Cangzhou Zhongtuo Roll Forming Machine Company recently had the honor of welcoming a delegation of American customers to their headquarters. This visit was centered around testing various roll forming machines, including the standing seam machine, L purlin machine, and R panel machine. The event highlighted Cangzhou Zhongtuo’s commitment to transparency, quality, and customer satisfaction.
Manufacturing Plant:
The delegation toured the state-of-the-art manufacturing facilities, observing the advanced machinery and production processes.
The visitors were impressed by the precision and efficiency of the manufacturing plant, noting the rigorous quality control measures in place.
Research and Development Center:
A visit to the R&D center provided insights into the innovative projects and technological advancements being pursued by the company.
The American customers were particularly interested in the latest developments in roll forming technology and how these innovations could benefit their own operations.
Showroom:
The visitors were guided through the showroom, where a wide range of roll forming machines were on display.
Live demonstrations of various machines, including the standing seam machine, L purlin machine, and R panel machine, showcased their functionality and capabilities.
Machine Testing
Standing Seam Machine:
The delegation observed a live test of the standing seam machine, witnessing its precision in forming standing seam profiles.
The machine’s efficiency, accuracy, and ease of operation were highlighted, with the visitors expressing their satisfaction with its performance.
L Purlin Machine:
The L purlin machine was also put to the test, demonstrating its ability to produce high-quality L-shaped purlins.
The visitors appreciated the machine’s versatility and the consistency of the output, noting its potential for their construction projects.
R Panel Machine:
The R panel machine was another focal point of the visit. The delegation observed its capability to produce durable and uniform R panels.
The machine’s robustness and user-friendly interface were praised, further solidifying the visitors’ confidence in Cangzhou Zhongtuo’s products.
Technical Discussions and Q&A
Product Specifications:
Detailed technical discussions were held to address the specific needs and requirements of the American customers.
The company’s technical experts provided comprehensive explanations and answered all questions, ensuring a thorough understanding of the machines’ capabilities.
Customization Options:
The visitors expressed interest in customized solutions, and the team discussed various options to tailor the machines to meet specific project demands.
The flexibility and adaptability of Cangzhou Zhongtuo’s machines were emphasized during these discussions.
Quality Assurance:
The quality assurance processes were elaborated upon, including the stringent testing and inspection procedures each machine undergoes before delivery.
The visitors were reassured by the company’s commitment to maintaining the highest standards of quality and reliability.
Business Discussions
Market Expansion:
Business discussions focused on expanding the presence of Cangzhou Zhongtuo machines in the American market.
Strategies for effective collaboration and partnership were explored, with both parties expressing enthusiasm for future cooperation.
We ZTRFM also produce below machines, which are very popular on American market: such as standing seam roof systems, concealed fastener roof and wall systems, and exposed fastener roof and wall panel systems to accommodate every project.
The visitors were particularly impressed by the precision and efficiency of the machines, as well as the advanced technology like PLC control systems.
Technical Discussions and Q&A Sessions
In-Depth Technical Discussions:
Detailed technical discussions were held to address the specific requirements and preferences of the Russian customers. Zhongtuo’s technical team provided insights into the customization options available to meet unique project needs.
Topics such as machine maintenance, operational efficiency, and potential upgrades were thoroughly discussed, ensuring the visitors had a clear understanding of the machine’s capabilities and benefits.
Q&A Sessions:
Open Q&A sessions allowed the Russian customers to ask detailed questions about the machines and their applications. Zhongtuo’s experts were on hand to provide comprehensive answers, enhancing the visitors’ understanding and confidence in the products.
Customer Feedback and Future Collaboration
Positive Feedback:
The Russian delegation expressed their satisfaction with the visit, praising the quality of the machines, the professionalism of the staff, and the transparency of the manufacturing processes.
They highlighted the robustness and reliability of the machines, which are crucial for their projects in Russia’s challenging climatic conditions.
Future Collaboration:
The visit concluded with discussions on potential collaborations and business partnerships. Both parties explored ways to strengthen their relationship and work together on future projects.
The delegation showed keen interest in placing orders and exploring long-term cooperation opportunities, signifying a successful outcome of the visit.
Gypsum Drywall accessories like Stud, Runner, C-Channel, Wall Angle, Furring Channel (Omega). Stud, Runner, C-Channel, Wall Angle, Furring Channel (Omega) are available in 0.35 mm – 0.90 mm and upon request other thickness will be provided in Galvanized Steel Sheet and Zinc coating upon client’s request from Z60 – Z275 g/m2 Congratulations for ZTRFM, Gypsum Drywall Ceiling System Furring Channel Primary Channel Angle Machines start to run in our Saudi Arabic client’s workshop now, the machines start to make money for our Saudi customers, please check the machine working video and our Saudi Arabic customer feedback about our machine quality and service
We’re excited to announce that Cangzhou Zhongtuo Roll Forming Machinery Co., Ltd will be showcasing our state-of-the-art roll forming machinery at the China Import and Export Fair. Our innovative solutions, including the roofing roll forming machine and the C/Z Purlin automatic changing sizes roll forming machine, are tailored to enhance your production efficiency.
Booth Number: 20.1H01-02
Date: April 15th-19th, 2024
Don’t miss the chance to see our machines in action and discuss how we can support your business needs. Our team of experts will be on hand to provide live demonstrations and answer any questions you may have.
The China Import and Export Fair is a hub for global commerce and an excellent opportunity for networking, discovering new technologies, and forging business relationships. Mark your calendars and make sure to stop by our booth!
In the dynamic world of industrial manufacturing, the metal deck roll forming machine stands out as a cornerstone technology. At its core, this machine is an engineering marvel that transforms long strips of metal into the corrugated decks used in floors and roofs of buildings. For those new to the industry, understanding this machine is key to grasping how contemporary construction comes to life. It’s not just about bending metal; it’s about precision, efficiency, and the creation of materials that form the backbone of countless structures. As you embark on your journey in this field, knowing the role and workings of this machine will be an invaluable part of your toolkit. Let’s dive into the world of metal deck roll forming machines and explore how they shape the industry.
What is a Metal Deck Roll Forming Machine?
A Metal Deck Roll Forming Machine is a specialized piece of equipment used in the construction industry. Its primary function is to take metal coils and shape them into corrugated metal decking. This decking is widely used for floors and roofs in commercial and industrial buildings. The machine operates by progressively bending the metal through a series of rolls, each performing a part of the bending process until the final shape is achieved.
The key components of this machine include:
Uncoiler: Unwinds the metal coil preparing it for processing., it can be manual decoiler or hydraulic decoiler
Main roll forming machine: Precision-engineered to incrementally form the metal into the desired profile.
Main roll forming machine
Roll forming machine
Feeding device
the platform width is adjustable by hand wheel, have the bearing inside to protect the edge of the steel sheet.
Rolling shaft
Shaft Material: 45# steel, surface hard chromium plating.
Shaft diameter: 90 mm
Tampering treatment, prevent deformed and improve the hardness
Roller
Roller material: Cr15+45#
Chromed treatment (Cr thickness:0.05 mm), anti-corrosion,Increase hardness, ensure the precision and good abrasion performance
Rolling station
28 stations
Includes one set embossing rolling station
Work speed
0-15 m/min
Machine structure
Middle plate welded structure
Steel plate thickness: 20mm
machine basic frame
350# H steel welded with diagonal bracing inside
The diagonal bracing can ensure the full set basic frame in the same horizontal level to prevent the sheet shift left or right. Meanwhile it can make sure the machine in a high stability when working.
Bearing
Chinese famous brand Harbin
Work power
15 kw *2
Brand: China famous brand
We adopt two motors driving on the transmission system because of the long rolling stations, it can balance the driving power and ensure all the rolling stations are in the same linear speed, to give the power more evenly to the machine
Roller spacer treatment
Anti rusty treatment
Pull rod
Anti rusty treatment
Transmission
Chain size: 1.5 inches
Double chains driving
3Cut-off Press: Cuts the formed metal into specific lengths
4.Control System: Manages the operation, ensuring precision and efficiency.
Control system
Frequency brand
Delta
PLC brand
Delta
Screen type
Touch screen & buttons
Screen language
English/Chinese/Spanish
Low pressure electrical part
Schneider
Counter brand
Omron
Function
Cutting length control, cutting quantity control, and speed control
5. Output Table: Collects the finished metal decks.
Each component plays a crucial role in ensuring the quality and accuracy of the final product, making the machine an indispensable asset in metal construction.
How Does It Work?
The metal deck roll forming machine is a marvel of engineering, transforming raw metal into functional decking through a series of precise steps:
Feeding the Material: The process starts with the uncoiler unwinding a coil of metal sheet, which is then fed into the machine.
Roll Forming Process: As the metal moves through the machine, it passes through a series of rollers. Each roller station progressively shapes the metal, bending it incrementally until it achieves the desired profile.
Cutting and Finishing: Once the metal sheet has the correct shape, the cutting system precisely trims it to a predetermined length. This ensures that each piece of decking is consistent in size.
Stacking and Output: The finished product is then automatically stacked, ready for use in construction projects.
This process is highly efficient, allowing for the production of large quantities of metal decking in a relatively short time, with each piece maintaining a high level of quality and uniformity.
Applications of Metal Deck Roll Forming Machines
Metal decks created by roll forming machines are integral to modern construction, offering versatility and strength. Here’s where they make a significant impact:
Commercial Buildings: Used as flooring and roofing materials, metal decks provide a sturdy and reliable foundation.
Industrial Projects: In warehouses, factories, and large industrial complexes, these decks are essential for creating durable and safe workspaces.
Infrastructure Development: Metal decks are used in bridges, platforms, and other infrastructure projects due to their strength and resilience.
Architectural Applications: They are also popular in architectural designs for creating aesthetically pleasing yet functional elements in structures.
Custom Projects: Given their adaptability, metal decks are frequently used in customized construction projects, catering to specific design and structural needs.
The broad range of applications showcases the flexibility and utility of metal decking, making it a valuable component in diverse construction scenarios.
Benefits and Advantages of Metal Deck Roll Forming Machines
Metal deck roll forming machines offer numerous benefits, making them indispensable in modern construction and manufacturing:
Efficiency: Their automated process significantly speeds up production, allowing for the rapid creation of large quantities of metal decking.
Precision and Consistency: With advanced control systems, these machines produce decking with uniform quality and exact specifications, ensuring reliability in every piece.
Cost-Effective: By reducing labor costs and minimizing waste, these machines offer an economical solution for producing metal decks.
Versatility: Able to handle various thicknesses and types of metal, these machines can be adapted for different projects and applications.
Customization: As you mentioned, each machine can be customized to produce specific deck profiles, catering to unique project requirements.
Durability and Strength of Products: The metal decks produced are known for their durability and strength, making them ideal for heavy-duty construction use.
Eco-Friendly: Modern machines often incorporate features that reduce energy consumption and recycle scrap metal, contributing to environmentally friendly practices.
These advantages underscore why metal deck roll forming machines are a key asset in the industry, supporting a range of projects with efficiency and quality.
Considerations for Newcomers
As you embark on your journey in the world of metal deck roll forming machines, here are some key points to keep in mind:
Understand Your Requirements: Assess the specific needs of your projects, such as the type of metal decking required and the volume of production. This will help in choosing the right machine.
Quality vs. Cost: While budget is important, don’t compromise on quality. A more reliable machine might be a higher initial investment but can save costs in the long run due to its efficiency and durability.
Machine Customization: Remember, these machines are often customized. Work with manufacturers who can tailor the machine to your specific deck profile needs.
Training and Support: Ensure that you have access to proper training and support. Operating these machines requires specific skills, and having good support can streamline the learning process.
Maintenance and Upkeep: Regular maintenance is crucial for the longevity and optimal performance of the machine. Factor in maintenance costs and schedules.
Safety First: Always prioritize safety. Understand the safety features of the machine and ensure compliance with safety regulations in your operation.
Stay Informed: The industry is constantly evolving. Keep yourself updated with the latest trends and advancements in technology to stay competitive.
By keeping these considerations in mind, you’ll be better equipped to navigate the industry and make informed decisions regarding metal deck roll forming machines.
Conclusion
As we’ve explored, metal deck roll forming machines are a testament to the blend of engineering ingenuity and practical application. These machines not only streamline the production of metal decking but also ensure precision, efficiency, and adaptability in various construction scenarios. From their diverse applications in commercial buildings to their role in architectural designs, these machines prove to be invaluable assets in the industry.
For newcomers, understanding the capabilities, benefits, and operational aspects of these machines is crucial. As you start your journey in this field, remember that knowledge, quality, and safety are key. Embrace the learning curve, and don’t hesitate to seek expert advice when necessary.
The world of metal deck roll forming machines is dynamic and evolving, offering endless opportunities for exploration and growth. We hope this post has provided you with a solid foundation and sparked your curiosity to learn more. The future of construction and manufacturing is bright, and with tools like these at your disposal, you’re well on your way to becoming an integral part of it.
We are thrilled to announce that ZTRFM will be exhibiting at the prestigious International Builders’ Show (IBS) 2024, and we invite you to join us in this grand event. IBS is renowned for being a hub where industry professionals gather to share the latest trends, technologies, and ideas that are shaping the future of building and construction.
Date & Location:
Mark your calendars for February 27th to 29th, 2024, and meet us at the Las Vegas Convention Center, located at 3150 Paradise Road, Las Vegas, NV 89109, USA.
Our Booth:
Find us at the heart of the action in the West Hall, at Booth No. W5640. We have prepared an engaging and interactive experience for all our visitors.
What to Expect at Our Booth:
Innovative Products & Services: Discover our latest offerings and how they can revolutionize your projects.
Live Demonstrations: Witness firsthand the capabilities of our products and solutions.
Expert Consultations: Our team of experts will be available to discuss your specific needs and how we can assist in achieving your goals.
Networking Opportunities: Connect with industry peers, share insights, and explore potential collaborations.
Why Attend IBS 2024?
Educational Sessions: Gain valuable insights from industry leaders and innovators.
Latest Industry Trends: Stay ahead in your field by experiencing the newest technologies and strategies.
Networking: Build relationships with professionals from various sectors of the building industry.
Exclusive Offers for IBS Attendees: As a token of our appreciation, we’re offering exclusive promotions and discounts for attendees who visit our booth. Don’t miss out on these special deals!
Let’s Build the Future Together! Your presence at the International Builders’ Show 2024 would be the perfect opportunity to explore how we can collaborate and drive the future of the building industry. We are excited to meet you, learn about your projects, and discuss how we can contribute to your success.
Stay Updated: Follow us on www.rollsformingmachine.com for regular updates leading up to the event, including sneak peeks of what we’re bringing to the show.
Estamos emocionados de anunciar que [Nombre de su Empresa] estará presente en EXCON 2023, uno de los eventos más prestigiosos en la industria de la construcción, que se celebrará en Lima, Perú.
EXCON, conocido por reunir a líderes, innovadores y profesionales de todo el mundo, será una plataforma para que ZTRFM muestre sus últimos productos y servicios, discuta las tendencias de la industria y explore posibles colaboraciones.
El evento tendrá lugar en Centro de Exposiciones Jockey
Av. J.prado Este Nro. 4200 Santiago de Surco , Lima, Perú, desde [18. hasta 21. Octubre . Nuestro equipo estará disponible en el stand B-112 durante todo el evento.
Invitamos a todos nuestros clientes y socios a visitarnos en nuestro stand. Creemos que su presencia añadirá un valor significativo a nuestras discusiones y posibles asociaciones. Nuestro equipo estará encantado de responder a cualquier pregunta que pueda tener sobre nuestras ofertas y discutir cómo podemos apoyar sus objetivos empresariales.
Para confirmar su asistencia o si tiene alguna pregunta sobre el evento, no dude en ponerse en contacto con nosotros en Whats app/Wechat: +8618730769688 cnzt005@zhongtuocn.com . Estaremos más que felices de ayudarle con cualquier consulta o arreglo que pueda necesitar.
Esperamos con ilusión la posibilidad de conocerle en persona en Lima y las emocionantes oportunidades que promete traer EXCON 2023.
ZTRFM is thrilled to announce our latest stock of high-quality roll forming machines – a comprehensive lineup designed to optimize your production process and bolster your business.
We understand the crucial role that precision, durability, and efficiency play in your manufacturing operations. That’s why we’ve stocked up on a diverse selection of roll forming machines, each designed to excel in various applications.
Explore our comprehensive range of metal roofing sheet roll forming machines, including the Ibr roofing sheet machine, corrugated tile roll forming machine, Q tile roll forming machine, and the double layer roofing sheet roll forming machine. These machines are perfect for producing roofing sheets with high precision and at rapid speeds.
Our drywall profile roll forming machines are known for their robustness and accuracy, ideal for producing top-quality drywall profiles. Our hydraulic decoilers and auto stackers will help to automate your production process, reducing labor costs and increasing productivity.
Our rolling shutter machines and door frame roll forming machines offer the perfect solution for building and construction industries, providing high-quality, consistent results.
The metal embossing machine is an excellent choice for those looking to add unique aesthetic details to their products, delivering consistent, high-quality embossing.
If you are interested in learning more about any of these machines, or if you need assistance in choosing the right machine for your business, don’t hesitate to reach out directly. I am here to provide all the necessary information and help you in making the best choice for your needs.
At ZTRFM, we strive to provide only the highest quality machines that guarantee superior performance and longevity. We are looking forward to supporting you in achieving your manufacturing goals.
We are thrilled to announce the successful dispatch of our top-tier metal roofing sheet machines to a valued client in the United States. This achievement underscores our commitment to delivering world-class service and leading-edge technology in the domain of metal roofing.
Our cutting-edge metal roofing sheet machines are designed with precision engineering, marking a significant advancement for our customers . These machines can seamlessly process Galvanized Coil and Color steel coil with a material thickness of 0.3 to 0.8 mm. Powered by an impressive 4 KW motor, they provide a forming speed of 12-13 m/min and feature a versatile feeding width that can handle 1000 mm and 1250 mm.
In the era of technological innovation, every industry has experienced significant transformations, and the roofing sector is no different. Our metal roofing sheet machines, with their ability to streamline traditional roofing methods, are truly a boon for our customers.
Renowned industry players provide a range of roofing machinery, including the portable CIDAN QZ36 In-Plant Rollformer and New Tech Machinery portable rollformers, such as the SSQ II and SSR, among others. Our machines are crafted to match the quality and performance of these industry leaders, ensuring our customers receive nothing but the best.
Our machines also cater to the industry’s move towards versatile and efficient tools, metal folding and bending machine known for its sturdy construction and versatility . We guarantee our customers that the machines we deliver meet these high industry standards.
This successful dispatch symbolizes more than just the delivery of equipment; it is a testament to the strong relationships we foster with our customers, our understanding of their unique requirements, and our endeavor to provide customized solutions that drive their success.
We express our heartfelt appreciation to our dedicated team, whose relentless efforts have made this dispatch possible. Every team member, from the engineers to the logistics personnel, has played a crucial role in this accomplishment.
We remain steadfast in our commitment to providing top-notch metal roofing sheet machines, driving innovation in the roofing sector, and upholding our promise of unmatched customer service. Keep an eye out for more exciting updates as we continue our journey to excellence.
Note: Attached to this post are photographs documenting the loading process, a testament to the hard work of our team and a sneak peek into the state-of-the-art machinery en route to our client in the USA.
We are delighted to announce that ZTRFM will be participating in the prestigious 133rd Canton Fair, taking place from April 15th to 19th, 2023, at the China Import and Export Fair Complex in Guangzhou, China. This event is an incredible opportunity for us to showcase our latest products, services, and innovations to a global audience.
The Canton Fair is renowned for being the largest and most comprehensive trade fair in China, attracting thousands of businesses from across the globe. It serves as a platform for professionals to connect, collaborate, and explore new opportunities in various industries.
We are excited to present our cutting-edge solutions and share valuable insights into market trends and future developments. Our team has been working diligently to prepare a captivating exhibition that highlights the best of what ZTRFM has to offer.
At our booth (19.C101), visitors will have the chance to:
Experience our latest products and services first-hand.
Engage in one-on-one discussions with our dedicated team members.
Learn about our exclusive promotions and partnership opportunities.
Gain valuable insights into the market trends and future developments in our industry.
We cordially invite all our clients, partners, and industry professionals to visit our booth during the event. We are confident that this will be an excellent opportunity to build lasting relationships, share knowledge, and explore new possibilities for growth and collaboration.
To confirm your attendance at our booth or to schedule a meeting with our team, please contact us at +8618730769688, cnzt005@zhongtuocn.com
We look forward to seeing you at the 133rd Canton Fair and making it a memorable experience for everyone involved.
Keep an eye on our website and social media channels for updates and highlights from the event.
