Are you looking to boost your roofing sheet machine production capacity? If yes, then you’ve come to the right place. In this post, we’ll guide you through the step-by-step process of calculating your machine’s production capacity using a formula. By the end of this article, you’ll be able to optimize your machine’s performance and improve your productivity.

Use this formula: tons/width(m)/thickness(mm)/0.00785=meters

Example: For example, your machine working speed is 15mpm,your coil width and thickness are 1.25m and 0.5mm. Then let’s see how many meters one ton is.

1/1.25/0.5/0.00785=203m
So 1 ton is about 203m.

Step 1: Determine Your Working Speed

The first step to calculating your machine’s production capacity is knowing its working speed. This speed is measured in meters per minute (mpm) and determines how much material your machine can produce in a given time frame. Once you know your machine’s working speed, you can move on to the next step.

Step 2: Measure Your Material Width and Thickness

The next step is to measure your roofing sheet material’s width and thickness. These two factors are crucial in determining your machine’s production capacity. Ensure that you measure your material accurately to get precise results.

Step 3: Calculate the Meters Per Ton

To calculate the meters per ton, you need to use the formula mentioned above. Divide one ton by the product of the material width, thickness, and 0.00785. This formula gives you the number of meters that one ton of your roofing sheet material can produce.

Step 4: Determine Your Hourly Production Capacity

Once you have calculated the meters per ton, you can determine your machine’s hourly production capacity. Multiply your machine’s working speed by 60 minutes and divide the product by the meters per ton. For example, if your machine’s working speed is 15mpm and one ton of your material produces 203 meters, then your hourly production capacity would be approximately 4.43 tons, which is about one coil roll.

In conclusion, calculating your roofing sheet machine’s production capacity using this formula is a simple process that can help you optimize your machine’s performance and improve your productivity. By following the steps outlined in this post, you’ll be able to determine your machine’s hourly production capacity and take steps to maximize it. So go ahead and try it out, and let us know how it works for you!

Las láminas para techos TR4 y TR5 son perfiles de techos metálicos populares utilizados en diversos proyectos de construcción. Se fabrican mediante máquinas perfiladoras que dan forma a las bobinas de metal en los perfiles deseados. Estas láminas para techos son conocidas por su durabilidad, resistencia a la intemperie y rentabilidad, lo que las hace adecuadas para diversas aplicaciones.

El perfil TR4 presenta una forma trapezoidal con nervaduras espaciadas uniformemente, mientras que el perfil TR5 tiene una forma trapezoidal similar con un espaciado y dimensiones de nervaduras ligeramente diferentes. Ambos perfiles ofrecen una excelente resistencia y rigidez, proporcionando una sólida solución para techos. Se pueden fabricar con diversos materiales, como acero, aluminio o acero galvanizado, y se pueden recubrir con varios acabados para mejorar su resistencia a la intemperie y su atractivo estético.

En el mercado peruano, las láminas para techos TR4 y TR5 se utilizan ampliamente en proyectos de construcción residencial, comercial e industrial debido a su versátil diseño y características de rendimiento. Se han convertido en una opción popular para constructores y contratistas que buscan una solución de techado confiable y eficiente.

La importancia de las láminas para techos en la construcción La importancia de las láminas para techos en la construcción no puede subestimarse, ya que cumplen varias funciones críticas en el diseño y rendimiento general de un edificio. Algunos aspectos clave que destacan la importancia de las láminas para techos en la construcción incluyen:

Protección: Las láminas para techos brindan la primera línea de defensa contra los elementos, como la lluvia, la nieve, el viento y la luz solar. Protegen el interior del edificio y sus componentes estructurales del daño causado por la humedad, las fluctuaciones de temperatura y otros factores ambientales.

Integridad estructural: Las láminas para techos contribuyen a la integridad estructural general de un edificio. Transfieren la carga del techo a las paredes y cimientos de soporte, asegurando que la estructura permanezca estable y segura.

Aislamiento: Las láminas para techos, especialmente aquellas con propiedades de aislamiento o diseñadas para la eficiencia energética, ayudan a mantener un ambiente interior cómodo al reducir la transferencia de calor entre el interior y el exterior del edificio. Esto resulta en un menor consumo de energía para calefacción y refrigeración, lo que lleva a facturas de servicios públicos más bajas y una menor huella de carbono.

Estética: Las láminas para techos contribuyen al atractivo visual de un edificio, ofreciendo diversos estilos, colores y acabados que pueden complementar el diseño arquitectónico. Un material de techo bien elegido puede mejorar la apariencia general de la estructura y aumentar su atractivo estético.

Durabilidad y bajo mantenimiento: Las láminas para techos de alta calidad están diseñadas para durar mucho tiempo y requieren un mantenimiento mínimo. Resisten daños por factños relacionados con el clima, plagas y corrosión, lo que garantiza que el techo siga siendo funcional y visualmente atractivo durante un período prolongado.

Rentabilidad: Las láminas para techos, especialmente las de metal, suelen ser más rentables que otros materiales para techos. Son livianas, fáciles de instalar y tienen costos de mantenimiento a largo plazo más bajos, lo que las convierte en una opción atractiva para constructores y propietarios de viviendas.

En resumen, las láminas para techos desempeñan un papel vital en los proyectos de construcción, proporcionando protección esencial, soporte estructural, aislamiento y valor estético. Contribuyen a la durabilidad, eficiencia y atractivo visual general de un edificio, lo que las convierte en un componente indispensable de la construcción moderna.

Las ventajas de las láminas para techos TR4 y TR5 para el mercado peruano

Las láminas para techos TR4 y TR5 ofrecen varias ventajas que las hacen adecuadas para el mercado peruano, caracterizado por climas diversos y una industria de la construcción en crecimiento. Algunas de estas ventajas incluyen:

Durabilidad y resistencia: Las láminas para techos TR4 y TR5 son conocidas por su excelente resistencia y durabilidad. Pueden soportar condiciones climáticas adversas, como fuertes lluvias, vientos intensos y luz solar intensa, lo que las hace adecuadas para diversas regiones de Perú.

Resistencia a la intemperie: Estas láminas para techos están fabricadas con materiales como acero, aluminio o acero galvanizado, que son altamente resistentes a la corrosión y otros daños relacionados con el clima. Con recubrimientos y acabados adecuados, las láminas para techos TR4 y TR5 pueden ofrecer una mayor protección contra los elementos, garantizando una solución duradera y de bajo mantenimiento.

Versatilidad: Las láminas para techos TR4 y TR5 son versátiles y se pueden utilizar en una amplia variedad de aplicaciones, desde edificios residenciales y comerciales hasta estructuras industriales e instalaciones agrícolas. Su adaptabilidad las convierte en una opción atractiva para diversos proyectos de construcción en el mercado peruano.

Flexibilidad de diseño: Estas láminas para techos están disponibles en diferentes materiales, colores y acabados, lo que permite a constructores y arquitectos crear techos visualmente atractivos que complementen el diseño general del edificio. Esta flexibilidad de diseño hace que las láminas para techos TR4 y TR5 sean adecuadas tanto para estilos arquitectónicos tradicionales como modernos en Perú.

Rentabilidad: Las láminas para techos TR4 y TR5 ofrecen una solución rentable, ya que son relativamente económicas de fabricar e instalar en comparación con otros materiales para techos. Su durabilidad y bajos requisitos de mantenimiento contribuyen a su rentabilidad a largo plazo.

Sostenibilidad: Las láminas para techos metálicas, como los perfiles TR4 y TR5, son respetuosas con el medio ambiente, ya que se pueden fabricar con materiales reciclados y son completamente reciclables al final de su vida útil. Además, sus propiedades energéticamente eficientes pueden contribuir a reducir el consumo de energía para calefacción y refrigeración en los edificios, lo que las convierte en una opción sostenible para el mercado peruano.

En general, las láminas para techos TR4 y TR5 ofrecen varias ventajas que las hacen adecuadas para el mercado peruano, incluida su durabilidad, resistencia a la intemperie, versatilidad, flexibilidad de diseño, rentabilidad y sostenibilidad. Estas características las convierten en una opción atractiva para diversos proyectos de construcción en el país.

En conclusión, las láminas para techos TR4 y TR5 se han vuelto opciones populares en el mercado peruano debido a sus numerosos beneficios, como la durabilidad, resistencia a la intemperie, versatilidad, flexibilidad de diseño, rentabilidad y sostenibilidad. Estos perfiles de techos atienden las diversas necesidades de varios proyectos de construcción, incluidas las aplicaciones residenciales, comerciales e industriales. La creciente industria de la construcción en Perú y la demanda de soluciones de techado confiables, eficientes y estéticamente atractivas hacen que las láminas para techos TR4 y TR5 sean una parte indispensable del paisaje de construcción del país. Como resultado, comprender las características y ventajas de estas láminas para techos es crucial para constructores, contratistas y propietarios de propiedades que buscan soluciones de techado de alta calidad y duraderas.

Floor deck systems are commonly used in the construction industry to create floors for buildings. They serve as a base for concrete slab construction, providing structural support and a platform for workers to carry out their tasks. Among the different types of floor deck systems available, closed and open floor decks are two of the most popular choices. In this article, we will take a closer look at these two systems, and explore their differences.

Open Floor Deck System

An open floor deck system is also known as a “profiled” deck. It is designed with a ribbed profile on the surface, which creates a series of channels between the ribs. These channels provide a path for concrete to flow and fill up the spaces between the ribs during the concrete pour. The channels also help to reduce the weight of the deck, making it a popular choice for multi-story buildings.

Open floor deck systems are relatively easy to install and require less structural steel than closed floor decks. They are also suitable for use in buildings with low load requirements. However, open floor decks have some drawbacks. They are less fire-resistant than closed floor decks and have a higher risk of corrosion due to the exposed steel.

Closed Floor Deck System

A closed floor deck system, on the other hand, is designed with a flat surface on the top and bottom. It does not have any channels or openings, and the concrete is poured directly onto the surface of the deck. This makes it more fire-resistant than open floor decks and reduces the risk of corrosion since the steel is not exposed.

Closed floor decks are generally more expensive to install than open floor decks, as they require more structural steel. However, they are more suitable for buildings with high load requirements, as they offer better structural support. Closed floor decks are also easier to maintain, as they require less upkeep and have a longer lifespan.

Key Differences between Closed and Open Floor Deck Systems

1.Structural Support: Closed floor deck systems offer better structural support than open floor deck systems. They are designed to bear heavier loads and are more suitable for use in multi-story buildings.

2.Fire Resistance: Closed floor deck systems are more fire-resistant than open floor deck systems. This is because the flat surface of the closed deck does not provide channels for fire to spread, whereas the channels in open floor decks can provide a path for fire to spread.

3.Corrosion Resistance: Closed floor deck systems are less prone to corrosion than open floor deck systems. This is because the steel in closed decks is not exposed to the elements, whereas the steel in open decks is exposed, making it more vulnerable to corrosion.

4.Cost: Closed floor deck systems are generally more expensive to install than open floor deck systems, as they require more structural steel. However, closed floor decks offer better structural support and have a longer lifespan, which can offset the initial cost.

Conclusion

Choosing the right floor deck system is an important decision that can have a significant impact on the safety, durability, and cost-effectiveness of a building. Closed and open floor deck systems are two of the most popular choices available, and each system has its own advantages and disadvantages. By understanding the differences between these two systems, builders can make an informed decision that meets the specific needs of their project.

Steel floor decking is a type of construction material widely used in modern construction projects. It provides a lightweight and durable solution for creating floors and roofs, and it has many advantages over traditional concrete or timber structures. One type of steel floor decking is called “closed floor decking,” which has a flat bottom and no openings, making it suitable for a wide range of applications.

Closed floor decking is commonly used in commercial and industrial buildings, such as warehouses, factories, and retail stores. It is also used in residential buildings, such as apartment complexes and condominiums. The closed design of the decking makes it easy to install and connect to steel beams, and it provides a smooth and even surface for the concrete to be poured on top.

examples of closed floor deck profile:

When the closed floor deck is laid out, it only needs to be arranged in order according to the span, and when it is connected with the steel beam, it has enough contact area due to the flat bottom of the plate. Therefore, the installation process is fast and straightforward, which can help reduce construction time and labor costs.

Closed floor decking also has other advantages over traditional concrete or timber structures. For example, it is lightweight, which makes it easier to transport and install. It is also durable and can withstand a wide range of environmental conditions, such as extreme temperatures, moisture, and fire.

In addition, closed floor decking can be customized to meet specific design requirements. For example, it can be made in various sizes, thicknesses, and profiles to accommodate different building designs and applications. This flexibility makes it an ideal choice for architects and builders who want to create unique and innovative structures.

Another advantage of closed floor decking is its cost-effectiveness. Compared to other construction materials, such as concrete or timber, it is relatively inexpensive, which can help reduce overall construction costs. Additionally, it can be used to replace traditional reinforcement steel bars, which can further reduce material and labor costs.

To maximize the benefits of closed floor decking, it is important to choose the right type of decking for the project. There are different grades and thicknesses of steel decking available, each with its unique characteristics and properties. Factors to consider when selecting the right type of decking include the span of the steel beams, the load capacity of the decking, and the environmental conditions of the site.

When installing closed floor decking, it is also essential to follow the manufacturer’s guidelines and industry standards. For example, the decking should be properly supported and braced during installation to ensure it can withstand the weight of the concrete and any other loads. It is also important to seal the ends of the decking to prevent concrete from leaking through and compromising the structural integrity of the decking.

In terms of fire resistance, closed floor decking has a high fire rating, which means it can withstand high temperatures for an extended period without losing its structural integrity. This makes it a safer choice than other materials that may be more susceptible to fire damage. However, it is still important to follow fire safety regulations and install appropriate fire protection measures, such as sprinkler systems and fire-retardant coatings, to ensure the safety of the building and its occupants.

In conclusion, closed floor decking is an excellent choice for modern construction projects. Its lightweight, durable, and customizable properties make it a versatile and cost-effective solution for creating floors and roofs in a wide range of building applications. By following the manufacturer’s guidelines and industry standards, and by implementing appropriate fire protection measures, closed floor decking can provide a safe, efficient, and reliable construction solution for any project.

Are you in the market for a roofing sheet machine? If so, there are several things you should consider before making a purchase. With so many options available, it can be overwhelming to choose the right machine for your needs. In this ultimate guide, we’ll cover everything you need to know to make an informed decision when buying a roofing sheet machine from China.

1.Types of Roofing Sheet Machines

The first thing to consider is the type of roofing sheet machine you need. There are several types available, including corrugated roofing sheet machines, glazed tile roofing sheet machines, standing seam roofing sheet machines, and more. You should determine which type of machine will meet your production needs.

2.Production Capacity

Next, you need to know the maximum output of the machine to ensure that it can meet your production requirements. Make sure you choose a machine that can produce enough roofing sheets to meet your demand. Normally machine working speed is 0-15mpm. And if you need high speed machine, like 20mpm, 30mpm, it can be customized too, but the faster, the more expensive the machine will be.

3.Materials Compatibility

You should also consider the materials the roofing sheet machine can work with. Make sure the machine is compatible with the materials you plan to use for your roofing sheets, such as metal, aluminum, or steel. Most commonly used material is GI and PPGI , with thickness of 0.3-0.8mm. The smaller the thickness range, the better roll forming effect.

4.Power Consumption

It’s essential to understand the power requirements of the machine to ensure that it can be operated efficiently and cost-effectively. Make sure you choose a machine with a power consumption that fits your facility’s capabilities.

5.Dimensions and Weight

Knowing the size and weight of the machine is also important. Make sure the machine can be transported and installed in your production facility.

6.Lead Time

Make sure you have a clear understanding of the production and delivery timeline to plan for the installation and operation of the machine.

7.Quality

When it comes to buying a roofing sheet machine from China, quality should be a top priority. Look for manufacturers with a good reputation and a history of producing high-quality machines. Reading reviews from previous customers can also give you an idea of the quality of the machines they produce. Investing in a high-quality machine may cost more upfront, but it can save you money in the long run by reducing maintenance and repair costs.

8.Price

Price is an important factor to consider when buying a roofing sheet machine from China. However, it’s essential to balance price with quality. Comparing prices from different manufacturers can help you get the best deal, but don’t sacrifice quality for a lower price. Keep in mind that the cheapest option may not always be the best quality.

9.Shipping

Shipping is another important consideration when buying a roofing sheet machine from China. Make sure you have a clear understanding of the shipping options available to you, including the associated costs and delivery times. For the machines, it is usually shipped by sea, and with full containers. One set of normal speed trapezoidal tile machine or a corrugated tile roofing sheet machine can be put in one 20GP container, one double layer roofing sheet machine or two single layers roofing sheet machines can be put in one 40GP containers. 40GP and 40HQ container’s fee are usually same, but 40HQ container has bigger space, so 40HQ container is more used than 40GP containers when they are needed.

10.Payment

there are several payment terms available in international trade. Here are some common ones:

Advance Payment: This is when the buyer pays the full amount upfront before the goods are shipped.

Letter of Credit (L/C): This is a document issued by the buyer’s bank that guarantees payment to the seller once the goods are delivered.

Documentary Collection: This is when the buyer’s bank acts as an intermediary to facilitate payment. The seller ships the goods and sends the shipping documents to the buyer’s bank, which then forwards them to the buyer in exchange for payment.

Open Account: This is when the seller ships the goods and extends credit to the buyer. Payment is due at a later date, usually 30, 60, or 90 days after shipment.

Cash on Delivery (COD): This is when payment is made at the time of delivery.

And now 2 most commonly used in roofing sheet machines are TT advance payment and balance before shipment. Or Letter of Credit.

11.Support

Technical support and training are crucial when it comes to operating a roofing sheet machine effectively. Look for a manufacturer that offers adequate customer support, including technical assistance and training. This can help you avoid downtime and reduce the risk of machine failure.

12.Warranty

Understanding the warranty terms provided by the manufacturer is also essential. Make sure you know what is covered under the warranty and for how long. This will help you protect your investment in case of any defects or issues with the roofing sheet machine. Some manufacturers may offer extended warranties for an additional fee, so consider this option if it makes sense for your production needs.

In conclusion, buying a roofing sheet machine from China can be a significant investment. By considering these factors, you can make an informed decision that meets your production needs and protects your investment.