Category Floor Deck Machine

Floor Deck Machine , Product

3.0’’ N Deep Rib Roof Deck Roll Forming Machine with Precision and Efficiency Malaysia Market


 3.0’’N Deep Rib Roof Deck Machine Profile：

3.0″ N Deep Rib Roof Deck Machine

Standard Cover Width: 24″

Additional Cover Widths Available: 32″

Available Finishes: Galvanized-G60/G90, Galvanized Painted

Available Gauges: 20, 18, 16

The machine in the below photo are the 3.0’’N Deep Rib Roof Deck machine we made before for our Malaysia customer.

3.0″ N Deep Rib Roof Deck Machine

Zhongtuo 3.0’’N Deep Rib Roof Deck Roll Forming Machine: The Perfect Solution for High-Performance Roofing Systems

Zhongtuo’s 3.0’’ N Deep Rib Roof Deck Roll Forming Machine is one of our premier roll forming solutions, widely adopted across North America, including the United States, Canada, and Mexico. Particularly in the U.S., we’ve successfully delivered numerous machines to states like New York, Florida, Texas, and California. The roof deck profiles commonly used in the region include 1.5B, 2.0B, and 3.0B types, with material thickness ranging from gauges 16 to 22. These panels typically feature a 36” effective width and are processed from 48” wide galvanized steel coils.

Profile Options Tailored to Your Needs

We provide detailed profile drawings for 1.5B, 2.0B, and 3.0B deck types to help you select the design that best fits your project. Our team can also customize the machine to accommodate your specific requirements and ensure top-tier performance.

3.0″ N Deep Rib Roof Deck Machine

Customizable Machine Configuration

Zhongtuo offers multiple options to suit your unique production needs:

Decoiler Options:
Choose between manual and automatic hydraulic decoilers. For load capacity, we offer 5t, 8t, 10t, and 12t options. Our U.S. and Mexican clients commonly select 8t hydraulic decoilers, while some prefer 12t versions based on production volume.

1 Automatic hydraulic decoiler with loading cart 1 set
2 Main roll forming machine (feeding-forming-shearing) 1 set
3 Automatic deck sheet stacker 1 set
4 Hydraulic station 1 set
5 Electric control desk 1 set
6 Spare parts as so on Details in 7th page

Transmission Choices:

The machine comes with a 2-inch double-chain drive with chain tensioners for durability. For customers desiring higher precision, gearbox transmission is also available at an additional cost.

Technical Specifications

  • Machine Dimensions: Approx. 15,000 х 1,850 х 1,500 mm
  • Weight: Around 5 tons
  • Voltage: 480V, 60Hz, 3-phaseor as per request
  • Frame: Constructed with 400 H-beam welded steel
  • Roller Material: GCr15 quenched to HRC58-60
  • Shaft Diameter: φ95 mm, crafted from precision-machined 45# steel
  • Rollers: Approximately 28 stations
  • Material Thickness: 8-1.5 mm galvanized steel, yield strength up to 550 Mpa
  • Forming Speed: 0-15 m/min
  • Drive Motor: 5 kW x 2, powered by a trusted Chinese brand

Enhanced Features

Hydraulic Shearing System:
Equipped with dual oil cylinders for stable and efficient cutting. The 7.5 kW hydraulic station ensures effortless processing of up to 1.5 mm thick materials.

Logo Press Integration:
Add custom branding during the shearing process. The logo mold is interchangeable for flexibility.

Stacking Options:
Choose between manual and automatic stackers in lengths of 6m, 9m, or 12m, enhancing efficiency during production.

3.0″ N Deep Rib Roof Deck Machine
3.0″ N Deep Rib Roof Deck Machine

Why Choose Zhongtuo?

At Zhongtuo, we prioritize performance, reliability, and customization. Our 3.0’’ N Deep Rib Roof Deck Roll Forming Machine is designed to maximize efficiency and meet diverse customer needs. Whether you’re involved in high-volume production or specialized projects, our machines deliver consistent results that support your business growth.

For more information or to request a quote, please feel free to contact us. Let Zhongtuo help you achieve your roofing and decking goals with confidence!

Floor Deck Machine , News , Product , Steel Purlin Machine

ZTRFM Top Hat Section Cold Roll Forming Machine Omega Purlin Roll Former

High-Speed Top Hat Section Roll Forming Machine with Servo Flying Cutoff

This machine, exported to Canada, is expertly designed to manufacture steel top hat sections tailored to client specifications. By utilizing the Hat Section Cold Roll Forming Machine, profiles are created with high precision and production speeds reaching up to 15 meters per minute.

The line is controlled by an advanced PLC system, allowing operators to easily input production details such as hole distances and cutting lengths through a touchscreen interface. Once programmed, the machine, including features from the Omega Purlin Roll Former, operates automatically and halts after completing the assigned production.

Top Hat Section Cold Roll Forming Machine

Machine Advantages

Durable, Stable, and Safe

  • Durable: The machine base is constructed from high-quality H-beam steel for robust performance.
  • Stable: Powered by a 7.5KW motor, ensuring smooth and steady operation.
  • Safe: Key risk areas are marked with yellow warnings, and protective mesh covers enhance operator safety.

    Machine Specifications

    Parameter Details
    Profile Shape C Shape
    Profile Size Width 40mm, Height 50-110mm
    Material Thickness 0.8-2.0mm, G300-G550 Zinc-Alum Steel Coil
    Operation System 21-inch Touchscreen
    Control System Self-developed Controlling Software
    Punching & Cutting Molds 1 single-hole mold, 1 double-hole mold, cutting
    Accuracy ±1mm

    Profile drawing:

Fully Automated Efficiency

The Hat Section Cold Roll Forming Machine enables a single operator to manage the entire process, optimizing labor efficiency while maintaining consistent production quality.

High Precision Design

Combining mature engineering, precise assembly, and rigorous material testing, this line guarantees superior accuracy for finished products.

Enhanced Productivity

The integration of a separate punching unit and a servo flying cutting system ensures continuous high-speed production without compromising quality.

Long-Lasting and Aesthetic Design

Components such as rollers and shafts are chrome-plated for enhanced corrosion resistance and a polished appearance, making the Omega Purlin Roll Former a valuable addition to the production line.

Hat Channel Roll Forming Machine

The model, a specialized Hat Section Cold Roll Forming Machine, is designed for the production of roof trusses and purlins. With 16 roll-forming stations and a 14kW hydraulic station, it delivers a versatile and cost-effective solution for manufacturers.

This system continuously processes coil strips into specific cross-section profiles with minimal maintenance. Moreover, the Omega Purlin Roll Former can create purlin profiles and hat sections featuring customized punching slots, meeting diverse customer needs.

Applications

  • Roof trusses for construction projects.
  • Roof purlins for structural trusses.
  • Other steel components requiring precise roll forming.
  • Top Hat Section Cold Roll Forming Machine

    Top Hat Section Cold Roll Forming Machine

 

More pictures of the machine：

Top Hat Section Cold Roll Forming Machine
Top Hat Section Cold Roll Forming Machine
Top Hat Section Cold Roll Forming Machine

Floor Deck Machine

ZTRFM Zhongtuo Steel Decking LEWIS Floor deck making machine Roll Forming Machine made in China

ZTRFM Zhongtuo Steel Decking LEWIS Floor Deck Making Machine Roll Forming Machine made in China

Description of LEWIS profile 

The LEWIS dovetailed metal decking, when incorporated into a joisted floor system, offers an excellent solution where fire resistance and soundproofing are critical considerations. This system integrates seamlessly with screeded underfloor heating and cooling installations, enhancing their overall efficiency compared to setups without the decking.

 

LEWIS provides versatile solutions for both new constructions and renovation projects, suitable for a variety of building types, including traditional builds, timber or steel frames, as well as innovative methods like Insulated Concrete Form (ICF), modular off-site construction, and mezzanine flooring. In addition to standard residential separating floors, LEWIS excels in creating high-performance acoustic floors for specialized environments such as music venues, nightclubs, restaurants, recording studios, performance and recreational studios, specialized testing laboratories, plant rooms, and a wide range of other commercial applications.

LEWIS Profile drawing:

LEWIS Roof Decking Description

  • Deck Type: LEWIS deck
  • Low self weight (from approx. 45 kg/m2)
  • Floor thickness from 36 mm
  • High permissible load
  • Spans (centre to centre) up to 2500 mm
  • Benefits:
  1. Un-propped spans can reach up to 6 meters.
  2. Optimised cover width for speed of installation
  3. Flexible side-lap detail for control of cover
  • Gauges:0.4mm,0.7mm(available on request)
  • Specification:580mm cover width,16mm deep

Metal Decking continues to provide the best fast-track, flexible, and financially-effective solution for suspended floor slabs in steelwork construction.

ZHONGTUO Deck Machine Services providing a solution for all suspended floor slab requirements, including concreting on metal decking and roof decking machine.

ZHONGTUO Machinery provides metal deck machines, ZHONGTUO Machinery is also capable of manufacturing other types of metal deck roll forming machines, such as the floor deck TR60+, TR 80 ,TR220 and among others.If you have any interest in these machines, please don’t hesitate to contact ZHONGTUO Machinery for more information.

Work Flow of the Decking Machine:

Decoiler→Feeding  Device→Embossing→Roll Forming System→Hydraulic Cutting System→Exit Rack

Floor Deck LEWIS Roll Forming Machine
   Machinable Material :    A) Galvanized Coil  Thickness(MM):0.8-1.5mm
   B) S450
   C) S450
   Yield strength :    350 – 450 Mpa
   Tensil stress :    350 Mpa-550 Mpa
   Nominal forming speed(M/MIN):    0-20  according to your requirement (Optional)
   Forming station :    34 stands
   Decoiler :    Manual decoiler  Hydraulic decoiler (Optional)
   Punching system    No  Hydraulic punching or Punching press (Optional)
   Main machine motor brand :    Sino-Germany Brand  Siemens
   Driving system :    Chain drive  Gearbox drive (Optional)
   Machine structure:    Wall panel station  Forged Iron station or torri stand structure (Optional)
   Rollers’ material :    GCr15
   Cutting system :    Post-cutting  Pre-cutting (optional)
   Power supply :    380V 50Hz  according to your requirement
   Machine color :    Industrial blue according to your requirement

 

More pictures of the machine：

   

Floor Deck Machine

ZTRFM ISO CE certificate Europe Used Steel Decking TR220 Floor deck making machine roll forming machine

ZTRFM ISO CE certificate Europe Used Steel Decking TR220 Floor deck making machine roll forming machine

 

Description of TR220 profile deck machines

The TR220 composite floor system merges the robust qualities of a 220mm deep steel deck profile with the efficiency of a ribbed reinforced concrete slab, delivering an effective long-span floor solution. By installing the TR220 on the bottom flanges, a slimmer floor construction is achieved, minimizing the structural depth and eliminating the need for intermediate supports.

 

TR220 Profile drawing:

TR220 Roof Decking Description

  • Deck Type: TR220 deck
  • Benefits:
  1. Un-propped spans can reach up to 6 meters.
  2. It is lightweight in comparison to alternative long-span flooring options.
  3. This solution decreases the structural floor zone by utilizing the slab depth within the beam web.
  • Gauges:1.13mm,1.25mm
  • Specification:750mm cover width,220mm deep

 

Metal Decking continues to provide the best fast-track, flexible, and financially-effective solution for suspended floor slabs in steelwork construction.

ZHONGTUO Deck Machine Services providing a solution for all suspended floor slab requirements, including concreting on metal decking and roof decking machine.

ZHONGTUO Machinery provides metal deck machines, ZHONGTUO Machinery is also capable of manufacturing other types of metal deck roll forming machines, such as the floor deck TR60+, TR 80 and among others.If you have any interest in these machines, please don’t hesitate to contact ZHONGTUO Machinery for more information.

Work Flow of the Decking Machine:

Decoiler→Feeding  Device→Embossing→Roll Forming System→Hydraulic Cutting System→Exit Rack

 

Floor Deck TR220 Roll Forming Machine
   Machinable Material :    A) Galvanized Coil  Thickness(MM):0.8-1.5mm
   B) S450
   C) S450
   Yield strength :    350 – 450 Mpa
   Tensil stress :    350 Mpa-550 Mpa
   Nominal forming speed(M/MIN):    0-20  according to your requirement (Optional)
   Forming station :    34 stands
   Decoiler :    Manual decoiler  Hydraulic decoiler (Optional)
   Punching system    No  Hydraulic punching or Punching press (Optional)
   Main machine motor brand :    Sino-Germany Brand  Siemens
   Driving system :    Chain drive  Gearbox drive (Optional)
   Machine structure:    Wall panel station  Forged Iron station or torri stand structure (Optional)
   Rollers’ material :    GCr15
   Cutting system :    Post-cutting  Pre-cutting (optional)
   Power supply :    380V 50Hz  according to your requirement
   Machine color :    Industrial blue according to your requirement

 

More pictures of the machine：

 

Floor Deck Machine

TR50 Roof Decking Rolling Forming Machine Steel Structure Floor Deck Roll Forming Machine

TR50 Roof Decking Rolling Forming Machine Steel Structure Floor Deck Roll Forming Machine

Description of TR50 deck panels roll forming machine

Cangzhou Zhongtuo Cold Roll Forming Machine Company is a leading manufacturer of various deck machines, such as roof deck machines, floor deck machines, and TR50 deck machines.

This series of floor deck roll forming machines is designed to produce high-quality metal decks, also known as floor-bearing steel plates. These steel plates are primarily used for floor slabs and are characterized by their high peak and strength. The production process is highly automated, resulting in reduced costs.

The steel floor support plates created by our roll forming machines feature a simple shape with substantial waviness and high strength. After installation, a spot-welded reinforcement mesh is added and integrated with on-site poured concrete, ensuring excellent adhesion. In high-rise buildings, this system can eliminate the need for steel formwork and reduce floor load.

Our floor-bearing steel plate roll forming machine consists of several components: Decoiler, a feed introduction platform, a forming motor, a punching device, a forming cutting device, a hydraulic station, and a computer control cabinet.

Introduced in 2018, the TR50 profile serves as a non-composite permanent shuttering deck, offering a cost-effective solution for high-quality results. This profile is intended solely for use as formwork, with the reinforcement within the slab designed by a structural engineer..Our TR50 deck machines are engineered with enhanced durability, utilizing a solid 90mm diameter shaft compared to the typical 85mm shaft found in standard deck machines. Additionally, they are equipped with more powerful motors—providing greater efficiency and performance.

Profile drawing:

TR50 Roof Decking Description

  • Deck Type: TR50 deck
  • Supports un-propped spans of up to 3.0 meters.
  • Serves as formwork for non-composite RCC floor and roof slabs.
  • Features a flexible side-lap detail for precise control of cover width.
  • Trough stiffener positioning is optimized to align with stud placement, reducing the need for additional checks on-site.
  • The cover width is optimized to facilitate faster installation.

Work Chart for the Decking Machine:

The technical specifications of the TR50 Roof Decking Rolling Forming Machine：

ISO CE Certificate TR 50 deck panels Roof deck roll forming machine
1.Formed Material Formed Material Thickness:0.7-1.2mm  Width:1220mm (as request)
2.Decoiler Hydraulic automatic decoiler Capacity:10T

With loading car
3.Main body Roller station 34 rows(As your requirement)
 Diameter of shaft 95mm solid shaft
Material of rollers 45# steel, hard chrome plated on the surface
Machine body frame 400 H steel
Drive Double chain transmission
Dimension(L*W*H) About 18500*1700*1600(customize)
Weight About 15T
4.Cutter Hydraulic Cutting blade material:Cr12 with quenched treatment
5.Power Motor Power 18.5kw*2 sets
Hydraulic system power 5.5KW
6.Voltage 220V 50Hz 3Phase As requirement
7.Control system PLC and touch screen Delta brand
Low pressure apparatus Schneider
Language Chinese and English
8.Forming Speed 8-15m/min The speed is adjustable

More pictures of the machine：


 

 

 

Floor Deck Machine

TR60 Roof Decking Rolling Forming Machine TR60 And TR80 Profile Deck Machines

TR60 Roof Decking Rolling Forming Machine TR60 And TR80 Profile Deck Machines

 

 

Description of TR60 And TR80 profile deck machines

Floor decking is essential in construction, providing a structural surface for floors that can bear heavy loads and endure various environmental conditions. There are different types of floor decking materials and systems, each with distinct features and uses. Below are some common types of floor decking roll forming machines:

TR60 Profile drawing:

TR60 Roof Decking Description

  • Deck Type: TR60 deck
  • Effective Width: 600mm
  • Effective Width Tolerance: ±5mm
  • Material Thickness:0.8-1.2mm
  • The Length Of Tolerance:±1(4m)
  • Applicable Material:Galvanized Sheet(GI)
  • Inspection Thickness:0.9mm
  • With yield strength:G550Mpa

TR80 Profile drawing:

ZHONGTUO Machinery is also capable of manufacturing other types of metal deck roll forming machines, such as the floor deck TR60+, Comflor 80, Losacero 25, and and , among others.

 

If you have any interest in these machines, please don’t hesitate to contact ZHONGTUO Machinery for more information.

 

The TR80+ floor deck profile is a widely used British profile design with nominal thicknesses of 0.9mm, 1mm, and 1.2mm. It typically uses S350 or S450 grade steel material, with a profile depth of 80/92mm. This 80mm deep trapezoidal profile is highly favored for low to medium-rise buildings because it provides long unpropped spans, reducing the need for numerous structural support members. Additionally, one of our customer requirements includes a 4mm embossment height, which is a challenging profile to achieve with a roll forming machine. To meet this demand, we utilize 34 forming stations, ensuring the final product has precise dimensions and a smooth, flat surface.

Work Flow of the Decking Machine:

Decoiler→Feeding  Device→Embossing→Roll Forming System→Hydraulic Cutting System→Exit Rack

Floor Deck TR80+ Roll Forming Machine
   Machinable Material :    A) Galvanized Coil  Thickness(MM):0.8-1.5mm
   B) S450
   C) S450
   Yield strength :    350 – 450 Mpa
   Tensil stress :    350 Mpa-550 Mpa
   Nominal forming speed(M/MIN):    0-20  according to your requirement (Optional)
   Forming station :    34 stands
   Decoiler :    Manual decoiler  Hydraulic decoiler (Optional)
   Punching system    No  Hydraulic punching or Punching press (Optional)
   Main machine motor brand :    Sino-Germany Brand  Siemens
   Driving system :    Chain drive  Gearbox drive (Optional)
   Machine structure:    Wall panel station  Forged Iron station or torri stand structure (Optional)
   Rollers’ material :    GCr15
   Cutting system :    Post-cutting  Pre-cutting (optional)
   Power supply :    380V 50Hz  according to your requirement
   Machine color :    Industrial blue according to your requirement

 

More pictures of the machine：

           

 

 

Floor Deck Machine

R51+ Roof Decking Rolling Forming Machine galvanized steel floor deck forming machine

Description of R51+ deck panels roll forming machine

Cangzhou Zhongtuo Cold Roll Forming Machine Company is a leading manufacturer of various deck machines, such as roof deck machines, floor deck machines, and R51+ deck machines.

The unique design of the R51+ deck enables it to accommodate more sound-absorbing concrete than other deck types. Furthermore, the embossed ribs on the dovetail-shaped deck ensure a highly durable and permanent bond with the concrete, effectively reinforcing the slab.

Our R51+ deck machines are engineered with enhanced durability, utilizing a solid 90mm diameter shaft compared to the typical 85mm shaft found in standard deck machines. Additionally, they are equipped with more powerful motors—providing greater efficiency and performance.

Description of R51+ deck panels

The R51+ profile is a classic re-entrant design frequently utilized in high-rise urban projects where the structural depth is constrained. This is because its relatively thin slab depth is sufficient to meet the typical 1-hour fire rating requirements, making it an ideal choice for buildings in dense city environments.

Profile drawing:

 

R50+ Roof Decking Description

 

  • Deck Type: R51+ deck
  • Available in 0.9mm, 1.0mm and 1.2mm gauges
  • Manufactured from S350 and S450* grade galvanised steel
  • Soffit service fixings available with 1 kN load capacit

 The Decking Machine:

The technical specifications of the R50+ Roof Decking Rolling Forming Machine：

 

Floor deck Roll Forming Machine
1.Raw material Thickness 0.8-1.5mm
2.Decoiler Operation automatic
Weight apacity 15 tons
3.Main body Roller station 28 stations
Diameter of shaft 90mm
Material of rollers 45# steel
Material of shaft 45# steel
Frame 20mm
Chain 2inch
4.Cutter Operate auto
Blade Material cr12mov
5. Power Voltage customized
Power 11+11 kw
6.Control system Electric Box customized/Delta
Language English Chinese/customized
7.Forming Speed Forming Speed 15-20m/min

More pictures of the machine：

 

 

Floor Deck Machine

Heavy duty 1.5′ B DECK COMPOSITE DECK ROLL FORMING MACHINE FLOOR DECK ROLL FORMER

Cangzhou zhongtuo is a leading producer of steel deck roll forming machines. We had experience of making roll forming machine of 1.5′ B deck, 2′ deck and 3′ deck, N deck and so on. B Deck is a conventional metal deck profile in the United States which meets recent North American Specification(ANSI standard). B Deck is usuallly produced using 0.8-1.5mm(Gauge 22, Gauge 20, Gauge 18, Gauge 16) thickness galvanized steel.

Our roll forming machine uses 28 forming stations to make perfect B Deck profile, if the yield strength of steel material is higher than 345MPa, it will need more forming stations. Our machine body is sturdy and durable. The machine body is about 20 meters long, it can be disassembled into 2 sections for easy transportation and installation. The roll forming part has two 22KW motors, Siemens brand control system, powerful during production. Shafts φ95mm, forming rollers GCr15 chromed plated surface is bright and not easy to rust, and will not cause scratches on the surface of galvanized steel. The exquisite processing technology makes the machine more smooth in operation and it has a longer service life. The profile produced by our roll forming machine is straight and horizontal, with high accuracy in flatness and distortion, and the length accuracy can be controlled within plus or minus 1mm.

The floor decking machine America use are almost same and standard, normally the deck panel they used have 1.5B type, 2.0B type and 3.0B type, and the material thickness they used are Gauges 16 18 20 22 as so on. Most of the metal floor decking panel are 36” effective width and 48” input material width.The drawing profiles as follow
We sell many floor deck roll forming machines to American,if interested in just contact us for suggest or see our machines American local.
Galvanized Steel Metal Deck Making 1.5B Decking roll forming machine
Size of main part
about 15000 х 1850 х 1500 mm
Weight of main part
about 15.5 t
Processing material
galvanized coils yield strength till 550 Mpa
Material thickness
0.8-1.5 mm
Input material width
 1220mm
Effective width after forming
 914mm
Voltage
480 v 60 hz 3 phase or as request
Frame
400 H beam steel welded
Roller fixer
Middle plate (thickness 20mm)
Drive mode
2 inches double chain with chain tensors(gearbox type optional)
Material of rollers
 Gcr15 quenching treat HRC58-60
Material of shafts
 45# steel precision-machined
Diameter of shafts
 φ 95 mm
Number of rollers
 about 28 rollers
Drive motor power
18.5 kw x 2 sets
Forming speed
 0-15 m per minute
Hydraulic decoiler with loading car

5 tons ,7 tons,8 tons,10 tons,12 tons,15 tons optional(or other customized)Click picture for details.

8tons hot sale to U.S.
1.5”B roof deck roll forming machine
Full automatic easy installation and operation
shearing system
Adopt double oil cylinder, more stable and more good cutting shaped.
transmission
Gear and chain,with chain tensors device can guarantee the chain is not loose after long time use.
Feeding device
  1. With supporting rollers, to feed material more smoothly, protect material.

2. The front rollers are with two gears outside, to make the up shaft run from passively to actively, with more power to feeding material, and run more faster to prevent stockpile. (The advantage of that: You can see that there are 2 gears outside the structure which is on the shafts in the first station. The gears connect the upper shaft and down one, the gear can drive the shaft moving actively. Normally, the chains only connect the shaft in the down layer, the upper shafts are moving passively. But now we adopt the gear in the first three stations, both the down layer shaft and upper layer shaft are moving actively, it can ensure the metal sheet feed into forming system in the same speed and same level.)

Automatic stacker

  • Auto stackerfor reception of the cut profiles: included, allows free unloading of each cut profile and automatic placement on the stack of previously made products, total unit length after assembly – at least 8 meters;
  • Stacking principle: the top sheet will not damage the sheet below, the profile of the sheet below will match the profile of the top sheet;
  • Unloading of the finished products (moving of the stack of finished products from the production line): mechanic, it will be possible to pick the stack using a fork-lift or in a similar manner (fork-lift will be provided by customer).
  • Take the sheet by air compressor, 5.5KW( provide by customer)
  • Aircylinder swing arm size: 40mmx80mm
  • Transmission power:3kw AC motor
  • Stacker length in 8m(26 feet)
  • Drive of transmission by 1.0inch double line chain
  • Transmission roller: ASTM1045 with chrome, diameter of roller is in 80mm
  • Carrying capacity: maximal 5000Kgs
  • Length of capacity: 500-6000mm

The maximal stacker height: 300mm

PLC control cabinet with Siemens remote control function, when the machine control system with some mistake, our engineer can help you change the parameters online, no need go to client factory to solve the problem. 
Adopted Aviation plugs for easy installation.
Hydraulic station With cooling system for long time using.
Floor Deck Machine

floor deck roll forming machine

New Design light steel villa floor deck roll forming machine:

 

The advantages

 

It is a kind of lightweight and high-strength profiled steel sheet metal floor deck formed by rolling forming of 1250mm wide high-quality cold-rolled hot-dip galvanized steel sheet. It adopts a dovetail necking design with an effective width of 768mm and a wave height of 16mm.

 

Product advantages

· Reasonable structure

· Easy and quick installation

· Lightweight and high strength

· Low sheet loss

· Strong corrosion resistance

· Durable Wide range of applications green economy.

 

Application (where to use and how to use Decking board floor deck machine)

 

When use together for villa house metal decking

 

1)It is used as structural slabs, and a layer of dry hard cement mortar is laid on top;

2)No leveling layer is needed on the board, and the dry hard cement mortar is directly combined with the surface layer.

3)Low loading weight. As a light steel villa floor, compared with the traditional OSB board, the load on the board is reduced by about 30%.

 

When it is used as wall panel, paste a 2mm-thick sound-proof and vibration-damping strip on the light-steel keel column of the wall, sound-proof and vibration-damping strip with this decking, and fix it with self-tapping screws at the valley position;

Install the hot-dip galvanized welded wire mesh close to ZT decking board, level the cement mortar, make a waterproof layer on the leveling layer, and then paste the culture stone or paint the real stone paint and other decorative surfaces (or directly install the imitation wood grain cement on the surface of the ZT decking Fiber pressure plate or metal embossing plate).

Advantages of using it as wall panel:

 

· Protect from termites Compared with OSB board, its material property is steel plate, which is not corroded by termites. In southern areas where termites are frequent, it can effectively replace OSB board for external walls.

· Effectively prevent the whole falling off Compared with other flat plates, the concave-convex groove structure can effectively engage with the cement mortar leveling layer, which greatly enhances its overall stability and prevents delamination.

· Effectively prevent thermal expansion and swelling The expansion coefficient is 1.2×10°/℃, which is slightly affected by temperature changes; its material is steel, which does not shrink and expand with moisture content, which can effectively control its deformation without stressing the light steel structure itself, nor due to Large deformation causes cracking of the leveling layer or surface layer.

 

 

 

Zhongtuo Metal Decking Roll Forming Machine is designed to produce the new floor deck and wall panel product in batch automatically.The PLC control system support multi orders (for different length and quantity requirements)input, ensure the machine can work continuously according to different request without stop. The machine picture is only for reference, the real machine will customized according to customer’s request.

 

The finished products

 

 

The Feature of Metal Decking Roll Forming Machine

 

· ZT structural floor and facade rolling forming machine can produce the floor decking in the speed of 15 to 20 meter per minute.

· We can make the perfect shape when overlapping, it can match one and another easily.

· The machine we design using 43 roller stations to make sure the shape is good and fixed well.

· Machine we use 30mm thickness middle plate. Easy for installation, all electrical components we use the Simens Brand

图片2.jpg

Floor Deck Machine

Metal steel floor Webdeck roll forming machine

Metal steel floor Webdeck roll forming machine

It adopts latest designs. Its shearings structure is the most advanced among China supplier.

The design of inner structure of pillar is our patent.

Besides, all parts of this Steel structure floor deck forming machine are top quality to ensure perfect working.

Main parameters of the Steel structure floor deck forming machine

Item Name Description
1 Decoiler Capacity:5 tons
2  Forming station 28 stations
3 Motor power 30kw
4 Transmission By double chain
5 Speed 12-15m/min
 6 Roller material Bearing steel with quenched treatment,chromed on the surface
7 Shaft material 45# steel with tempering treatment,95mm diameter
8 Cutting type Hydraulic cutting
9 Cutting material Cr 12 with quenched treatment
10 Hydraulic power 7.5 kw
11 Control system PLC
12 Electric brand Delta,Siemens,Schneider
13 Voltage 380V,500HZ,3PH(or as customers’ request)

Working process of Steel structure floor deck forming machine

Decoiling–embossing–roll forming–hydraulic cutting–run-out table

Profile Drawings of Steel structure floor deck forming machine

we can offer professional CAD drawings of Steel structure floor deck forming machine according to your requirement,we also can design the machine as customer’s profile

Metal steel floor Webdeck roll forming machine

Compared with normal rollers, this new model roller quench twice times and prolong heat treatment time.

Feeding part of Metal steel floor Webdeck roll forming machine

the support shelf support raw material to go inside of machine smoothly.

Main roll forming machine

Good cutting design.

Adopt double chain which can guarantee the stable of the machine working.

Add the loading hook which is easy for load the machine.

Add the flat screw which can adjust the ground surface.

Hydraulic station of Metal steel floor Webdeck roll forming machine

To improve stability and prolong life time, this machine adopts powerful 7.5 KW hydraulic station.

it adopts national standrad motor.