Category Light Steel Keel Rolling Machine

Layout Drawing:

Light Gauge Steel Framing Machine Specification

Width(web): 89mm

Height(flange): 41mm

Lip:7-12mm The machine match with 3 sets punching die(75~96/138-159/180-200)mm

Material Thickness:0.75-1.2mm,Q235、Q345、G550, hot-rolled galvanized steel strip

Speed: 48m/min

Light Gauge Steel Framing Machine：

1.decoiler

2.Feeding and Leveling Device

3.hydraulic punching

4.Roll Forming System

5）Hydraulic Cutting

6.Safety Guard:

Safety Guard covers the whole machine to ensure worker’s safe.Each parts of safety guard is linked with lock. Safety switch (optional) is available to stop machine when safety guard is open.

Computer system

The computer system is able to read Zhongtuo’s CSV file and connect with machine directly. It can control machine auto-running and demonstrate forming status dynamically, including punching and cutting. Also, it is able to scan production data with the computer system.

Control the quantity& punching length & cutting length automatically.The Machine will be stopped while it is punching and cutting.Automatic Length measures and quantity counting (precision +- 1mm)

Stud And Track Roll Forming Machine

The machine is designed to accommodate web sizes ranging from 3″ to 6″ (75-160mm), categorized into four sections: 3″-3 5/8″, 3 5/8″-4″, 4″-5.5″, and 5.5″-6″. Each section is equipped with corresponding chamfer-cut and notch-cut tooling, allowing for quick and seamless punch tool exchanges to produce various steel profile sizes. It supports profile widths of 3″, 3.5″, 3.625″, 4″, 5.5″, and 6″, with flange options of 1 1/4″, 1 5/8″, and 2″. The machine handles galvanized and H.R. steel in thicknesses from 22 to 16 gauge, with a maximum yield strength of 80 ksi at 1.6 mm (16 gauge) thickness.

Advantages of the Stud and Track Roll Forming Machine

1. Fully Automatic Size Adjustment: The PLC system allows for fully automated adjustments of the roller distance, making size changes quick and efficient.
2. Durable and Long-Lasting: The machine is equipped with an oil-drop system that cools the rollers during operation, extending their lifespan.
3. Fast Production Speed: With gearbox transmission and dual-motor main transmission systems, the machine can operate at speeds ranging from 25 to 45 meters per minute.
4. Customizable Profiles: The machine can easily switch between different profiles by adjusting the spacers or using a cassette-type change system, saving both time and costs.
5. High-Quality Shearing: The servo motor ensures clean, precise cuts with no burrs, improving the overall quality of the final product.
6. Energy-Efficient Non-Stop Operation: The energy tank system allows for continuous punching and shearing, making the production process smoother and more energy-efficient.

Details Information of Profile drawing：

Metal profile stud rolling forming machine is designed to make the metal profiles in batch fully automatically. Metal profiles are precision-engineered, high-quality steel sections that are used to form the metal substructure of the Drywall or ceiling Systems. All metal sections produced from high-grade hot dip galvanized steel coils with the cold rolled forming process by the rolling forming machine. Here we will take some random drawing to show you how the metal profile rolling forming machine is designed.

Machine Work Flow ：

Application:

 The Technical Specifications Of The Stud And Track Roll Forming Machine ：

More pictures of the machine：

Product Profile Details

The ceiling T-bar roll forming machine is a widely adopted solution for producing T-shaped keels, with thicknesses ranging from 0.3mm to 1.2mm and lengths between 3000mm and 6000mm.

Cross-Sectional Design:
The T-shaped keel has a characteristic “T” profile, typically measuring 24mm in top width and 38mm in bottom width.

Application in Construction:
This material is a key component in building interiors, specifically for suspended ceilings, where it is valued for its durability and adaptability.

Key Features:

– Superior Stability: The unique “T” cross-section enhances support and secures the suspended ceiling structure.

Metal Framing Applications:
Metal framing components used in concealed grid gypsum ceilings for lightweight structures include furring channels, carrying channels, studs, tracks, wall angles, and main frame channels.

Drywall Ceiling Channel Production:
The ceiling/drywall/furring/C-line roll forming machine is engineered for producing drywall ceiling channels (also referred to as C-line, furring channels, or drywall frames). With a robust structure and customizable design, it operates at speeds up to 35m/min to deliver consistent performance.

T-Bar and T-Grid Production Line Components:
1. Decoilers
2. Main roll forming machine
3. Automatic hydraulic cutting station
4. Hydraulic cooling system
5. Electric control system

Key Specifications:
– Main Tee Bar: H38×24mm, H32×24mm; Length: 3600mm; Thickness: 0.20–0.40mm
– Cross Tee Bar: H26×24mm, H24×23mm; Length: 1200mm, 600mm; Thickness: 0.20–0.40mm

Additional Capabilities:
ZTRFM offers fully automated metal ceiling tile production lines capable of manufacturing ceiling panels in various sizes, such as 600×600mm, 300×300mm, and 600×1200mm. These metal ceiling tiles integrate seamlessly into exposed ceiling suspension systems.

Impeccable Performance at Any Speed:
ZTRFM roll forming systems are designed for precision and efficiency, providing tailored solutions for manufacturing T-bars (main runners and cross tees) to support suspended ceiling panels. Available in different configurations, these systems cater to varying profile requirements, output demands, and automation levels.

Installation of Suspended Ceilings:
This method is ideal for setups requiring easy access to overhead utilities like wiring, ducts, or piping. ZTRFM’s roll forming technology ensures flawless profiles and connectors, enabling reliable and efficient suspended ceiling installations.

The Technical Specifications Of The Ceiling T grid Machine：

More pictures of the machine：

Stud And Track Roll Forming Machine 

Specification:
1. Material: G.I. Galvanized steel, Aluzinc
2. Material Thickness: According To Customer’s Requirement
3. Profile Width: As Requirement
4. Profile Height: Customized
5. Whole Production Line Speed: 60 – 70 Meters / Minute, Could Be Up To 100 Meters Per Minute.

Details Information：

Metal framing components include furring channels, carrying channels, studs, tracks, wall angles, and main frame channels, all of which are essential for constructing concealed grid gypsum ceilings in lightweight structures. Strong,lightweight,simple to install,and available in a variety of sizes,metal studs and channels provide for the ideal and cost-effective wall and ceiling applications when used with several layers of gypsum board.

C stud & Track Roll Forming Machine,100% made by ZTRFM ,is to fully produce automatically the production of Stud and U Track with options for punching holes and embossing customer logos.Their main advantages are stable operation with a strong body frame and beautifully customized designs.

We have the following speed options :

Normally 25 to 35 meter per minute without punching

High speed is from 50 to 75 meter per minute with punching

Highest speed now we can reach 120 meter per minute with punching.

Adjustment options.

We have manual adjustment by spacer.

We have PLC control fully automatic type.

Profile drawing:

Machine Flow Chart Layout：

 The Technical Specifications Of The Drywall Stud And Track Roll Forming Machine ：

More pictures of the machine：

Description of L-Track Roll Forming Machine

L-track is a tool whose value often goes unrecognized until it becomes essential. Once you’ve experienced its utility, you’ll discover various methods to utilize L-track as a flatbed driver. This light-gauge galvanized steel utility angle is versatile and used in numerous applications, including column framing and bulkheads. We offer a wide range of L-track systems, complete with hooks, tacks, fittings, and other accessories, because we understand their significance.

The universal light-duty steel L-track fitting is compatible with any style of aluminum load track. You can easily attach almost any item to the aluminum tracker using these fittings. Additionally, you can reposition components along the track by simply drilling a hole in the desired part.

For light loads that don’t require traditional winches and tie-downs, L-track is the optimal solution. It is user-friendly, straightforward to install, and incredibly efficient. If you’re in the market for L-track solutions, we likely have exactly what you need. All our L-track stud fitting products meet the same high standards that characterize our other offerings.

How Does the Machine Work?

Similar to other roll forming machines, this equipment begins by feeding sheet metal through a designated feeding device from the decoiler located at the back of the machine. Once the metal enters, it moves through the roll forming mill, where a series of fixed rollers shape it into either an L or J profile. After forming, the material is cut using a hydraulic post cutter, which then transfers the finished product to the hydraulic station and exit rack, where the final panel is ready.

The entire process is managed by advanced control systems that offer both reliability and cutting-edge technology. Utilizing a roll forming machine provides several advantages:

– High strength

– Large working load capacity

– Consistent quality and quantity

– No cutting deformation

– Excellent uniformity

This machine can be customized to meet your specific requirements, making it versatile and tailored to each customer’s needs.

Why Should I Buy One?

As labor costs continue to rise and machinery advances, the appeal of automated, high-quality equipment for performing routine tasks becomes increasingly compelling. If you have any doubts, we can assure you that our machines are as rewarding as they are dependable. Our machines can accomplish tasks that would take hours of manual labor in just minutes, significantly boosting your profitability.

L and J trim machines are constantly improving and becoming more economical. For any savvy business owner, not investing in such technology would be a missed opportunity. We are a trusted brand that has been thriving since 2009, serving thousands of satisfied customers. Our machines are crafted with precision and care, and they come with a one-year warranty on both parts and labor. So why wait? Contact us today to get yours!

Features of L trim roll forming machine :

Here’s a concise overview of how an L flashing roll forming machine operates:

Material Feeding: The roll forming process begins with a coil or sheet of metal, typically steel or aluminum, being fed into the machine.

Roll Forming: The metal travels through a series of rollers that progressively shape it into the desired L profile. These rollers are specifically engineered to achieve the required dimensions and angles of the L flashing.

Cutting: Once the metal is shaped, a cutting mechanism trims the flashing to the specified length. Various cutting methods may be employed, including shearing, flying cutoff, or rotary cutoff, depending on the machine’s configuration.

Stacking or Coiling: After cutting, the finished L flashings are either stacked or coiled for subsequent processing or packaging.

L flashing roll forming machines are generally customizable, allowing for the production of flashings in different sizes, materials, and profiles to meet the unique requirements of construction projects. They ensure high precision, efficiency, and consistency in manufacturing, making them essential tools for metal flashing production in the construction sector. The selection of materials, thicknesses, and additional features can vary based on the specific demands of a project or the preferences of the manufacturer.

Profile Drawing :

The L Trim And J Trim Roll Forming Machine working flow：

The Technical Specifications Of The L Trim And J Trim Roll Forming Machine：

More pictures of the machine：