Category Light Steel Keel Rolling Machine

Fully automatic or half automatic C/U/Z Purlin Roll Forming Machine

Introduction:

Zhongtuo C/U/Z Purlin Roll Forming Machine can produce many sizes of C, U, Z purlins, it supports material thickness from 1.5mm to 4 mm. Our C/U/Z channel roll forming machine is well-known for its strong and durable design. The finished products of our machine are widely used in the large and medium-size enterprise civil construction, such as plant, warehouse, locomotive shed, hangar, exhibition building, theatre, stadium, and so on.

z -beam

Components of C/U Channel Roll Forming Machine

Decoiler— leveling— (punching) —main roll forming— (punching) —shearing—run out table

Features of Zhongtuo C/U/Z Purlin Roll Forming Machine:

  • Support many kinds of raw materials like carbon steel, hot rolled steel,

cold rolled steel and others.

  • C/U/Z purline roll forming machine is equipped with a reasonable leveling device to ensure the finished channels without twisting or sideways bending.
  • Decoiler takes inner expanding method, so it takes big loading capacity within little space.
  • For safety reasons, the whole process is operated and controlled by computer station.
  • For all the elements of the machine could be customized according your needs.[gview file=”http://www.rollsformingmachine.com/wp-content/uploads/2014/12/details-description-of-purlin-roll-forming-machine.pdf”]

Technical specifications of Steel purlin roll forming machine

Raw material Item Parameter Remark
Material Type hot rolled steelcold rolled steelcarbon steel Some material needs testing
Thickness 1.5mm-4mm
tolerance _+1.5mm
Machine Material Roller Material 45#steel
Shaft Material 40Cr HRC45
Shearing Blade Materia Cr12 MOV
Frame material
Working Speed Roll Forming Speed 5-15m/min
Forming Stand  Rolling Roller number 16
Transmission Gear Box, Gear line
Shearing Servo flying cutting saw Other options
Hydraulic System Valve and Pump
Control PLC
Decoiler Single head 5T, 10T Automatic or Manual

Zhongtuo Cold Roll Forming Machinery is a professional company to provide C/U/Z Purlin Roll Forming Machine for the all over the world. As the professional roll forming machine manufacturer, we have modern management concept, strong research technology, advanced production technique and perfect service system.

Zhongtuo ceiling channel roll forming machine

Zhongtuo ceiling channel roll forming machine is professionally developed for making ceil channels in a fast speed and high quality standard. The entire range is fabricated using high quality raw materials at our modern and well-equipped manufacturing facility. The finished products of this machine could be customized according to customers need. Normally speaking, C, Z, ceiling channel can produce two drawing profiles products without changing rollers. Our machine has a ability to produce bulk needs of ceiling section of customer within the specific time frame.

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light U channel roll forming machine

High quality Zhongtuo ceiling or wall participation U channel or metal track roll forming machine

The machine working speed could reach 26m/min within the material thickness 0.4-0.8mm. Different with other cold roll forming machines, ours put quality at the first place. Normally speaking, our machine could use more than 10 year without any problem.

For making what kind of U channel, we will customize according to customer requirement, including machine power size and others also could be customized according to customer needs.

Where the U channel could be used for:

  1. Use the U channel for the main light keel when ceiling making.
  2. For interior wall building, this is made for making a big room into more small rooms.
  3. Normally speaking U channel or metal track will be used together with C stud as cross light keel.
  4. Compared with wood keel, metal U channel has advantage of light weight, easy to install, durable and others.

 

Here are some machine parameters for your reference:

 

Here are some machine basic parameters for your reference
Raw material Processing material: GI
Material thickness: 0.4—0.8mm
Material hardness:550 MPA—350 MPA
Formed width: 65mm
Forming speed: 20m/min
Main machine information size and weight Length of the main part: 3300…800…1400mm
Weight of main part: 3 tons
Voltage Voltage : 380V/50HZ3Phase (as customer’s request)
Roller fixer Guide column
Frame middle plate welded, memorial arch frame type
Frame thickness: 25mm
Drive mode gear box
Material of rollers GCr12MoV
Material of shafts 45# steel with tempering
Diameter of shafts φ40mm
Number of rollers 10 rollers
Main power 3kw
Cyclical planetary gear speed reducer
Noted: different sizes will be produced by adjusting the spacers by hand.

 

Main elements of the machine
Decoiler 1 set
Main roll forming machine 1 set
Punching machine 1 set
Flying track cutting saw 1set
Computer for PLC station 1 set
Counter 1 set
Hydraulic Station 1 set
Runout table 1 set

 

Related Light keels, all those types we also customize machine for you:

U channemetal track

Multifunction Keel Forming Machine-1

 

Half automatic Tee bar roll forming machine for various types ceiling Tee bar

China homemade Ceiling Tee bar roll forming machine, half automatic version Zhongtuo cold roll forming machinery has two types Tee bar roll forming machines, half automatic version and full automatic version. In the last article we have mainly introduce the fully automatic version, here I will show you some information about the half automatic version.

The reason why I called it half automatic version which means you needs to punch hole on the Tee bar yourself. This half automatic version Tee bar roll forming machine only can change coil to T bar shape. If you need punching machine, we can make for you or you can buy from the market.

Half automatic Tee bar roll forming machine has the same working speed as the fully automatic version Tee bar roll forming machine but the time for punching part will be decided by the punching machine.

 

Here are some machine basic parameters for your reference
Raw material Processing material: GI
Material thickness: 0.2—0.4mm
Material hardness: 550 MPA—350 MPA
Formed width: 24mm
Main machine information size and weight Length of the main part: about 3500…800…1400
Weight of main part: 3 tons
Voltage Voltage : 380V/50HZ3Phase (as customer’s request)
Roller fixer Guide column
Frame middle plate welded, memorial arch frame type
Frame thickness: 25mm
Drive mode gear box
Material of rollers GCr12MoV
Material of shafts 45# steel with tempering
Diameter of shafts 40mm
Number of rollers 16 rollers
Main power 3kw
Cyclical planetary gear speed reducer)
Noted: different sizes will be produced by adjusting the spacers by hand.
Main elements of the machine
Decoiler 2 for different material
Main roll forming machine 1 set
Shearing saw 1set
Computer for PLC 1 set
Counter 1 set
Hydraulic Station 1 set
Runout table 1 set

Various types of keel forming machine

UD, CD metal stud roll forming machine, all-in-one combined light keel producer

Cater to the market requirement, Zhongtuo UD, CD metal stud roll forming machine was developed. Different with other roll forming machines, Zhongtuo metal stud roll forming machine supports both U shape and C shape metal track and stud making meanwhile sizes are options. So we call it as all-in-one combined light keel roll forming machine.
Features of UD, CD metal stud roll forming machine
1. One machine either could be used to make U stud in various sizes
2. Able to make C stud in various sizes.
3. For making C and U without changing rollers.
4. Easy to adjust sizes just by sizing in computer.
5. Machine is controlled by PLC station.

This machine is composed by the following parts: decloiler—-leveling system—-roll forming machine—-shearing and cutting part—-runout table.
Here are some basic parameters of Zhongtuo UD, CD metal stud roll forming machine:

UD, CD metal stud roll forming machine

Supported material Processing material: GI
Material thickness: 0.4—1.0mm
Material hardness: 550 MPA—350 MPA
Formed width: 28/60mm
Forming speed: 25m/min
Main part basic information Machine size:3800…1200…1400
Weight of main part: 3 tons
Roller fixer : Guide column
Memorial arch frame type
Frame thickness:25mm
Drive mode: gear
Material of rollers: GCr12MoV
Material of shafts: 45# steel with tempering
Diameter of shafts: φ40mm
Number of rollers : 10 rollers
Main power: 3kw

metal stud roll forming machine

Full automatic T grid machine for making main T gird

The reason why we called it full automatic T grid machine is that this machine could help you make T gird without person intervention, from roll forming to punching, this machine could make all perfect and fast. The machine could make main T gird in the speed of 16m/min.

The working process of full automatic main T gird roll forming machine.

Decoiler—-leveling—-roll forming machine—-punching—-cutting to length—-runout table.

Features of Zhongtuo main T grid machine:

  1. Full automatic and fast speed.
  2. Low energy consuming, no matter from workforce or electricity.
  3. Easy to operate, normally speaking one week then you can learn how to run it.
  4. The main T grid made by our machine is beautiful in shape and solid when using.

Zhongtuo fully automatic T grid machine is composed by the following elements:

  1. Single or double head decoiler for different types coil.
  2. Main roll forming machine.
  3. Hydraulic punching and servo cutting device.
  4. PLC control station.
  5. Runout table.

Here are some parameters of this full automatic roll forming machine for your reference:

  1. Number of forming rollers: 16 stations
  2. Shaft material: 45# steel with quenched treatment, precision machined, outer diameter: 40mm
  3. Roller material: bearing steel with quenched treatment
  4. Transport: by gear
  5. Forming speed: 0-30m/min
    f.Motor:4kw

g.Voltage:380v, 50Hz,3 phase (make according to customer needs )

  1. Structure: independent stand

Automatic tracking cutting

No. Name Size and mode number note
1 base frame 100*100*6 1
2 Control station 1 Include switch button
3 Hydraulic station 7.5kw 1 Taiwan motor, low nosie
4 Oil pump 63*80*80 3
5 Cooling device 35Hz 1
6 Sensor Npu 2
7 Encoder 600 1 Omron
8 tachometric wheel 6
9 Servo motor 3.9kw 1 GSK

Full automatic T grid machine

Zhongtuo wall angle roll forming machine, wall angle bead producer

Wall angle beads normally will be used together with C channel, U channel and others and the sizes are different according to the customer needs. And for without punching wall angle, there are also two types, with folding age about 1mm or without folding edge.  All those two types could be made by our machine one. Even If you have four to five different sizes needed, our machine also could make for you by our one wall angle roll forming machine.

Here is one picture for illustrating what I mean above:
wall angle roll forming machine

All those two types could be made by one machine with various sizes.

Work Flow of wall angle roll forming machine
wall angle roll forming machine1

Basic parameters of wall angle roll forming machine
Supported material Processing material: GI

Material thickness: 0.4-0.8

Material hardness: 550 MPA—350 MPA

Working speed 20m/min
Length about 3000…800…1400
Roller fixer Guide column
Material of rollers GCr12MoV
Number of rollers 10 rollers

wall angle roll forming machine

ZTRFM has been dedicating to roll forming technologies for over 2 decades and now boasts strong experience, capabilities, innovative thinking and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.

 

At ZTRFM, various payment terms are acceptable,you can choose what is convenient for you. Also we offer excellent after-sales services.  Typically , we offer 1 year warranty and whole life technical support. Our engineers can work overseas and clients can also come to be trained to how to operate machines.

 

For more information, please contact me at Whatsapp:008618730769688 or send an email to cnzt005@zhongtuocn.com

FAQ

  1. IS AFTER SALES SERVICE AVAILABLE?

Yes, we offer 7x 24hours online support and our engineers can work oversea to help.

 

  1. HOW CAN I GET TO YOUR FACTORY?

a. First fly to Beijing airport and then go from Beijing Nan to Cangzhou Xi (1 hour) by  high speed train . Then we can pick you up at the railway station.

b.   First fly to Shanghai Airport and then go from Shanghai Hongqiao toCangzhou Xi(4.5 hours)  by high speed train. Then we can pick you up at the railway station.

 

  1. WHAT IF SOME PARTS BREAK?

We offer warranty of 12 months ,during which free spare parts are available if some parts of the machine break to be irreparable. Besides, we also offer whole life technical support which means we will still offer technical advice 1 year after your purchasing. We can discuss to help you out.

 

  1. CAN YOU TAKE CHARGE OF TRANSPORT?

Yes, we have strong expertise in this area for years and you can trust us.

 

 

 

Zhongtuo wall angle roll former with punching holes

Here are some pictures for your reference:
1

Features of Zhongtuo wall angle roll former with punching holes:

  1. Our machine could make roll forming and punching as a whole, and then the working speed could be enhanced greatly.
  2. Punching hole types could be customized according to your needs.
  3. For the punching dies could be changed fast and easily.
  4. Low energy consuming and high working speed.
  5. Beautiful shape of machine, it takes small space in the factory, motor will be covered in the steel frame as a whole.
  6. Thick and hard steel frame of the machine for long time use.
  7. Painting part, we will choose the China homemade best painting for long time anti corrosion.

Work flow of wall angle roll former with punching holes:
2

Basic parameters of this machine:

Description Introduction Customer needs
Working  efficiency 5-15m/min
Thickness of Material 0.2-0.55mm According to your needs.
Width of material 35mm—65mm According to your needs.
Control system PLC Delta
Uncoiler system 1.5 Ton 500mm
Forming by rolling Roll 9 rows
Roller material Gcr12MoV quenched
Shaft and the diameter of axle 45#Aluminium processing

diameter of  40mm

Main part power 3kw
Hydraulic motor power 3kw
Hydraulic pressure 20Mpa
Scissor material Gcr12MoV quenched
length tolerance 3m±1.0mm
voltage 380V, 50HZ,3 phase Adjustable by customer
Frame form Gantry arch type
Driving Method Gear box
Color Yellow and blue adjustable
Working  Size length*Width*Height
Coiler feeder 1.5kw
Punching machine Gcr12MoV quenched
Punching moulds Each type one set

wall angle roll forming machine

Light steel Kell roll forming machine

Light steel keel roll forming machine

Light steel keel roll forming machine is component with decoiler,Entry leveling,main roll forming machine,Turkish head,cutting system, packing table and PLC control. Ceiling T bar is widely used for Ceiling, it is very popular in our life. And it is more stylish, personality and safety

t bar suspended ceiling grid machine

The main Technical Parameters of light steel keel roll forming machine:

Unit rolling capacity:Width<=200mm

Sheet thickness:0.6-1.2mm

Production speed: 15-30 m / min

Total installed capacity: about 5.5kw

Production area: 15 meters long*2.5 meters wide

IMG_4862

light steel keel roll forming machine has the following advantages:

1.The control equipment is PLC,in normal production based system with multiple security

2.Bed as steel weldments.And for tempering, eliminate stress, to avoid distortion of the fuselage.

3.roll forming machine frame is made of the cast iron structure,and by tempering.Strong resistance, long life.

4.Roller shaft material is 40Cr,and after quenching, the hardness is HB280.

5.Mold material is GCr15,quenching, hardness: HRC56-62 ℃

6.Transmission structure for the gearbox.Each rack has a gearbox forming,to ensure that equipment over time,high intensity running, and long service life.

IMG_4866

The maintenance methods of light steel keel roll forming machine:

In the light steel keel machine before starting operations after a good inspection,during operation of the machine,to strictly control during operation,the temperature of the machine and operating conditions,is there an unstable situation,is there grinding machine,is not there will be a strong voice,if present,i must hurry down to check,After the light steel keel machine running for some time and for some time,to lubricate the machine regularly and hygiene,Ensure clean and run portable machines,parts of aging must be promptly replaced.

T-bar_ceiling_frame

ZT-820 JCH roll forming machine

ZT-820 JCH roll forming machine

Installation Dimensions:1050mm—1400mm—13500mm

Total weight:about 9000kg

Host power:4kw

Hydraulic pressure:10-12mpa

Depth:48mm

Pitch:410mm

Electronic Control System:The whole machine adopts industrial computer PLC control

Working speed:8000mm/min

Forming passes: 20 row

The material of roll forming machine:steel 45# hard chrome platedhardness HR55-57

JCH-roll-forming-machine

Equipment Overview:820 seams type roof roll forming machine referred angle JCH roll forming machine,It is to update the traditional roofing screws replacement,It is mainly from decoiler,lading racks,enter beach,main roll forming machine,cutting system,hydraulic station,PLC etc of several parts.

The aircraft produced pressure plate to solve the conventional series of roof leakage problems,820 roll forming machine plate connected has break the traditional roof using screw gun connection,Installation Methods is 45 degrees bite installation, make better roofing,Make better roofing.