Roller Shutter Roll Forming Machines Are Designed Specifically For Manufacturing Individual

Description of The Roller Shutter roll forming machine

The TRFM ISO CE Certified Roll-Up Door Machine is designed for manufacturing shutter doors, offering production speeds ranging from 15m/min to 45m/min. Customization options are available to meet diverse needs.

This series of roll-forming equipment specializes in producing various rolling shutter door panels. In addition to forming the panels, these machines can punch holes and create embossed patterns, with panel profiles tailored to specific customer requirements.

As an experienced manufacturer, Cangzhou Roll Forming Technology employs cutting-edge production techniques and enforces rigorous quality standards at every stage of manufacturing. This ensures that every rolling shutter machine delivers consistent and reliable performance.

– Production Speed: Options include 20, 30, 40, 50, and up to 60 m/min.
– Enhanced Efficiency: Features such as a continuous flying cut system and an automatic stacking mechanism enable operation at speeds up to 60 m/min.

For detailed information on pricing and machine specifications, please contact us directly.

Pre-cutting flow:

Decolier(passive/auto)→Feeding and Guiding Table→leveling system→hole punching system(as profile requests)→pre-cutting to length →Roll Forming System→Output Manual Supporter/Auto Stacker(optional)

Post-cutting flow:

Decolier(passive/auto)→Feeding and Guiding Table→leveling system→hole punching system(as profile requests)→Roll Forming System→Post-cutting to length(Hydraulic)→Output Manual Supporter/Auto Stacker(optional)

Roll Shutter Door Profile Drawing:

Rolling Shutter Door Roll Forming Line Layout:

Application pictures of rolling shutter door structures:

The Technical Specifications Of Rolling Shutter Door Machine

ZTRFM ISO CE Certificated Roll Up Door Machine Metal Shutter Door Roll Forming Machine
1.Formed Material GI Thickness:0.6-1.2mm
2.Decoiler Hydraulic automatic decoiler Manual decoiler(will give you as free)
3.Main body Roller station 12 rows(As your requirement)
 Diameter of shaft 50mm solid shaft
Material of rollers 45# steel, hard chrome plated on the surface
Machine body frame Metal steel welded
Drive gear and Chain transmission or gearbox
Dimension(L*W*H) 5500*800*1200(customize)
Weight About 3T
4.Cutter Automatic cr12mov material, no scratches, no deformation
5.Power Motor Power 7.5KW
Hydraulic system power 5.5KW
6.Voltage 380V 50Hz 3Phase As your requirement
7.Control system Electric Box Siemens(famous brand)
Language English(Support multiple languages)
PLC Automatic production of the whole machine. Can set batch, length, quantity, etc.
18.Forming Speed 15-45m/min(customized) Speed is adjustable according to customer’s request

More Machine Pictures:

 

 

Kr24 Portable Standing Seam Metal Roof Electric Seaming Machine

Advantages of the ZTRFM Kr24 Portable Standing Seam Roll Former:

Portability– Designed with wheels for easy mobility, allowing on-site production at construction locations.

Flexible Production – Capable of producing a range of sizes without the need for mold or blade adjustments.

Effortless Setup– Features an integrated control system and hydraulic station, requiring only the connection of the main power supply.

Optional Ribbing– Ribbed designs can be added based on specific requirements.

Features

(1) Material Thickness: 0.3-0.6mm PPGI and GI

(2) NO. of roller Stations: 7 rows
(3) Material for Rollers: 45# steel, hard chrome plated on the surface
(4) Material for shaft: high grade 45# steel polished and coated with chrome HRC55-60°

(5) Diameter of shaft: 60mm

(6) Frame panel thickness: 20mm

(7) Bottom frame: Square tube welded with steel panel
(8) Motor Power: 4kw

(9)Driven type: Gear transmission
(10)Speed:0-15m/min

Standing Seam Metal Roofing Machine Description:

The ZTRFM Kr24 standing seam metal roof panel machine is available in various models compatible with corrugated, IBR, glazed tile sheets, and self-locking roof systems. Kr24 panels are popular for their durability and aesthetic appeal, widely used in industrial, residential, and auxiliary building roofs.

Notably popular in Mexico, Kr24 panels are rolled on-site with portable equipment, simplifying transportation and installation. The concealed clip fastening system eliminates surface drilling, reducing maintenance and improving waterproofing. The SSR-type Kr24 sheet, designed for low-slope roofs (down to 2%), minimizes leaks and allows for insulation integration.

Drawing :

Application:

Working flow:

Decoiler–feeding–roll forming–cut to length–output table

The Technical Specifications Of The Kr24 Standing Seam Metal Roofing Machine

ZTRFM China Kr24 Portable Standing Seam Roll Former Machine

1.Formed Material PPGI,GI,AI Thickness:0.3-0.6mm
2.Decoiler Hydraulic automatic decoiler Manual decoiler(will give you as free)
3.Main body Roller station 7 rows(As your requirement)
 Diameter of shaft 60mm solid shaft
Material of rollers 45# steel, hard chrome plated on the surface
Machine body frame Square tube welded with steel panel
Drive Gear transmission
Dimension(L*W*H) 2300*1500*1600(customized)
Weight 2.2T
4.Cutter Automatic cr12mov material, no scratches, no deformation
5.Power Motor Power 4KW
Hydraulic system power 3KW
6.Voltage 380V 50Hz 3Phase As your requirement
7.Control system Electric Box Customized(famous brand)
Language English(Support multiple languages)
PLC Automatic production of the whole machine. Can set batch, length, quantity, etc.
8.Forming Speed 0-15m/min The speed is adjustable

More pictures of the machine

Vee 12″ Soffit Roll Former Flush Reveal Soffit Roll Forming Machine With Rotary Punching Function

Standard Features:

  • Hydraulic Drive & Front Scissor Shearwith hydraulic operation
  • 3 HP Electric-Hydraulic Power Unit– 220V single-phase
  • Adjustable Panel Widthranging from 10″ to 24″
  • Production Speed: 30 meters per minute
  • Material Capacity: 24 gauge steel, .032 aluminum, and 12-16 oz copper

Options & Accessories:

  • Digital Controllerfor fully automated operation
  • Quick ReleaseSeam Style Ribs (2 options)
  • Perforation Die Attachmentfor soffit venting
  • Power Upgraderequired for perforating and roll forming 24-22 gauge steel
  • Decoilerswith capacities of 3,000 and 5,000 lbs
  • Machine Stand with Leveler Pads(for shop use)

Specifications of Soffit Machines:

  • Automatic Controlswith a digital display for easy operation.
  • Precision Performance: Designed for accurate and reliable results.
  • Ventilation Stationto ensure efficient airflow.
  • Pneumatic Exit Shearfor smooth and precise cutting.
  • Telescoping Guarding Systemfeaturing impact-resistant clear polycarbonate for enhanced safety.
  • Customization Optionsavailable for additional functionality.

Profile drawing:

The Technical Specifications Of The Soffit Panel Machine:

NO Name Specifications
1 Raw material Aluminum, PPGI
2 Raw material thickness 0.3-0.5mm(22-26 gauge)
3 Decoiler 5T Hydraulic decoiler(Different capacity for option,manual one for option)
4 Roller station 22 stations
5 Roller material 45# steel with quenched treatment
6 Shaft diameter 70mm
7 Work speed 0-30m/min
8 Transmission by single chain transmission
9 Motor power 7.5kw motor
10 Machine frame 350# H steel welded
11 Cutting type Hydraulic fly cutting
12 Hydraulic power 5.5kw
14 Cutting blade material GB-Cr12
15 Hydraulic motor power 5.5KW
16 Control system PLC
17 Brand PLC:Delta/Siemens/Mitsubishi

Touch screen:Delta/Siemens/Mitsubishi

Encoder:Omron

More Machine Pictures:

 

 

High Quality Australian Style Roller Shutter Door Roll Forming Machine 

Feature of Australian Shutter Door Roll Forming Machine  

Australian steel roller doors are designed for easy installation, quiet operation, and manual lifting. They come in attractive colors with a sleek, horizontally embossed finish. Roll Doors Australia products are known for their enhanced durability and straightforward installation process, which speeds up construction and shortens project timelines. Made from stainless steel, these rolling shutters not only create an appealing aesthetic but also ensure effective ventilation. Additionally, they offer robust security, providing strong isolation and anti-theft protection.

Roller Material: 45# steel with hard chrome plating on the surface.

Shaft Material: Tempered 45# steel.

Shaft Diameter: φ70mm.

Roller Count: 24 rollers.

Design: Separate molding ensures a precise, attractive profile.

Main Power: 11 kW (cycloidal planetary gear speed reducer).

Advantages of Our Australian-Style Roller Shutter Garage Door Roll Forming Machine:

– Separate molding roll forming ensures each wave has a smooth finish without surface scratches.

– Pre-shearing includes 4 additional roller stations for edge trimming, resulting in a neater lock edge.

– Waste coil collector and slitter allow the machine to accommodate wider coils if needed.

– Equipped with two-pillar pole shearing, providing both strength and an attractive design.

Differences from Traditional Roll-Up Doors:

– The Australian-style door panel is a single, continuous piece, unlike traditional models where multiple sections are connected in series.

– A unique spring system keeps the door balanced in any position, enhancing stability and ease of use.

– Muffler belts on both sides of the door panel ensure quiet, smooth operation.

– We provide online exhibition options, allowing customers to explore our products and gain a broader understanding of our offerings conveniently. ZTRFM Machinery guarantees high-quality, functional profiles.

Profile drawing:

Finished Product Pictures:

Application pictures of rolling shutter door structures:

Flow Chart:

Why Choose us:

– Over a decade of experience in manufacturing high-quality equipment for cold-formed steel structures.

– Competitive pricing paired with exceptional quality.

– One-year warranty at no additional cost.

– Prompt after-sales support to address any concerns.

– Customization options available based on client specifications.

– Designed for ease of operation and maintenance.

The Technical Specifications Of Australian Rolling Shutter Door Machine

Check out more detailed features for further information.

Series Details Parameter
 

Product sheet

Raw material PPGI & GI
Material thickness 0.6-0.8mm
Sheet cutting length Adjustable
 

 

Decoiler

Work type: Passive type, Expand and shrink manually
Structure:Steel channel welded for the basic frame
Usage:To support the coil and make the uncoiling, need the forklift or overhead crane to carry the coil on decoiler
Loading capacity: 5 tons, Coil width: 1250mm
Inner diameter: 450-550mm (manual adjustment)
Manual brake system, with big hand driving wheel, easy to operate
 

Rolling shaft

Shaft material:45# STEEL
Shaft type: solid shaft
Shaft diameter: 70 mm
Roll forming machine Tempering treatment to prevent deformed and improve hardness
 

Roller

45# steel
0.03mm Chromed treatment, make the rollers more smoothly, improve the hardness and prevent abrasion, anti corrosion increase of service life
Rolling station 24 rolling stations
Middle wall plate thickness 18mm thickness
Work speed 0-20 m/min
Machine structure Carbon steel welded structure
Machine basic frame 300# H steel welded
Anti rusty treatment after welding
Work power 5.5 kw
Rolling spacer Anti rusty treatment
Steel bar Anti rusty treatment
Transmission By Chains with cover
Control system Frequency brand Delta (original)
PLC brand Delta (original)
 

 

Hydraulic system

Work type Hydraulic cutting
Driving method By pillar type Cylinder
Hydraulic motor power 5.5 kw
Cutter material GB-Cr12
Cutting length tolerance ±1mm/3m
Cutting feature Steady and safe working condition

More Pictures Of The Machine:


High Speed Glazed Tile Roof Sheet Roll Forming Machine Glazed Tile Roofing Tile Making Machine

Application Of Glazed Tile Roof Sheet Roll Forming Machine 

The glazed tile roof sheet roll forming machine is an impressive piece of equipment known for its high precision and rapid operation. It efficiently converts raw materials into attractive glazed tile roof sheets in no time.

With its rollers synchronized perfectly with the conveyor system, materials pass through smoothly, gradually taking shape and form. This machine not only minimizes labor requirements but also ensures consistently high-quality roof sheets.

In addition, the machine is easy to adjust and maintain, making it a popular choice among roofing product manufacturers.

The Drawing Profile:

Finished product picture:

Glazed Tile Roof Sheet Roll Forming Machine Working Flow:

The Main Technical Parameter Of Glazed Tile Roof Sheet Roll Forming Machine

Glazed Tile Roof Sheet Roll Forming Machine

Series Details Parameter Comment
Material Raw material Steel Customer confirmed
Material thickness 0.4-0.6 mm
Decoiler Structure Manual passive type The standard one to match the production line
Single head type
Loading capacity 1.5 Tons
Coil inner diameter 450-550 mm
 

 

 

 

Roll forming machine

Guiding device Placed on the machine by seller
Rolling shaft material 45# STEEL with tempering
Shaft diameter 50 mm
Roller material GB-Cr12
Rolling station 21+1 stations
Work speed About 7-9m/min
Machine structure Vertical memorial arch frame
Machine basic frame Steel plate welded
Bearing Roller bearing Famous brand of Harbin
Total Power 21.55KW
Transmission By gear With cover
Safety cover available
 

Appearance

Good appearance with no burrs in steel body nor traces of rust or defects in painting.

Good electrical and hydraulic cable organization Car painting make the machine more glossy

We confirm each detail can match the standard, ensure the machine is 100% new!
Decoiler, we can change to hydraulic one if you need.
PLC control system 1.Operation: screen+ button

2.MITSUBISH, Frequency

Hydraulic station Famous Chinese brand

More pictures of the machine

1、Pre-cutting Device:

For pre-cutting the sheet.

 

2、Guiding device: Adopting guiding bar and sliding block to control the width andposition of the steel sheet. The sheet is guided in the correct position and runs to the roll forming equipment.

3、Roll Forming System:

1)Machine frame: welding structure with blasting treatment .

2)The roller is made by high quality no.45 steel with hard chrome-painted .

3) Roller inner supporting structure type: guiding column .

4) Servo motor driven, back/forward roller driven by chain, part of upper/lower rollers driven by gear.

5) Adjust the screw bar manually to adjust the distance between upper/lower rollers for different thickness of sheet.

4、Punching die and Cutting Device:

1)The cutting blade material is Cr12 with quenched treatment, there is no material wasted.

2) The power of cutting is provided by Hydraulic station.

3) There’re two punching depth of the tile profile, 20mm and 26mm, while changing the gaskets, it is require that lower die can be easilreplaced by the cylinder lifting.

ZTRFM 1.75” Snap-Lock Profile: Uses, Engineering- High Quality Standing Seam Metal Roofing Machine

1.75” Snap-Lock Panel & Seam Type  

The ZTRFM 1.75” Snap-Lock profile is a standing seam panel featuring a standard snap-lock connection. This profile is a concealed fastener system, where roll-formed male and female legs interlock: the female leg snaps securely over the male leg, which is affixed to the roof deck using hidden clips and fasteners. One of the advantages of the snap-lock profile is that it does not require any manual or mechanical seaming during installation.

Panel Width

For the 1.75” Snap-Lock profile, our engineering design specifies a panel width of 16” for aluminum panels and 18” for steel panels. The profile requires approximately 6-1/8” of the metal coil or sheet to form the seams and edges. To estimate the total coil needed to manufacture panels in the SMI 1.75” SL profile, multiply the roof’s square footage by 1.34, providing an accurate material requirement.

Seam Height

As the name suggests, the seam height is approximately 1.75 inches.

Slope Minimum & Requirements

The SMI 1.75” Snap lock profile can be installed on roof slopes down to a 2/12 pitch, which is the absolute minimum and is dependent on the application.

Key features of standing seam metal roofing machine may include:

  • Rollers:These are precision-engineered to create the specific snap lock profile accurately and consistently.
  • Feeding Device:The machine typically includes a decoiler to hold the metal coil, a leveling system to ensure flatness, and a feeding mechanism to advance the material through the rollers.
  • Hydraulic Cutting Device:A snap lock roll forming machine may have a flying cutoff or stationary shear to cut the formed profile into the desired lengths.
  • PLCControl System: Modern roll forming machines are often equipped with computerized control systems for precise adjustment of roller positions and machine parameters.
  • Tooling: The machine may require different sets of tooling (rolls) to produce various snap lock profiles.

ZTRFM 1.75’’Snap-Lock-Line Drawing:

The technical specifications of the standing seam prolok/pro-lock metal roofing machine

em Name Specifications
1 Raw material Galvanized steel and Pre-painted steel
2 Raw material thickness 0.3-0.5mm
3 Decoiler 5T Hydraulic decoiler(Different capacity for option,manual one for option)
4 Roller station 18 stations
5 Roller material 45# steel with quenched treatment
6 Shaft diameter 80mm
7 Shaft material 45# steel with tempered
8 Transmission by chain
9 Motor power 5.5kw moter
10 Machine frame 350H steel welded
11 Cutting type Hydraulic cutting
12 Hydraulic power 5.5kw
14 Cutting blade material Cr12 with quenched treatment
15 Cutting tolerance +/-1mm
16 Control system PLC
17 Brand PLC:Delta/Siemens/Mitsubishi

Touch screen:Delta/Siemens/Mitsubishi

Encoder:Omron

More pictures of the machine

Advanced Roller Shutter Slat Roll Forming Machines: Precision Engineering for Durable Security Systems

Description of the Roller Shutter Slat roll forming machine  

The Cangzhou Zhongtuo Roller Shutter Slat Roll Forming Machine is engineered to produce a wide range of roller shutter slats, including PU slats (fire curtains) and Venetian blinds, suitable for a variety of applications such as garage doors, commercial shutters, fire doors, industrial facilities, public offices, kiosks, pavilions, and windows. This machine can process materials such as galvanized steel, stainless steel (304 and 316), and aluminum, with thicknesses ranging from Gauge 16 to Gauge 24 (commonly used in the U.S.) or 0.6mm to 1.5mm for international standards.

The machine is capable of producing popular profiles such as flat slats, curved slats, perforated slats, 55, 77, and 90 foam slats, and Venetian blinds in C50, C80, and Z90 sizes.

Cangzhou Zhongtuo offers customized roller shutter slat roll forming machines tailored to meet high-precision demands, ensuring smooth, burr-free surfaces and accurate punching. For micro-perforated slats, we can achieve hole spacing tolerances as tight as 0.3mm using a servo feeder system. Additionally, our machines can manufacture various accessories, including octagonal tubes, slat door rails, guide channels, and different types of bottom bars (I, T, and L shapes). Regardless of the line you choose, ZTRFM Machinery guarantees the production of high-quality, reliable profiles.

Profile drawing:

Application pictures of rolling shutter door structures:

Flow chart:

 

Case A and Case B feature Description:

Both Case A and Case B are equipped with advanced IPC and PLC control cabinets, featuring 20GB of memory and software capable of programming and managing a full batch of standard jobs. This state-of-the-art control system is currently being rolled out across all Linbay roll forming machines.

In Case A, the system is fine-tuned for the production of foam shutter slats, ensuring seamless operation with a processing speed of around 10m/min.

Case B, on the other hand, is specifically designed for double-row shutter slats, enabling the machine to produce two profiles simultaneously. It incorporates three types of center punches and two variations of end lock holes, as well as micro-perforation capabilities, operating at a speed of 8m/min.

The Technical Specifications Of Rolling Shutter Door Machine

These slats are later assembled to create the complete door. Now let me introduce more details about our Saudi type Australia rolling shutter door machine.

Part 1: Manual Decoiler

 

Decoiler

A. Work type: passive
B. Structure: Steel channel welded for the basic frame
C. Usage: To support the coil and make the uncoiling
D. Brake system: manual
E.Max coil width: 300 mm
F.Inner diameter: 450-550mm(manual adjustment)
G.max capacity: 3 tons
Part 2: Main roll former
 

 

Roll forming machine

Feeding device Feeding width is adjustable with hand wheel
One set roller to carry and feed the sheet at the beginning
Rolling shaft Shaft material:45# STEEL
Shaft diameter: 60 mm
Tempering treatment to prevent deformed and improve hardness
Roller Gcr15, heat treatment and quenched HRC58-62°
Rolling station 27 rolling stations
Work speed 5-12 m/min
Machine structure Cast iron structure
Machine basic frame Square pipe welded with panel cover
Work power 18.5 kw
Rolling spacer Anti rusty treatment
Transmission By gear box
Part 3: PLC control system
 

 

Control system

Frequency brand Delta (original)
PLC brand Delta (original)
Frequency brand Delta (original)
Screen type Touch screen, also have buttons on the panel
Screen language English/Chinese
Low pressure electric part Schneider brand
Encode Omron brand
Part 4: Cutting system
 

Cutting system

Work type Fly saw cutting
Driving method Non stop cutting, servo motor 1.2 KW
Motor power 5.5 kw
Cutter material Cr12 with heat treatment
Cutting length tolerance ±1mm/3m
Cutting feature Without deformation
Part 5: Product table
 

Product table

Length 3 meters
Width 0.8 meter
Material Square pipe welded, with 8pieces passive rollers on the stable

Aluminum PU Shutter & Window Rolling Shutter Roll Forming Equipment

Aluminum PU Shutter or Window Rolling Shutter rolling forming machine

The Aluminum PU Shutter or Window Rolling Shutter Roll Forming Machine is designed to automatically produce PU rolling shutters in large quantities. Thermal insulation shutter doors are specifically engineered for enhanced functionality, with one of their key features being superior thermal insulation. These doors are constructed using aluminum alloy or galvanized steel panels, with an environmentally friendly polyurethane foam filling within the profiles. This foam filling significantly reduces noise, increases the bending strength of the profiles, and provides excellent insulation properties.

Such thermal insulation shutter doors are ideal for various applications, including residential buildings, hotels, villas, banks, office buildings, and industrial zones.

Here are some drawing profiles for your reference:

PU Rolling Shutter rolling forming machine:

Basic information of PU rolling shutter door machine:

1.Rolled strip thickness: 0.28mm -0.35 mm

2 .Rolled steel strip material: aluminum plate

3 .Production speed: 8–5 meters

4.Straightness error of rolled work piece≤±1.5mm/1500 mm

5.Angle error of rolled work piece≤±1.5mm/1000 mm

6 .The fixed length error of the rolled work piece is 10m±1.5mm

PU rolling shutter door machine working flow:

Molding equipment production process

Loading (load the steel coil into the inner supporting opener to hold it tightly)——Incoming plate calibration (through the feeding guide platform to correctly guide the steel plate into the forming host) —Roll forming——After forming, cut off the finished product supporting material out of the board

Basic elements of PU rolling shutter door machine:

Part 1 3 Ton manual Uncoiler 1 set Hydraulic one optional
Part 2 Forming Machine 1 set 7.5kw
Part 3 Insulation oven device 1 set Gear transmission
Part 4 Foaming machine 1 set Delta brand
Part 5 Hydraulic punching 1 set Online punching for profile A
Part 6 Flying saw cutting device 1 set Manual/3m length
Part 7 Electric cabinet control system 1 set
Part 8 Discharge table 1 set

More details of the PU rolling shutter door machine:

Aluminum PU Shutter or Window Rolling Shutter Usage:

For more information, please contact us at any time.

Cutting-Edge 6×4000 Hydraulic Swing Beam Shearing Machines For Enhanced Precision And Performance

Main Features Of Shearing Machine

  1. Streamlined Design  

– Originating from EU standards, the machine frame is constructed as a single unit through comprehensive welding and annealing processes.

  1. Hydraulic System  

– Features a reliable integrated hydraulic system from Germany’s Rexroth, minimizing issues related to hydraulic fluid leakage.

  1. Shearing Quality  

– The hydraulic swing beam shearing machine employs an upper blade that swings to achieve a smaller shearing angle, reducing distortion and enhancing cut quality.

  1. Precision Backgauge

– The back gauge is adjusted using a high-precision ball screw driven by the E21S controller, with a frequency converter preventing horizontal swinging for improved positioning accuracy.

  1. User-Friendly Features  

– A light aligning device facilitates manual operation; the pressure cylinder includes a built-in spring mechanism and a special gasket to prevent imprints on softer materials.

  1. Durable Construction  

– Made from high-quality alloy tool steel, the machine meets demands for impact loads and high wear resistance.

  1. Ergonomic Design  

– The cantilever design emphasizes man-machine engineering, featuring an easy-to-use NC operation interface that enhances precision and comfort.

  1. Worktable Design  

– Utilizes rolling steel balls to minimize friction and protect the workpiece surface, along with protective devices that comply with safety standards to ensure operator safety.

  1. Material Supporter

– The front material supporter includes perpendicularity and positioning regulators, ensuring cutting accuracy while remaining practical and efficient to operate.

  1. Blade Clearance Adjustment  

– Equipped with a rapid adjustment mechanism for blade clearance, allowing for simple, stepless manual operation.

Swing Beam Shearing Machine Product Details Details:

1) The robust frame features strong steel welding, heat treatment, and precision manufacturing using CNC machining for high rigidity and accuracy.

2) The back gauge is motor-controlled with a ballscrew, and its position is clearly displayed on the E21 NC system screen.

3) An English control panel includes a counter and an emergency stop button, ensuring safety during operation.

The Technical Specifications Of The Shearing Machine Roll Forming Machine :

No. Item Unit Model Remarks
1 Max Shear Thickness(Ms) Mm 6
  Max Shear Thickness(Ss) Mm 3
2 Max Shear Width Mm 4,100
3 Material Strength N/m m2 450/750
5 Strokes Times /Min 10-12
6 Back Guage Lengh Mm 10-780
7 Shear Degree ° 1°30’
8 Working Table Height Mm 850 D
9 Throat Depth Mm 120 C
10 Blade Length Mm 4,100 B
11 Pump Model ZT1-25 P-10R
12 Flow L/Min 25
13 Pressure Mpa 31.5
14 Main Motor Model ZT-4
15 Speed r/Min 1400
16 Power Kw 7.5
17 Back Guage Servo Motor Model ZT-7134
18 Speed r/Min 1440
19 Power Kw 0.85
20 Nc System Estun E21S
21 Dimensions(Lxwxh) Mm 4800*1800*2250 L*W*H
22 Weight Kgs 7,500

More detailed pictures of the machine

Custom Hydraulic Shearing Machines:4×3200 Hydraulic Swing Beam Shear with NC System


Description Of Shearing Machine

1.Pendulum Beam Shearing Machine Overview

    1.Design and Structure

– The machine features a robust rack structure made with strong welding techniques.

– Two cylinders are positioned on the left side, along with adjacent columns, critical for the cutting process.

  1. Knife Repair Beam

– Located on the working table, this beam holds and guides the cutting tool for precise cuts.

– Allows minor adjustments to the bottom beam for customized cutting needs.

  1. Sheet Movement Facilitation

– Small balls on the table enable smooth gliding of sheets, reducing friction and enhancing cutting efficiency.

  1. Operation Process

– The user places the sheet on the working table and activates the cutting tool.

– The knife repair beam is set in motion, guided by the cylinders and rack structure.

– As the beam moves, the cutting tool slices through the sheet, delivering clean and accurate cuts.

2.Blade Top Beam

The machine’s steel plate is welded, ensuring high rigidity. The left and right cylinders operate with an eccentric sleeve as the pivot point. This configuration allows the accumulator stroke to create a vertical curve, enabling the beam to swing repeatedly and effectively shear the plate.

3.Plate-Pressed Device

The Swing Beam Shearing Machine features multiple platen cylinders mounted on the front support plate of the frame. When the press cylinder is filled with oil, the press head overcomes spring tension to press down tightly on the plate. After the shearing process, the head returns to its original position due to the spring’s force. The machine increases the pressure on the plate as the thickness of the material increases.

4.Front and Back Gauge

The front gauge is located on the workbench surface, with a ruler indicating the measurement value. Users can adjust the moving slide pillow for precise positioning, making it particularly convenient for cutting thin plates.

The rear gauge is positioned on the top blade beam and moves vertically with it. A 0.55 kW motor powers the adjustment of the back gauge, utilizing reduced gear speed and rod drive. By pressing the adjustment buttons “+” or “-” on the swing beam shear machine, users can move the rear gauge forward or backward as needed.

4×3200 CNC Hydraulic Swing Beam Shearing Machine Product Details

  • The hydraulic pendulum shearing machine features parallel oil cylinders, ensuring synchronized operation during cutting and maintaining a consistent shearing angle.
  • The knife holder stroke can be adjusted continuously, while the electric back gauge allows for manual fine-tuning. Both the back gauge size and cut count are displayed digitally.

Machine Features:  

1) Constructed with fully welded steel, offering exceptional strength and rigidity.

2) Front-controlled back gauge with rapid power adjustment and manual fine-tuning, complete with a counter display.

3) Quick-adjust mechanism for blade clearance.

4) Reliable protective barrier.

5) Equipped with a counter.

The Technical Specifications Of The Shearing Machine Roll Forming Machine :

No. Item Data Unit
1 Nominal Pressure 2,000 Kn
2 Working Table Length 4,000 Mm
3 Column Distance 3,040
4 Throat Depth 320
5 Slide Strokes 200
7 Max Opening Height 400
9 Max.Working  Pressure 26 Mpa
10 Backguage Distance 600 Mm
11 Slider Speed Down 80 Mm/s
Working 8
Up 71
12 Main Motor Power 15 Kw
Speed 1470 r/Min
13 Stroke Motor Power 0.12 Kw
Speed 1450 r/Min
14 Back Guage Motor Power 0.55 Kw
Speed 1450 r/Min
15 Pump Flow 40 Ml/r
Pressure 31.5 Mpa
16 Dimensions L 4,400 Mm
W 1,900
H 2,750
Weight 13,000 Kg

More detailed pictures of the machine

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