China homemade Ceiling Tee bar roll forming machine, half automatic version Zhongtuo cold roll forming machinery has two types Tee bar roll forming machines, half automatic version and full automatic version. In the last article we have mainly introduce the fully automatic version, here I will show you some information about the half automatic version.

The reason why I called it half automatic version which means you needs to punch hole on the Tee bar yourself. This half automatic version Tee bar roll forming machine only can change coil to T bar shape. If you need punching machine, we can make for you or you can buy from the market.

Half automatic Tee bar roll forming machine has the same working speed as the fully automatic version Tee bar roll forming machine but the time for punching part will be decided by the punching machine.

Cater to the market requirement, Zhongtuo UD, CD metal stud roll forming machine was developed. Different with other roll forming machines, Zhongtuo metal stud roll forming machine supports both U shape and C shape metal track and stud making meanwhile sizes are options. So we call it as all-in-one combined light keel roll forming machine.
Features of UD, CD metal stud roll forming machine
1. One machine either could be used to make U stud in various sizes
2. Able to make C stud in various sizes.
3. For making C and U without changing rollers.
4. Easy to adjust sizes just by sizing in computer.
5. Machine is controlled by PLC station.

This machine is composed by the following parts: decloiler—-leveling system—-roll forming machine—-shearing and cutting part—-runout table.
Here are some basic parameters of Zhongtuo UD, CD metal stud roll forming machine:

The reason why we called it full automatic T grid machine is that this machine could help you make T gird without person intervention, from roll forming to punching, this machine could make all perfect and fast. The machine could make main T gird in the speed of 16m/min.

The working process of full automatic main T gird roll forming machine.

Decoiler—-leveling—-roll forming machine—-punching—-cutting to length—-runout table.

Features of Zhongtuo main T grid machine:

1. Full automatic and fast speed.
2. Low energy consuming, no matter from workforce or electricity.
3. Easy to operate, normally speaking one week then you can learn how to run it.
4. The main T grid made by our machine is beautiful in shape and solid when using.

Zhongtuo fully automatic T grid machine is composed by the following elements:

1. Single or double head decoiler for different types coil.
2. Main roll forming machine.
3. Hydraulic punching and servo cutting device.
4. PLC control station.
5. Runout table.

Here are some parameters of this full automatic roll forming machine for your reference:

1. Number of forming rollers: 16 stations
2. Shaft material: 45# steel with quenched treatment, precision machined, outer diameter: 40mm
3. Roller material: bearing steel with quenched treatment
4. Transport: by gear
5. Forming speed: 0-30m/min
   f.Motor:4kw

g.Voltage:380v, 50Hz,3 phase (make according to customer needs )

1. Structure: independent stand

Automatic tracking cutting

Wall angle beads normally will be used together with C channel, U channel and others and the sizes are different according to the customer needs. And for without punching wall angle, there are also two types, with folding age about 1mm or without folding edge.  All those two types could be made by our machine one. Even If you have four to five different sizes needed, our machine also could make for you by our one wall angle roll forming machine.

Here is one picture for illustrating what I mean above:

All those two types could be made by one machine with various sizes.

Work Flow of wall angle roll forming machine

ZTRFM has been dedicating to roll forming technologies for over 2 decades and now boasts strong experience, capabilities, innovative thinking and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.

At ZTRFM, various payment terms are acceptable,you can choose what is convenient for you. Also we offer excellent after-sales services.  Typically , we offer 1 year warranty and whole life technical support. Our engineers can work overseas and clients can also come to be trained to how to operate machines.

For more information, please contact me at Whatsapp:008618730769688 or send an email to cnzt005@zhongtuocn.com

FAQ

1. IS AFTER SALES SERVICE AVAILABLE?

Yes, we offer 7x 24hours online support and our engineers can work oversea to help.

2. HOW CAN I GET TO YOUR FACTORY?

a. First fly to Beijing airport and then go from Beijing Nan to Cangzhou Xi (1 hour) by  high speed train . Then we can pick you up at the railway station.

b.   First fly to Shanghai Airport and then go from Shanghai Hongqiao toCangzhou Xi(4.5 hours)  by high speed train. Then we can pick you up at the railway station.

3. WHAT IF SOME PARTS BREAK?

We offer warranty of 12 months ,during which free spare parts are available if some parts of the machine break to be irreparable. Besides, we also offer whole life technical support which means we will still offer technical advice 1 year after your purchasing. We can discuss to help you out.

4. CAN YOU TAKE CHARGE OF TRANSPORT?

Yes, we have strong expertise in this area for years and you can trust us.

Here are some pictures for your reference:

Features of Zhongtuo wall angle roll former with punching holes:

1. Our machine could make roll forming and punching as a whole, and then the working speed could be enhanced greatly.
2. Punching hole types could be customized according to your needs.
3. For the punching dies could be changed fast and easily.
4. Low energy consuming and high working speed.
5. Beautiful shape of machine, it takes small space in the factory, motor will be covered in the steel frame as a whole.
6. Thick and hard steel frame of the machine for long time use.
7. Painting part, we will choose the China homemade best painting for long time anti corrosion.

Work flow of wall angle roll former with punching holes:

Basic parameters of this machine:

Light steel keel roll forming machine

Light steel keel roll forming machine is component with decoiler,Entry leveling,main roll forming machine,Turkish head,cutting system, packing table and PLC control. Ceiling T bar is widely used for Ceiling, it is very popular in our life. And it is more stylish, personality and safety

The main Technical Parameters of light steel keel roll forming machine:

Unit rolling capacity:Width<=200mm

Sheet thickness：0.6-1.2mm

Production speed: 15-30 m / min

Total installed capacity: about 5.5kw

Production area: 15 meters long*2.5 meters wide

light steel keel roll forming machine has the following advantages：

1.The control equipment is PLC，in normal production based system with multiple security

2.Bed as steel weldments.And for tempering, eliminate stress, to avoid distortion of the fuselage.

3.roll forming machine frame is made of the cast iron structure,and by tempering.Strong resistance, long life.

4.Roller shaft material is 40Cr,and after quenching, the hardness is HB280.

5.Mold material is GCr15,quenching, hardness: HRC56-62 ℃

6.Transmission structure for the gearbox.Each rack has a gearbox forming,to ensure that equipment over time,high intensity running, and long service life.

The maintenance methods of light steel keel roll forming machine:

In the light steel keel machine before starting operations after a good inspection,during operation of the machine,to strictly control during operation,the temperature of the machine and operating conditions,is there an unstable situation,is there grinding machine,is not there will be a strong voice,if present,i must hurry down to check,After the light steel keel machine running for some time and for some time,to lubricate the machine regularly and hygiene,Ensure clean and run portable machines,parts of aging must be promptly replaced.

ZT-820 JCH roll forming machine

Installation Dimensions:1050mm—1400mm—13500mm

Total weight:about 9000kg

Host power:4kw

Hydraulic pressure:10-12mpa

Depth:48mm

Pitch:410mm

Electronic Control System:The whole machine adopts industrial computer PLC control

Working speed:8000mm/min

Forming passes: 20 row

The material of roll forming machine:steel 45# hard chrome platedhardness HR55-57

Equipment Overview:820 seams type roof roll forming machine referred angle JCH roll forming machine,It is to update the traditional roofing screws replacement,It is mainly from decoiler,lading racks,enter beach,main roll forming machine,cutting system,hydraulic station,PLC etc of several parts.

The aircraft produced pressure plate to solve the conventional series of roof leakage problems,820 roll forming machine plate connected has break the traditional roof using screw gun connection,Installation Methods is 45 degrees bite installation, make better roofing,Make better roofing.

C channel steel roll forming machine

C steel roll forming machine technical parameters

Equipment length 7600mm, width 950mm, height 1000mm;
power equipment is 11 kilowatts, hydraulic station power is 11 kilowatts;
Roller bearing steel (GR15), after annealing forged;
Base with 320 I-beam;
Adopted under five on four leveling, to ensure smooth;
Using secondary molding type, ensure equations and Cartesian products, top size can be produced;
Rolling material thickness 1.5mm-3mm (also according to user requirements and design thickness);
The width of the Rolled C steel is 80mm-300mm;
Rolling speed 8-9m / min;

Use of new butt regulatory steel sets, simple, fast and secure;

C steel roll forming machine direction for use

C steel roll forming machine is a roll to produce a variety of specifications C purlin roll forming machine finished single.It made from Manual de-coiler ,Electric Feeding ,Servo motor feeding ,oll Forming Machine,Computer Control Cabinet,Automatic cutting Mechanism ,Run-out Tables.This machine is used automatic punching,simple operation and so on.
C steel roll forming machine equipment rolled C steel finished with good pressure perfomance tension good flatness,automatic fixed-length cutting, automatic punching, high degree of automation, quick and easy installation, the product can be used as medium-sized industrial buildings the main load-bearing structures, such as factories, warehouses, machine garages, hangars, exhibition halls, theaters, stadiums, fairs trellis roof and wall flat load bearing support.Cold-formed steel is the main material production of light steel structure, the use of steel or steel roll forming material.
C steel roll forming machine made the wall thickness can very thin,and it simplifies the production process,improve the production efficiency .It can be produced hot-rolled with the general method but difficult to produce a uniform cross-sectional shape of the complex variety of profiles and cold-formed steel of different materials.

Random combined light keel machine

In the market, it is easy to see common combined light keel roll forming machine like UD30 & CD60 or CUW 50-75-100. Those typical sizes are for ceiling or drywall. For saving space and cost, they design those drawing profiles by one or two machines then you can save lots of money.
Meanwhile for random combined light keel machine could be used to make any types of light keels. The combination of two sets of machines is just for making the machine smaller and taking small space. When letting two machines working, it is much easier to watch and operate. The two different drawing profiles could be made at the same time.
The combination is random, they are could be wall angel roll forming machine, C stud roll forming machine, U track machine and others.

Here are machine pictures for your reference:

Advantage of combined keel machine:

1.One machine two drawing profiles.
2.Two drawing profiles could work at the same time.
3.Small size, taking up small space.
4.Lower cost and could share some common parts.
5.Easy to operate and easy to watch production.
6.Higher speed and long time to use.
7.Random combination.

Main machine parameters:

1.Voltage:380V/50HZ3Phase(as customer request)
2.Roller fixer : Guide column
3.Frame: middle plate welded
4.Memorial arch frame type
5.Frame thickness: 25mm
6.Drive mode: gear
7.Material of rollers: GCr12MoV
8.Material of shafts: 45# steel with tempering
9.Diameter of shafts: 40mm
10.Number of rollers : 10rollers
11.Main power: 4kw
12.Cyclical planetary gear speed reducer）
If you want to know more information about this machine, please contact us at any time. Our Email :  roofingmachine@zhongtuocn.com

Normal speed Furring channel light keel roll forming machine

Furring channel light keel roll forming machine could be used to make light keel furring channel in batch fully automatically. PLC control system, touch screen, so ZT furring channel light keel roll forming machine is easy to operate.

What is Furring channel light keel?

Furring channel light keel is also called omega light keel. It is either could be used to do ceiling building and drywall building. It is a kind of bearing weight light keel in the construction. Here are some pictures for your refernce:

Furring channel light keel roll forming machine:

This machine is composed by the following elements: decoiler, lelveling beach, roll forming machine, shearing system and runout table. Here is the machine picture for your refernece:

Main parameter of furring channel roll forming machine:

Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, gear transmission (the first and the last roller, the down roller should be attached with the upper one with the gear drive.), roller surfaces polishing, hard plating, heat treatment and galvanizational treatment. The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped.
Length of the main part: about 3200Ñ…800Ñ…1400
Weight of main part: 3 tons
Voltage: 380V/50HZ3Phase (as customer’s request)
Roller fixer: Guide column
Frame: middle plate welded
Memorial arch frame type
Frame thickness: 25mm
Drive mode: gear
Material of rollers: GCr12MoV
Material of shafts: 45# steel with tempering
Diameter of shafts: 40mm
Number of rollers: 12 rollers
Main power: 3kw

For this machine, if you wanna to check more information, please contact us or visit our knowledge base