimited possibilities in terms of design and application. ZTRFM specializes in providing tailored solutions, capable of preparing machines for any type of door frame profile required by customers.
Features and Advantages of the Door Frame Roll Forming Machine
Enhanced Production Efficiency
The door frame roll forming machine offers several advanced features to significantly boost production speed. Customers can opt for ground pit or overground accumulating units, continuous hole punching units, and flying tracking cutting systems with automatic stacking capabilities. These options streamline the manufacturing process, allowing for uninterrupted production and increased output.
Versatile Configuration Options
For multi-profile applications, the machine is available with a cassette-type platform and a quick-change machine base. This setup enables rapid switching between different profiles, enhancing flexibility and reducing downtime during production changes.
High-Speed Operation
Equipped with fully automated non-stop standard configurations, the door frame-making machine can achieve an impressive production speed of up to 30 meters per minute. This high-speed capability ensures efficient and timely delivery of products, meeting demanding production schedules.
The machine is designed to handle a wide range of coil sheet materials suitable for door frame forming:
– Material Types: Cold-rolled steel, hot-rolled steel, and galvanized steel.
– Thickness: Ranges from 0.8 mm to 2.0 mm, accommodating both standard and heavy-duty applications (0.8-1.3 mm, 1.0-1.6 mm, 1.5-2.0 mm).
– Yield Strength: Supports materials with yield strengths between 230 MPa and 300 MPa.
– Width: Customizable to meet specific profile requirements.
Summary of Key Benefits
– Increased Production Speed: Advanced accumulating units, continuous hole punching, and automatic stacking devices enhance efficiency.
– Flexible Profile Options: Quick-change machine base and cassette-type platform allow for easy adaptation to multiple profiles.
– High-Speed Operation: Capable of reaching speeds up to 30 m/min with fully automated configurations.
– Versatile Material Handling: Suitable for cold-rolled, hot-rolled, and galvanized steel, with a broad range of thicknesses and yield strengths.
– Customizable Widths: Tailored to fit various profile specifications, ensuring precise and consistent output.
By incorporating these features, the door frame roll forming machine provides a robust solution for manufacturers seeking to optimize their production processes and deliver high-quality door frames efficiently.
Flow chart:
The Technical Specifications Of Door Frame Machine:
Series
Details
Parameter
Product sheet
Raw material
Galvanized steel
Material thickness
0.9-1.2mm
Sheet cutting length
Adjustable
Decoiler
Work type: Passive type, Expand and shrink manually
Structure:Steel channel welded for the basic frame
Usage:To support the coil and make the uncoiling, need the forklift or overhead crane to carry the coil on decoiler
Loading capacity: 3 tons
Inner diameter: 450-550mm (manual adjustment)
Manual brake system, with big hand driving wheel, easy to operate
Rolling shaft
Shaft material:45# STEEL
Shaft type: solid shaft
Shaft diameter: 60 mm
Roll forming machine
Tempering treatment to prevent deformed and improve hardness
Roller
45# steel
0.03mm Chromed treatment, make the rollers more smoothly, improve the hardness and prevent abrasion, anti corrosion increase of service life
In a remarkable display of engineering prowess and international collaboration, Cangzhou Zhongtuo Cold Forming Equipment Co., Ltd. has announced the successful installation and commissioning of its 90-degree style FHA, F5, and Drip Edge roll formers at a leading customer facility in New York, USA. This achievement underscores the company’s commitment to delivering cutting-edge technology and exceptional service, further solidifying its reputation as a global leader in cold roll forming equipment.
The 90-degree FHA, F5, and Drip Edge roll formers are designed to produce high-quality, precision-engineered metal components that are essential for various construction applications, including roofing, wall cladding, and floor decking. These machines are renowned for their durability, efficiency, and versatility, capable of producing a wide range of profiles with unparalleled accuracy and speed.
Seamless Commissioning Process
Upon arrival at the New York facility, the commissioning team from Cangzhou Zhongtuo wasted no time in setting up the equipment. Thanks to their extensive experience and expertise, the entire commissioning process was completed swiftly and without any hitches. The machines were meticulously calibrated and tested, ensuring that all functional indicators met or exceeded the customer’s expectations.
The 90-degree FHA, F5, and Drip Edge roll formers are equipped with advanced Siemens control systems, which provide precise operation and real-time monitoring. This state-of-the-art technology ensures optimal performance, consistent product quality, and minimal downtime, making it an ideal choice for manufacturers seeking to enhance their production capabilities.
Customer Satisfaction and Endorsement
American customers were present throughout the commissioning process and were thoroughly impressed by the performance of the roll formers. They praised not only the machines’ high-quality output but also the professionalism and efficiency of the Zhongtuo commissioning team. One customer remarked, “We are extremely satisfied with the 90-degree FHA, F5, and Drip Edge roll formers. The machines have significantly improved our production line, allowing us to meet tight deadlines while maintaining the highest standards of quality.”
The addition of these roll formers to the customer’s production line is expected to streamline operations, reduce material waste, and increase overall productivity. The machines’ ability to produce complex profiles with ease has opened up new possibilities for the customer, enabling them to take on more diverse and challenging projects.
See the video below for details:
As Cangzhou Zhongtuo continues to grow its international footprint, the company remains committed to the principles of “scientific and technological innovation, excellence.” It plans to further enhance its product offerings and explore new markets, contributing to the advancement of the global manufacturing industry.
With the successful installation of the 90-degree FHA, F5, and Drip Edge roll formers in the United States, Cangzhou Zhongtuo has set a new standard for cold roll forming equipment. The company is confident that its innovative solutions will make a lasting impact in more countries and regions, driving the future of manufacturing forward.
As part of our ongoing efforts to meet diverse customer needs, we also offer other popular profile machines, including:
This machine is designed to produce wall angles, which are essential components for the installation of suspended ceiling grid systems within enclosed spaces. The grid system typically consists of multiple main runners and hanger wires that suspend these runners from the room’s overhead structure. The wall angle features a long body that, when viewed in cross-section, forms an angular profile with one side connecting to another extending side.
Along the length of the wall angle, there are three distinct sets of markings:
– The first set of marks appears at consistent one-foot intervals along the body. These markers indicate where the main runners and hanger wires should be attached.
– A second set of marks is positioned at different intervals, usually every sixteen or twenty-four inches, to denote the points where the wall angle should be fastened to the vertical wall studs of the enclosure.
– The third set of markings is used to define the overall dimensions of the grid structure, including its height and length. Each mark in this series actually comprises a pair of indicators placed on both sides of the wall angle’s body. These pairs form opposing, triangular-shaped notches that can be scored to create channels for holding resilient marking elements.
These features ensure that the wall angles produced by the machine are ready for accurate and efficient assembly, contributing to the stability and aesthetics of the suspended ceiling grid system.
Profile Drawingand Application:
Before Installation:
Begin by measuring, cutting, and dry-fitting the bead, ensuring to leave a ½” gap from the floor.
Step 1:
Apply spray adhesive to both the bead and the edge of the drywall.
Step 2:
Position the bead and press it firmly in place, applying pressure to the mud legs.
Step 3:
Secure the bead by stapling every 6”-8” using ½” staples.
Step 4:
Complete the installation by applying drywall compound.
The Technical Specifications Of TheCorner bead Roll Forming Machine:
Corner bead rolling forming machine
1.Formed Material
PPGI
Thickness: 0.4-0.6 mm
2.Decoiler
Hydraulic automatic decoiler
Manual decoiler(will give you as free)
3.Main body
Roller station
12rows(As your requirement)
Diameter of shaft
45mm solid shaft
Material of rollers
45# steel, hard chrome plated on the surface
Machine body frame
Metal steel welded
Drive
Gearbox transmission
Dimension(L*W*H)
5500*800*1200(customize)
Weight
About 3T
4.Cutter
Automatic
cr12mov material, no scratches, no deformation
5.Power
Motor Power
7.5KW
Hydraulic system power
5.5KW
6.Voltage
380V 50Hz 3Phase
As your requirement
7.Control system
Electric Box
Customized(famous brand)
Language
English(Support multiple languages)
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
Shelf P shaped beam forming machine is a beam equipment used to produce shelf series components.
P beams are mostly used in warehouses, supermarkets, and large and small shopping malls for cargo display, display, and product display.
Zhongtuo P beam roll forming machine can produce products of various specifications with one piece of equipment. There are 26 sets of rollers in the forming part.
You only need to replace 6 sets of them, and by adjusting the outer cable mother and other sets of rollers, you can make various types of changes.
A double-group argon arc welding unit is installed for spot welding operations, and a high-speed burr-free cutting saw is used for the shearing part.
In order to ensure the production capacity of the equipment, argon arc welding, cutting saws and discharge racks are all connected by servo tracking.
Shelf Storage P-Beam
The P-beam is a crucial element of any shelf storage system, serving as the primary support structure in the storage racking industry. It consists of two main parts: the central beam and the hanging bracket, which are typically joined through welding. Depending on the cross-sectional design, beams can be categorized into rectangular, P-shaped, J-shaped, or double C-welded profiles, with the latter offering enhanced rigidity and torsional resistance. Connection methods vary, with options for open or integrated styles. The wall thickness of these beams generally ranges from 1.5 to 2.5 millimeters, and welding techniques include centered, flat-top, fully flat-top, flat-bottom, and fully flat-bottom welds. The length of the beam can be customized based on the specific storage requirements and load-bearing needs of the application. Beam dimensions are determined by calculating the maximum load that the beam must support.
These beams,characterized by their distinctive “P”cross section,provide strong structural support and are widely used for their high load bearing capacity and ease of installation.
Pallet Racking Systems:Manufacturing of P beams used in the construction of pallet racking systems.
Industrial Shelving:Production of beams for heavy-duty shelving units.
Construction:Structural components for buildings,including support
beams and frameworks.
Storage Solutions:Beams for warehouse and distribution center storage
Profile Drawing:
Technology Processing Flow- P Profile beam Roll Forming Line:
1) The car can move levelly and vertically,which is convenient for putting the steel coils into the de-coiler.
2) It is driven vertically by hydraulic cylinder with 4 guide pillars
3) Level movement is driven by motor
4) Capacity:10 T
5) Driving motor power: 0.75 kw
6) Function: It is used to lift up and down, move forward and back to make it easy to load the coils on decoiler. Hydraulic controls lifting,motor drives moving. The car is controlled on the auxiliary control panel. Moving speed is 6-7 m/min. When the coils on decoiler, the car will return back to the start position. It can also carry back the unfinished coils from decoiler.
Hydraulic decoiler
1) Max capacity is 12 Tons
2) It adopts the hydraulic oil cylinder to make the decoiler expandable and fit to the inner diameter of coils. It is equipped with the cantilever and brake system.
3) Motor drive the coils running and can do forward and reverse running as well as do the decoiling with tension.
4) The core can ensure the expand range φ450 of the coils inner diameter. It will provide the rubber band to ensure the 550mm diameter.
Max coil width: 1250 mm
Feeding speed: 0-40 m/min (adjustable)
Driving motor power: 3 kw
Hydraulic motor power: 5.5 kw
5) Structure: welding by the steel plates and profiled bar.
Hydraulic Decoiler Features:
The hydraulic decoiler is designed to handle a wide variety of coil materials, including “COVAR” alloys and other pure metals. It works seamlessly in conjunction with a straightener, and for specific requirements, non-motorized versions are also available. Capable of supporting up to 20 tons of material, it can process coils with a maximum width of 1800mm.
Our decoilers are among our best-selling products, driven by frequent customer demand. This has encouraged us to continuously enhance the design, balancing both aesthetics and high-performance functionality. We also offer optional features, such as a material pressing arm, an oil-pressure expansion mechanism, an oil pressure feeding device, and a motor with adjustable speed. These features are available at an additional cost, and we’re happy to provide assistance in selecting the most suitable options for your needs.
The main frame of the decoiler is built from welded steel plates that undergo annealing and polishing processes to ensure added strength and durability. The key components are made from high-strength castings and supported by long-distance bearings, which contribute to the overall stability and reliability of the machine.
To drive the decoiler, a motor with a reducer is used, with belt-driven mechanics ensuring robust performance and minimal risk of malfunction. The support tile is designed with a four-blade configuration, with a curvature that perfectly matches the inner diameter of the material. This design provides a smooth, wear-resistant surface that prevents any damage to the material during operation.
For electrical components, we use well-known, trusted brands such as AC contactors, intermediate relays, and time relays to ensure reliable and long-term operation. The spindle is reinforced with a 4-seamless tube, treated through tempering to prevent deformation under heavy loads over extended periods.
Additionally, the decoiler features a user-friendly electrical control box for straightforward operation. With its high load capacity and effortless material feeding, the decoiler provides stable performance. The automatic induction frame controls the opening and stopping of the decoiler, eliminating the need for manual inspection and enhancing the overall automation of the machine.
Work Flow:
Fix coil to the decoiler —- fix coil sheet to lifting dolly —- lifting dolly moves to decoiler —— lifting dolly lifts to the same center with decoiler —- lifting dolly moves more closely to arms of decoiler—— expanse (coil moves to the decoiler) —- lifting dolly returns —- axis of decoiler rotate (coil sheet comes out).
The Technical Specifications Of Hydraulic Decoiler:
Full Automatic Hydraulic Decoiler
Raw material
PPGI,GI,AI,SS
Thickness: 30-13 Gauge(0.3-2.0mm )
Main Body
Coil Width:900-1250mm Customized As Request
Capacity:5 tons
Hydraulic Power:4kw
Motor Power:5.5kw
Press Arm
To Keep The Coil From Loosing
Braking System
Pneumatic
Voltage
380v 50hz 3phase(Provide Customized)
Forming Speed
0-40m/Min,Match With The Main roll forming Machine
Electrical Parts
Siemens
Expanding Device
Four Arms Expanding Device With Sliding Block Can Provide More Powerful Force To Fixing The Coil, The Synchronous Action Can Avoid
The Deformation Of The Coil. The Block Installed On The The Arms Can Suit The Coils With Bigger Inner Diameter.
Ridge cap roll forming machine | cap ridge roll forming machine | capping roll forming machine | roof ridge cap roll forming machine | hat cap roll forming machine | top hat cap machine
Ridge cap roll forming machine popular sell in many countries, we make cap ridge machine as customer’ drawing. Material common is PPGI material, material thickness common between 0.3-0.8mm.
Details Of Roof Ridge Cap Roll Forming Machine
Ridge cap forming machines are tailored to manufacture ridge caps that are compatible with steel roofing sheets. Certain models produce standard ridge caps featuring flat edges, which necessitate trimming to align with trapezoidal roofing sheets at the time of installation. In contrast, specialized ridge caps come pre-cut to perfectly match trapezoidal sheets, thus removing the need for on-site adjustments. This innovative design not only enhances installation efficiency but also guarantees a flawless waterproof seal with the roofing panels.
Among the widely used ridge cap roll forming machines are the “stop-and-cut” models, known for their operational speed of around 12 to 15 meters per minute, and the hydraulic fly-cutting variants capable of achieving speeds up to about 20 meters per minute. A typical setup of a ZTRFM ridge cap forming machine comprises a 5-ton manual uncoiler, a forming section equipped with post-cut functionality, a PLC control system, a hydraulic power pack, and a delivery table. Advanced control systems from brands like Mitsubishi or Siemens improve user experience by allowing operators to easily input length and quantity requirements, after which the machine handles the rest automatically.
Moreover, these forming machines are designed for minimal maintenance, needing only regular lubrication of the cutting mechanism to maintain optimal performance day-to-day.
Profile drawing:
Working flow:
The Application of The Ridge Cap:
The Technical Specifications Of The Ridge Cap Machine Machine:
The machine is designed to accommodate web sizes ranging from 3″ to 6″ (75-160mm), categorized into four sections: 3″-3 5/8″, 3 5/8″-4″, 4″-5.5″, and 5.5″-6″. Each section is equipped with corresponding chamfer-cut and notch-cut tooling, allowing for quick and seamless punch tool exchanges to produce various steel profile sizes. It supports profile widths of 3″, 3.5″, 3.625″, 4″, 5.5″, and 6″, with flange options of 1 1/4″, 1 5/8″, and 2″. The machine handles galvanized and H.R. steel in thicknesses from 22 to 16 gauge, with a maximum yield strength of 80 ksi at 1.6 mm (16 gauge) thickness.
Advantages of the Stud and Track Roll Forming Machine
Fully Automatic Size Adjustment: The PLC system allows for fully automated adjustments of the roller distance, making size changes quick and efficient.
Durable and Long-Lasting: The machine is equipped with an oil-drop system that cools the rollers during operation, extending their lifespan.
Fast Production Speed: With gearbox transmission and dual-motor main transmission systems, the machine can operate at speeds ranging from 25 to 45 meters per minute.
Customizable Profiles: The machine can easily switch between different profiles by adjusting the spacers or using a cassette-type change system, saving both time and costs.
High-Quality Shearing: The servo motor ensures clean, precise cuts with no burrs, improving the overall quality of the final product.
Energy-Efficient Non-Stop Operation: The energy tank system allows for continuous punching and shearing, making the production process smoother and more energy-efficient.
Details Information of Profile drawing:
Metal profile stud rolling forming machine is designed to make the metal profiles in batch fully automatically. Metal profiles are precision-engineered, high-quality steel sections that are used to form the metal substructure of the Drywall or ceiling Systems. All metal sections produced from high-grade hot dip galvanized steel coils with the cold rolled forming process by the rolling forming machine. Here we will take some random drawing to show you how the metal profile rolling forming machine is designed.
Machine Work Flow :
Application:
The Technical Specifications Of TheStud And Track Roll Forming Machine:
TheStud And Track Roll Forming Machine
1.Formed Material
Galvanized steel, Aluzinc
Thickness:0.2-0.8mm
2.Decoiler
Hydraulic automatic decoiler
Hydraulic expansion, can save labor, easy and fast operation.
3.Main body
Roller station
14 rows(As your requirement)
Diameter of shaft
60 mm solid shaft
Material of rollers
Cr12, with heat treatment HRC 58-60
Machine body frame
Iron cast molding frame
Drive
By gearbox, as per customer’s requirement
Dimension(L*W*H)
5500*800*1200(customize)
Production line speed
0-40m/min
4.Cutter
Automatic
Flying cutting. When the machine cutting it will not stop,GB-Cr12
5.Power
Motor Power
11KW
Hydraulic system power
7.5KW
6.Voltage
380V 50Hz 3Phase
As your requirement
7.Control system
Electric Box
Customized(famous brand)
Language
English(Support multiple languages)
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
18.Forming Speed
0-40m/min
Speed is adjustable according to customer’s request
Cangzhou Zhongtuo Cold Forming Equipment Co., Ltd. is thrilled to announce the successful commissioning and seamless installation of our USA F5 Roofing Edging and Trim Profile Rolling Forming Machine at a customer facility in the United States. This marks another milestone in our journey of delivering high-quality, innovative roll-forming solutions to clients worldwide.
Photo of Canadian customers and our engineers:
Smooth and Efficient Installation Process
Upon reaching the customer’s facility, our skilled team promptly initiated the commissioning process. Leveraging their vast technical knowledge and meticulous preparation, they completed the setup swiftly and effectively. The machine ran flawlessly during testing, with all performance metrics surpassing expectations.
The Canadian client observed every step of the process, from installation through final testing, and expressed their utmost satisfaction with our team’s professionalism and efficiency. They praised the equipment’s outstanding functionality, cutting-edge technology, and superior output quality.
See the video below for details:
Advanced Cutting Technology and Tailored Solutions
To meet the high-speed production demands of our American clients, our drip edge roll-forming machine incorporates a specially engineered cutting device designed for optimal labor efficiency. Additionally, we have introduced a state-of-the-art stacking and packaging system that streamlines operations and maximizes productivity, ensuring seamless workflow integration.
This success underscores Zhongtuo’s dedication to delivering cutting-edge, high-performance roll-forming solutions, further solidifying our position as a global leader in the manufacturing sector. To cater to the diverse needs of our customers, we also provide a range of popular profile machines, including:
-A5 Drip Edge Roll Forming Machine
– C3 Drip Edge Profile Forming Machine
– V Valley Profile Rolling Machine
For a broader selection of options or customized solutions, reach out to us to explore our comprehensive lineup of equipment, all designed to enhance precision and efficiency in roofing and edge production.
We are eager to continue expanding our global reach and are confident that Zhongtuo’s innovative machines will significantly benefit clients worldwide. Contact us today for more information about our advanced roll-forming solutions!
Oval Pipe Rolling Forming Machine-Interlocked type machine working video with necking, overlapping whole process :
Description: Oval pipe rolling forming machine is designed to make the oval pipe by rolling forming principle
Oval pipe rolling forming machine parameters:
1.Roller station : 20 stations
2.Shaft material : 45#steel Outer diameter:70mm
3.Roller material : GCr15 quenching at 58 to 60 degree
4.Transport : Chain
5.Forming Speed : 0-25m/min
6.Motor : 7.5kw
7.Machine : 8.5mx0.8mx1.45m
8.Machine frame : 350 H beam
9.Frame thickness : 20mm,middle plate frame
10.Voltage:380v,50Hz,3 phase or customize
Overview of the Oval Pipe Roll Forming Machine
The oval pipe roll forming machine is specifically engineered to continuously produce oval-shaped steel pipes with precise cutting lengths. Pipes made from galvanized steel using this machine are widely used as electric conduits.
Electric wiring ducts or conduits are available in various materials, including metal, plastic, fiber, or fired clay, and are typically manufactured in round or oval shapes. Among the available production methods, roll forming stands out as the most efficient and reliable solution for creating oval pipes or conduits.
This machine, designed for manufacturing oval-shaped electric conduits or wiring ducts, is composed of several key components:
a 3-ton manual decoiler,
a feeding system,
a cooling unit,
a roll forming mechanism,
a transmission setup,
a cutting system,
a control system,
a run-out support rack.
1)Use Servo motor shearing:
Flying and tracking cutting saw,the cutting saw will adjust
the cutting speed and location according to the main machine speed.By this method,the machine working speed will be same as the main machine accordingly.The cutting plate we take the best material for cutting it in high speed and beautiful cutting scare.
2)The material of blade:Cr12Mov,Hardening HRC 58-62C
3)Length Tolerance:3m+1.5mm
4)Flying cutting saw,can make sure the perfect shape after shearing.
5)Note:this type shearing syste could support three sizes of pipes.
The machine features an independent forming stand structure, with each stand coated in electro-chrome for durability. A tracking fly-saw cutter is integrated to ensure continuous production without stopping during the cutting process. The PLC control system facilitates fully automated and uninterrupted operation; users simply input the required cutting lengths and quantities, and the machine handles the rest.
This machine processes raw materials such as galvanized steel or pre-painted steel with a thickness of 0.3 to 0.6 mm. For added flexibility, manual operation options are included, allowing operators to adjust settings easily when processing materials of varying thicknesses.
What is oval pipe used for?
An oval duct is an oval-shaped tube used as a passageway for air conditioning, heat, and other HVAC services.
What is difference between tube and pipe?
Tubes are used in applications such as medical devices that require a precise outside diameter. The outside diameter is important since it will indicate how much it can hold as a stability factor. Pipes are used for transporting gasses or liquids making it important to know the capacity.
Machine Flow Chart Layout:
Profile Drawing:
Oval Pipe Rolling Forming Machine
How to test the quality of oval tube size?
RFQ About the interlock oval tube rolling forming machine:
Question: Can one machine produce multiple sizes of oval tubes?
Answer: Using a single set of molds, it is not feasible to produce multiple sizes. However, we offer a fast-change design that reduces costs by utilizing shared components like the decoiler, PLC shearing system, motor, and others. This fast-change system allows all rollers and shafts to be mounted on a base frame, making it easy to swap the frame for a different size. Depending on customer needs, the fast-change design can be an economical option or a high-quality solution. We can customize the machine entirely according to specific requirements.
Question: What is interlock, and how does it differ from welding?
Answer: Interlocking is a method of closing seams by bending and folding, suitable for thin sheets with a thickness of up to 1.2 mm. For sheets thicker than 1.2 mm, welding becomes the only viable option for seam closure. Welding methods include TIG welding, laser welding, and HF welding.
Question: How are tubes connected to each other?
Answer: Our machine includes a necking feature that reduces one tube’s size and adds ribs, allowing it to fit tightly into another tube. This design ensures a secure connection between tubes.