Category Light Steel Keel Rolling Machine

Meshy type angle iron machine

Meshy type angle iron machine

Meshy type angle iron machine is something like metal wall angle roll forming machines. Different with traditional wall angles, now the meshy type wall angle is quite popular. The meshy type wall angel either could be used with ceiling or drywall building to make the ceiling or drywall stronger. Base on this need, we developed new meshy type wall angle roll forming machine. Here are some pictures of meshy type wall angle for your reference:

Meshy type angle iron machine

Work process of Meshy Type Wall Angle Roll forming machine

decoiling– decoiler–coiler feeder– for sending coil to the punching machineï–punching –punching– punching mesh size by punching– feeding– roll forming machine– shearing and cutting –runout table.

Meshy type angle iron machine

The meshy type wall angle roll forming machine is composed by the following elements: And there are some optsions for you to choose.

No. Item Name Quantity
1 Decoiler

Option A: Hydraulic Decoiler

Option B: Motor Decoiler

Option C: Manual Decoiler

1 SET
2 Coiler feeder 1 SET
3 Leveling part 1 SET
4 Punching part 1 SET
5 Roll forming part 1 SET
6 Shearing and cutting part 1 SET
7 Hydraulic Station 1 SET
8 PLC control system 1 SET
9 Runout table 1 SET

Machine meshy wall angle roll forming machine is different with wall angel normal machine as it has many punched holes.

Meshy type angle iron machine

Main part introduction:

Punching part
This part will be punching coil to meshy type and for further roll forming.
Feature of the shearing part: Ensure stability, precision and cutting speed
Function: Automatic cutting controlled by PLC
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
Material of blades: Gcr12MoV quenched
Power supply: hydraulic power
Frame: Pillar style with rack & pinion system
Stroke switch: non-contact photoelectric switch
Components: It contains one set of cutting tools, one hydraulic tank and one cutter machine.

If you want to know more details of this machine, please contact us at any time. Meanwhile for wall angle, if you need the type used together with T grid without holes wall angle machine, please refer to another website page

Heavy duty C purline, L purline roll forming machine

Heavy duty C purline, L purline roll forming machine

When you need to make C purline in different sizes, L purline or U shape purline by one machine and the mateiral thickness already reach to 5mm from 1.5mm, our factroy heavy duty C purline, L purline roll forming machine will be your best choice.
In some cases, when building factroy, we do not have too much space to put many machines. Or at the beginning, we do not have too much budget to buy many machines. Then one machine, many sets of moulds will be the better option. Bsed on the needs, we develop new tech machine, which can be changed mould and spacer easily.

Take the following drawing profiles for example.

Heavy duty C purline

Fro example, when you need to make those three drawing profiles by one machine, we will design machine like the following parameter list:

Electirical Decoiler

Usage: It is used to support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system
Loading capacity: 10T
Uncoiling width: 800mm
Inner diameter: 450-550mm
With the coil feeder
Moter: 5.5kw

Leveling part

Usage: Put the raw material (steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.
Roller quantity: 13 rollers

L purline roll forming machine

Roll forming part
Usage: this part will change the punched material to the shape of you required.Length of the main part: about21000   2200   1600Weight of main part: 32 tonsVoltage:380V/50HZ3Phase(as customer s request)Roller fixer : Memorial Gateway
Frame : Bolt arch structure
Memorial arch frame type
Frame thickness:45mm
Drive mode: gearbox as transmission
Material of rollers: GCr15 quencing 58-60
Material of shafts: 45# steel with tempering
Diameter of shafts: φ120mm
Number of rollers : 16 rollers
Main power: 30kw
Cycloidal planetary gear speed reducer
Flying Shearing and cutting part
Feature: Ensure stability, precision and cutting speed
Function : Automatic cutting controlled by PLC
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
Power supply : hydraulic power 15kw
Frame : Pillar style with rack & pinion system
Stroke switch : non-contact photoelectric switch
Components: It contains one set of cutting tools, one hydraulic tank and one cutter machine.
Hydraulic Station
It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank, the pump drives the cutter machine to begin the cutting job.
Hydraulic motor Power:3kw
Hydraulic oil: 46#
Volume: L
Components: The system includes a set of hydraulic tank, a set of hydraulic oil pump, and two hydraulic pipes.And two sets of electromagnetism valves.
Electric Control System
Feature:
1.Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with stability, precision and lifetime.
2.Other electric element are Delta
3.Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.
Counter
4.One counter gauges length, pulses, and decides length.
5.Omron encoder for length measurement.
Runout table

It adopts welded steel and supported roller to transmit the products.3m/set

Features of Heavy duty C purline, L purline roll forming machine:

  1. Support many types drawing profile.
  2. Easy to change spacer and easy to change mould.
  3. Using gearbox as the transmision method.
  4. Using Memorial Gatewaystructure to make sure machine have enough power to process 5mm thickness material.
  5. Hydraulic decoiler with loading car, supporting unit and pressing arm.
  6. High tech leveling system to make sure input coil neat and clear.

Combined UC light keel machine

Combined UC light keel machine

For the combined UC light keel roll forming machine, we have two types: one is made by adjusting spacer and the other we make two separated machines by different shaft and rollers. When you want to save machine cost, please choose the first option. When you need to do huge production, please choose the second options.
Combined UC light keel machine could be used to make C stud and U track by one machine and you do not need to adjust spacer. The combined U track and C stud machine is like making two machine together but using one set of electricity system, PLC control system and machine frame. By this method, the combined machine takes little space and save some money. For any sizes U track and C stud could be combined together. Here is some drawing profile we made before for your reference:

Here is the combined C stud and U track roll forming machine pictures:

Same with the entire roll forming machine, this combined light keel machine is composed by Decoiler, leveling beach, roll forming machine, shearing system and others. But the main machine will have some different. Here is the detail machine picture for your reference:

Combined UC light keel machine

Why choose combine U track and C stud machine?

1.Small machine design, it takes small space in the factory. If you factory has small space, please choose this type.
2.For the U track and C stud, you do not need to change roller and adjust the spacer.
3.Lower cost, as the two drawing profiles could be made by one machine, one PLC control system, one set of motors.

Some more detail parameters of the machine for your reference:

Manual decoiler
Material coil inner diameter 450mm-550mm
Max coil width 300mm
Carrying capacity 1500kg
Main roll forming machine
Number of forming steps 9 stations
Shaft material:45# steel Outer diameter 50mm
Roller material: Cr12MoV
Transport by gear
Forming speed: 15-20m/min
Motor 7.5kw
Voltage 380v,50Hz,3 phase
Shearing system
Usage Together with punching words, cutting will be done together.
Material of blades Gcr12 quenched
Power supply hydraulic power
Frame Pillar style with rack & pinion system
Stroke switch non-contact photoelectric switch
Hydraulic Station
Hydraulic motor Power 3kw
Hydraulic oil 46#
Components The system includes a set of hydraulic tank, a set of hydraulic oil pump, and two hydraulic pipes. And two sets of electromagnetism valves.
Electric Control System
Feature 1.Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with stability, precision and lifetime.
2.Other electric element is Delta.
Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.
Brand Panasonic

 

High speed light keel roll forming machine

High speed light keel roll forming machine

High speed light keel roll forming machine working speed could reach 50 meter per minute. This kind of machine is quite poplar in Dubai, UAE, Europe, American and other places, where worker salary is high and house rent is also high. For this kind of machine has higher production. The high speed light keel roll forming machines could make furring channel machine, C track machine, U stud machine, wall angle roll forming machine and others.

Here is the machine picture for your reference:

High speed light keel roll forming machine

Features of high speed light keel roll forming machine:

1.High speed when working, it can reach 50m/min. normally machine working speed is around 20m/min.
2.Working steady. For catering to the high speed, the machine frame, based and roller, PLC must be very good. So when working, it is very steady.
3.Long time to use. For make the high speed machine long time to use, we add the water cooling down system to machine. Even if in the hot temperature countries, cooling down system can make machine work long time.
4.Flying cutting saw. For the high speed roll forming machine, we use the servo transmission system. Flying tracking cutting saw. The cutter moves together with the finished product. By this method, the working speed can enhance greatly.
5.Use the gearbox as the transmission method, so when working, it is fast and steady.

Main parameters of the high speed light keel machine:

No. Name Size and mode number note
1 base frame 100*100*6 1
2 Control station 1 Include switch button
3 Hydraulic station 4kw 1
4 Oil pump 63*80*80 1
5 Cooling device 35Hz 1
6 Sensor Npu 2
7 Encoder 600 1 Omron
8 tachometric wheel 2
9 Servo motor 3.9kw 1 GSK
10 Mold Mulfan1 4
11 Lead screw Sfu4020-1230 1 Taiwan
12 Guide HG35-2000 2
13 Slider HGH35cA 4
14 Coupling 4

For this machine, if you want to know more information, please contact us at any time.

Ground solar pillar roll forming machine

Ground solar pillar roll forming machine

What ground solar pillar products can benift you?

  1. Normally speaking, when big project of photovoltaic systems, we use concrete bar (block), foundation form (Special Foundation ) and need to consult a professional design engineer. But now the worker can do installation simply according to the drawing.
  2. The new design solar pillar cab do quick installation and construction of power station with large ground photovoltaic system.
  3. I t is flexible regulation to meet the complex requirements of the construction site.
  4. Meanwhile to streamline the number of accessories to facilitate on-site workers to identify and install.

Here are some installation pictures for your reference:

Ground solar pillar roll forming machine

Now the machine, we designed to make the photovoltaic systems in batch and fullly automatic, first drawing profile:

Ground solar pillar roll forming machine 1

Here is the machine picture we made for your reference:

Ground solar pillar roll forming machine 2For more information and detail inforamtion of this machine, please contact us at any time.

 

Combined Keel Roll Forming machine

Combined Keel Roll Forming machine/ Double line keel roll forming machine

If you have the demand of the light gauge roll forming machines, we can supply you a new design type, that’s to say the combined keel roll forming machine, we can also call this machine double line keel roll forming machine, this double line keel roll forming machine is very popular nowadays in all around the word.
Normally this kind of double line machines can produce the light gauge structure for the customers, this structure used for the dry wall or for the ceiling of the house, such as the c u channel roll forming machine, stud and track roll forming machine, furring channel roll forming machine as so on. We can say that our machine can produce any shape or size profiles as your demand, because our machine are customized, you give us the profile drawiCombined Keel Roll Forming machine/ Double line keel roll forming machinengs and then we design the machine for you.
And at the same time, this kind of double line keel roll forming machine have its advantage, first, this two line use the same machine table, so the machine size is small, this will save the space of the customer’s warehouse, and second, this will be easy for transportation, for example, if you choose two machines, maybe you need one 40 ft container to load, but if you adopt the double line keel roll forming machine, one 20 ft container is enough.
Even there are two forming lines in the machines, but our machine have two separated control system, I mean if one system have some problem, this will not influence the another line, so they can produce at the same time but not one by one.
Here I attached several of our machine pictures for you reference, please have a look.
The ready made products of our machine:
Combined Keel Roll Forming machine/ Double line keel roll forming machine 1

Light Steel L Profile Metal Angle Roll Forming Machine

Steel Angle Roll Forming Machine/Light Steel L Profile Metal Angle Roll Forming Machine

Light Steel L Profile Metal Angle Roll Forming Machine Our L Metal Angle Machine Advantage 1.Good quality: We have a professional designer and experienced engineer team.And the raw material and accessories we use are good. 2.Good service: we provide the technical support for whole life of our machines. 3.Guarantee period: within one year since the date of finishing commissioning. The guarantee covers all the electric, mechanic and hydraulic parts in the line except for the easy-worn parts. 4.Easy operation:All machine cotrolling by PLC computer controlling systerm. 5.Elegant apperance:Protect the machine from rust and the painted colour can be customized 6.Reasonable price:We offer the best price in our industry. Light Steel L Profile Metal Angle Roll Forming Machine Our L Metal Angle Machine Technical Parameter No. Item parameter 1 Machine size 7500*1300*1500mm 2 Machine weight 3500kg 3 Machine power 11kw 4 Hydraulic engine 3.7kw 5 Roll speed 14M/Min Max 6 Roll stations 12 7 Roller material GCr15 8 Effective width 50-100mm 9 Feeding width mm 10 Voltage 380V 50Hz 3PH/Customized 11 Material thickness 3mm/Customized 12 Control System Schneider/Delta/Customized Light Steel L Profile Metal Angle Roll Forming Machine

Light steel frame villa roll forming machine

Light steel frame villa roll forming machine

Summary We are a new high-tech enterprise who owns many proprietary technology in China. We keep focusing on researching and developing different roll forming machines. We lead to a new age of steel producing area and have quantities of customers oversea. Help you create a light steel system which is not only suitable for Chinese market but also suitable for international market. According to different requirements of users, we can design and manufacture different kinds of light steel frame forming machines, which is utilized to produce various steel structure formed steel, such as light steel keel. The machine is mainly composed of decoiler, roll former, cutting device, product table, and control cabinet, etc. Light steel frame villa roll forming machine The frame of the light steel forming machine adopts formed steel construction and after welded, this machine utilizes integrity processing technology. It enjoys rational and beautiful structure, strong carrying ability, and stable and reliable performance. The forming roller of this machine is designed by professional technicists. The machine undergoes high precision processing and heat treatment before chromeplate. So this machine is characterized by high forming precision and long service life. The main components of this device are from products of famous brands, thus ensuring the whole performance and quality. Controlled by PLC, this machine is easy to operate, thus workers without special training can operate it very well. This equipment is convenient to debug, and enjoys low noise and high efficiency. Different Software Optional: You can choose different software, which reduces your investment risk. Light steel frame villa roll forming machine 1 Light steel frame villa roll forming machine 2 Light Steel Frame Villa Performance: 1)Lifetime for structure: 50 years. 2)Earthquake resistance: Max. more than 8 grades. 3)Wind resistance: max 64m/s. 4)Fire resistance: all the materials used can be fire resistance. 5)Snow resistance: max 2.9KN/m as required 6)Heat insulation: 100 mm in thickness can match 1 m thickness of brick wall. 7)High acoustic insulation: 60db of exterior wall 40db of interior wall 8)Insect prevention: Free from the damages by insects, such as white ants 9)Ventilation: a combination of natural ventilation or air supply keep the indoor air fresh and clean 10)Packing and delivery: 140SQM/ 40’HQ container for structure only and 90SQM/ 40’HQ container for structure with decorate materials. 11)Installation: the average is one worker one day install one SQM. 12)Installation guide: dispatch engineer to guide on site. Light steel frame villa roll forming machine 3 Light Steel Frame Villa Appearance: Building overall looks attractive Internal is covered by color steel plate Structure and color are matched coordinately Light steel frame villa roll forming machine 4

Light steel roll forming machine

Light steel roll forming machine

Descirption of our machine: The light steel roll forming machine we produced are widely used in all around the world. The thickness of the material used for the light steel roll forming machine are normally below 1.2 mm, so we named the machine light steel roll forming machine. Our machine widely used in the light guage or light weight steel building systems. A drywall stud and track roll forming machine usually consists of manual decoiler, a feeding guide unit, a punching tool, a roll forming unit, a cutting unit, a transimission unit, a hydraulic unit, a control unit, and runout tables. Under PLC control system, this light steel roll forming machine can automatically produces max 25 meters metal c studs or u track per minute. Advantages of our machine: In modern buildings, people tend to use steel because steel is light weight, recyclable, costs less money and time, compared to traditional clays, stones or bricks. In a lightweight or light gauge steel building, most of building materials are made of steel, and most of these steel building materials are manufactured by roll forming machines. One of which is light steel roll forming machine that has been designed for the continuous and automatic production of metal c stud and u track applied for both exterior and partition walls in both individual and industrial buildings. Parameters of our machine: Decoiler Type: Manual Decoiler; Weight Capacity Of Decoiler:3 Tons; Material: Galvanized steel strips; Material Thickness:0.3-1.2mm; Shaft Diameter: 50mm; Material of shaft: 45# steel; Forming Roller stand: 10-13 stations; Roller material: 45# steel with the surface coated with hard chrome 0.05mm; Main Power: 5.5 KW; Transmission: by gear; Cutting type: Hydraulic cutting; Hydrauli power: 3KW; Hydraulic Blade and cutter material: Cr12 steel, quenching process 58-62; Electrical Control System: Delta PLC Board with Inverter, Omron Encoder; Electricity Input: 380V, 3 Phase 50Hz; Operation: Touch Screen with button; Application of our machine: Our machine widely used in the light guage or light weight steel building systems. Applied for both exterior and partition walls in both individual and industrial buildings. Light steel roll forming machine

Steel keel roll forming machine

Steel keel roll forming machine

Description of our steel keel roll forming machine: Steel keel roll forming machine is a kind of machines that can forming the steel plate to the required profiles. Normally this kind of steel keel roll forming machines use the galvanized steel plate as the raw material, and this material are coils type, this will let the machine produce continuously, so it will increase the efficiency of the production. Steel keel roll forming machine Advantages of our steel keel roll forming machine: Our steel keel roll forming machine adopt the middle plate welded structure, this will let our machine stable and strong. The middle plate welded structure is more strong than the square pipe welded structure. And for the roller fixer, our machine adopt the memorial arch type. This kind of memorial arch roller fixer is much more precision than the middle plate welded roller fixer. Our machine roller adopt the Gcr12 material, this material is the best material for the forming rollers, we gurantee the rollers no damage within five years, if have damage within five years and then we change new rollers for you in free. Steel keel roll forming machine Appplications of our steel keel roll forming machine: Our steel keel roll forming machine is wildly used in the house buliding and decoration. For example: our steel keel roll forming machine can produce the steel c channel as the support structure of the house, and our machine can also used in the ceiling and drywall building. Here I attached several application photos for you reference. Steel keel roll forming machine