Category Metal Door Machine

Roller Shutter Roll Forming Machines Are Designed Specifically For Manufacturing Individual

Description of The Roller Shutter roll forming machine

The TRFM ISO CE Certified Roll-Up Door Machine is designed for manufacturing shutter doors, offering production speeds ranging from 15m/min to 45m/min. Customization options are available to meet diverse needs.

This series of roll-forming equipment specializes in producing various rolling shutter door panels. In addition to forming the panels, these machines can punch holes and create embossed patterns, with panel profiles tailored to specific customer requirements.

As an experienced manufacturer, Cangzhou Roll Forming Technology employs cutting-edge production techniques and enforces rigorous quality standards at every stage of manufacturing. This ensures that every rolling shutter machine delivers consistent and reliable performance.

– Production Speed: Options include 20, 30, 40, 50, and up to 60 m/min.
– Enhanced Efficiency: Features such as a continuous flying cut system and an automatic stacking mechanism enable operation at speeds up to 60 m/min.

For detailed information on pricing and machine specifications, please contact us directly.

Pre-cutting flow:

Decolier(passive/auto)→Feeding and Guiding Table→leveling system→hole punching system(as profile requests)→pre-cutting to length →Roll Forming System→Output Manual Supporter/Auto Stacker(optional)

Post-cutting flow:

Decolier(passive/auto)→Feeding and Guiding Table→leveling system→hole punching system(as profile requests)→Roll Forming System→Post-cutting to length(Hydraulic)→Output Manual Supporter/Auto Stacker(optional)

Roll Shutter Door Profile Drawing:

Rolling Shutter Door Roll Forming Line Layout:

Application pictures of rolling shutter door structures:

The Technical Specifications Of Rolling Shutter Door Machine

ZTRFM ISO CE Certificated Roll Up Door Machine Metal Shutter Door Roll Forming Machine
1.Formed Material GI Thickness:0.6-1.2mm
2.Decoiler Hydraulic automatic decoiler Manual decoiler(will give you as free)
3.Main body Roller station 12 rows(As your requirement)
 Diameter of shaft 50mm solid shaft
Material of rollers 45# steel, hard chrome plated on the surface
Machine body frame Metal steel welded
Drive gear and Chain transmission or gearbox
Dimension(L*W*H) 5500*800*1200(customize)
Weight About 3T
4.Cutter Automatic cr12mov material, no scratches, no deformation
5.Power Motor Power 7.5KW
Hydraulic system power 5.5KW
6.Voltage 380V 50Hz 3Phase As your requirement
7.Control system Electric Box Siemens(famous brand)
Language English(Support multiple languages)
PLC Automatic production of the whole machine. Can set batch, length, quantity, etc.
18.Forming Speed 15-45m/min(customized) Speed is adjustable according to customer’s request

More Machine Pictures:

 

 

High Quality Australian Style Roller Shutter Door Roll Forming Machine 

Feature of Australian Shutter Door Roll Forming Machine  

Australian steel roller doors are designed for easy installation, quiet operation, and manual lifting. They come in attractive colors with a sleek, horizontally embossed finish. Roll Doors Australia products are known for their enhanced durability and straightforward installation process, which speeds up construction and shortens project timelines. Made from stainless steel, these rolling shutters not only create an appealing aesthetic but also ensure effective ventilation. Additionally, they offer robust security, providing strong isolation and anti-theft protection.

Roller Material: 45# steel with hard chrome plating on the surface.

Shaft Material: Tempered 45# steel.

Shaft Diameter: φ70mm.

Roller Count: 24 rollers.

Design: Separate molding ensures a precise, attractive profile.

Main Power: 11 kW (cycloidal planetary gear speed reducer).

Advantages of Our Australian-Style Roller Shutter Garage Door Roll Forming Machine:

– Separate molding roll forming ensures each wave has a smooth finish without surface scratches.

– Pre-shearing includes 4 additional roller stations for edge trimming, resulting in a neater lock edge.

– Waste coil collector and slitter allow the machine to accommodate wider coils if needed.

– Equipped with two-pillar pole shearing, providing both strength and an attractive design.

Differences from Traditional Roll-Up Doors:

– The Australian-style door panel is a single, continuous piece, unlike traditional models where multiple sections are connected in series.

– A unique spring system keeps the door balanced in any position, enhancing stability and ease of use.

– Muffler belts on both sides of the door panel ensure quiet, smooth operation.

– We provide online exhibition options, allowing customers to explore our products and gain a broader understanding of our offerings conveniently. ZTRFM Machinery guarantees high-quality, functional profiles.

Profile drawing:

Finished Product Pictures:

Application pictures of rolling shutter door structures:

Flow Chart:

Why Choose us:

– Over a decade of experience in manufacturing high-quality equipment for cold-formed steel structures.

– Competitive pricing paired with exceptional quality.

– One-year warranty at no additional cost.

– Prompt after-sales support to address any concerns.

– Customization options available based on client specifications.

– Designed for ease of operation and maintenance.

The Technical Specifications Of Australian Rolling Shutter Door Machine

Check out more detailed features for further information.

Series Details Parameter
 

Product sheet

Raw material PPGI & GI
Material thickness 0.6-0.8mm
Sheet cutting length Adjustable
 

 

Decoiler

Work type: Passive type, Expand and shrink manually
Structure:Steel channel welded for the basic frame
Usage:To support the coil and make the uncoiling, need the forklift or overhead crane to carry the coil on decoiler
Loading capacity: 5 tons, Coil width: 1250mm
Inner diameter: 450-550mm (manual adjustment)
Manual brake system, with big hand driving wheel, easy to operate
 

Rolling shaft

Shaft material:45# STEEL
Shaft type: solid shaft
Shaft diameter: 70 mm
Roll forming machine Tempering treatment to prevent deformed and improve hardness
 

Roller

45# steel
0.03mm Chromed treatment, make the rollers more smoothly, improve the hardness and prevent abrasion, anti corrosion increase of service life
Rolling station 24 rolling stations
Middle wall plate thickness 18mm thickness
Work speed 0-20 m/min
Machine structure Carbon steel welded structure
Machine basic frame 300# H steel welded
Anti rusty treatment after welding
Work power 5.5 kw
Rolling spacer Anti rusty treatment
Steel bar Anti rusty treatment
Transmission By Chains with cover
Control system Frequency brand Delta (original)
PLC brand Delta (original)
 

 

Hydraulic system

Work type Hydraulic cutting
Driving method By pillar type Cylinder
Hydraulic motor power 5.5 kw
Cutter material GB-Cr12
Cutting length tolerance ±1mm/3m
Cutting feature Steady and safe working condition

More Pictures Of The Machine:


Advanced Roller Shutter Slat Roll Forming Machines: Precision Engineering for Durable Security Systems

Description of the Roller Shutter Slat roll forming machine  

The Cangzhou Zhongtuo Roller Shutter Slat Roll Forming Machine is engineered to produce a wide range of roller shutter slats, including PU slats (fire curtains) and Venetian blinds, suitable for a variety of applications such as garage doors, commercial shutters, fire doors, industrial facilities, public offices, kiosks, pavilions, and windows. This machine can process materials such as galvanized steel, stainless steel (304 and 316), and aluminum, with thicknesses ranging from Gauge 16 to Gauge 24 (commonly used in the U.S.) or 0.6mm to 1.5mm for international standards.

The machine is capable of producing popular profiles such as flat slats, curved slats, perforated slats, 55, 77, and 90 foam slats, and Venetian blinds in C50, C80, and Z90 sizes.

Cangzhou Zhongtuo offers customized roller shutter slat roll forming machines tailored to meet high-precision demands, ensuring smooth, burr-free surfaces and accurate punching. For micro-perforated slats, we can achieve hole spacing tolerances as tight as 0.3mm using a servo feeder system. Additionally, our machines can manufacture various accessories, including octagonal tubes, slat door rails, guide channels, and different types of bottom bars (I, T, and L shapes). Regardless of the line you choose, ZTRFM Machinery guarantees the production of high-quality, reliable profiles.

Profile drawing:

Application pictures of rolling shutter door structures:

Flow chart:

 

Case A and Case B feature Description:

Both Case A and Case B are equipped with advanced IPC and PLC control cabinets, featuring 20GB of memory and software capable of programming and managing a full batch of standard jobs. This state-of-the-art control system is currently being rolled out across all Linbay roll forming machines.

In Case A, the system is fine-tuned for the production of foam shutter slats, ensuring seamless operation with a processing speed of around 10m/min.

Case B, on the other hand, is specifically designed for double-row shutter slats, enabling the machine to produce two profiles simultaneously. It incorporates three types of center punches and two variations of end lock holes, as well as micro-perforation capabilities, operating at a speed of 8m/min.

The Technical Specifications Of Rolling Shutter Door Machine

These slats are later assembled to create the complete door. Now let me introduce more details about our Saudi type Australia rolling shutter door machine.

Part 1: Manual Decoiler

 

Decoiler

A. Work type: passive
B. Structure: Steel channel welded for the basic frame
C. Usage: To support the coil and make the uncoiling
D. Brake system: manual
E.Max coil width: 300 mm
F.Inner diameter: 450-550mm(manual adjustment)
G.max capacity: 3 tons
Part 2: Main roll former
 

 

Roll forming machine

Feeding device Feeding width is adjustable with hand wheel
One set roller to carry and feed the sheet at the beginning
Rolling shaft Shaft material:45# STEEL
Shaft diameter: 60 mm
Tempering treatment to prevent deformed and improve hardness
Roller Gcr15, heat treatment and quenched HRC58-62°
Rolling station 27 rolling stations
Work speed 5-12 m/min
Machine structure Cast iron structure
Machine basic frame Square pipe welded with panel cover
Work power 18.5 kw
Rolling spacer Anti rusty treatment
Transmission By gear box
Part 3: PLC control system
 

 

Control system

Frequency brand Delta (original)
PLC brand Delta (original)
Frequency brand Delta (original)
Screen type Touch screen, also have buttons on the panel
Screen language English/Chinese
Low pressure electric part Schneider brand
Encode Omron brand
Part 4: Cutting system
 

Cutting system

Work type Fly saw cutting
Driving method Non stop cutting, servo motor 1.2 KW
Motor power 5.5 kw
Cutter material Cr12 with heat treatment
Cutting length tolerance ±1mm/3m
Cutting feature Without deformation
Part 5: Product table
 

Product table

Length 3 meters
Width 0.8 meter
Material Square pipe welded, with 8pieces passive rollers on the stable

Aluminum PU Shutter & Window Rolling Shutter Roll Forming Equipment

Aluminum PU Shutter or Window Rolling Shutter rolling forming machine

The Aluminum PU Shutter or Window Rolling Shutter Roll Forming Machine is designed to automatically produce PU rolling shutters in large quantities. Thermal insulation shutter doors are specifically engineered for enhanced functionality, with one of their key features being superior thermal insulation. These doors are constructed using aluminum alloy or galvanized steel panels, with an environmentally friendly polyurethane foam filling within the profiles. This foam filling significantly reduces noise, increases the bending strength of the profiles, and provides excellent insulation properties.

Such thermal insulation shutter doors are ideal for various applications, including residential buildings, hotels, villas, banks, office buildings, and industrial zones.

Here are some drawing profiles for your reference:

PU Rolling Shutter rolling forming machine:

Basic information of PU rolling shutter door machine:

1.Rolled strip thickness: 0.28mm -0.35 mm

2 .Rolled steel strip material: aluminum plate

3 .Production speed: 8–5 meters

4.Straightness error of rolled work piece≤±1.5mm/1500 mm

5.Angle error of rolled work piece≤±1.5mm/1000 mm

6 .The fixed length error of the rolled work piece is 10m±1.5mm

PU rolling shutter door machine working flow:

Molding equipment production process

Loading (load the steel coil into the inner supporting opener to hold it tightly)——Incoming plate calibration (through the feeding guide platform to correctly guide the steel plate into the forming host) —Roll forming——After forming, cut off the finished product supporting material out of the board

Basic elements of PU rolling shutter door machine:

Part 1 3 Ton manual Uncoiler 1 set Hydraulic one optional
Part 2 Forming Machine 1 set 7.5kw
Part 3 Insulation oven device 1 set Gear transmission
Part 4 Foaming machine 1 set Delta brand
Part 5 Hydraulic punching 1 set Online punching for profile A
Part 6 Flying saw cutting device 1 set Manual/3m length
Part 7 Electric cabinet control system 1 set
Part 8 Discharge table 1 set

More details of the PU rolling shutter door machine:

Aluminum PU Shutter or Window Rolling Shutter Usage:

For more information, please contact us at any time.

Rolling Shutter Door Roll Forming Machine

Rolling shutter door is commonly used for garages, shops front show windows, etc. since they are quite strong and offer proper safety to the property. The door shutter works as a curtain,  providing adequate protection and safety against fire and thefts.In this way, a door is sufficiently strong and bring proper safety to glass and interiors when closed.

The rolling shutter door is made up of thin steel slabs called laths or slats about 1.25mm thick interlocked to each other and coiled upon specially designed pipe shaft drum mounted at the top. The roller shutter moves on two vertical steel guide channels installed at their ends. A horizontal shaft and spring in the drum allow the roller shutter to be coiled in or out. This door is capable of being rolled up at the top easily and causes no obstruction either in the opening or in floor space.

Advantages of Rolling Shutter Door:

The main advantage of rolling shutter is that it gives large opening which is not obstructed by any of the door mechanism, giving the user a wide open area.

It provides safety against fire and burglars.

It is easy to operate.

Mainly it is used in shops because it gives more floor space as it rolls, it doesn’t need space for panels to move and unfold.

For large size openings, its cost is comparatively very less as compared to wooden doors.

It is light weight unlike other panel doors and hence easy to operate and handle.

A good rolling shutter door needs to be make by quality rolling shutter door roll forming machine.

图片2.jpg

A rolling shutter door making machine is customized as a rolling shutter shutter slat profile, like below:

图片3.jpg

A rolling shutter roll forming machine work flow is like below:

图片4.jpg

ZTRFM have been making cold roll forming machines for many years and know how to make the machines well. If you are in need of any machine, please feel free to contact us.

Steel Roof Tile Roll Forming Machine for Dominican Republic

Steel roof tile making machine with different rolls can produce  steel roofs and wall sheets of different shapes according to clients’ profile drawings and requirement. Steel roof and wall sheets are new building materials with various thickness and colors. They feature low cost, easy installation, short building period, recycle use, beautiful appearance,  light weight but high strength. They are used as the roof and walls of gymnasiums, airports, theaters, factories, warehouses, garages, exhibition centers, etc.

The steel roof tile roll forming machines are all customized as roofing sheet drawing profiles. And normall raw material feeding width is 1000mm, 1200mm and 1250mm. The wider the raw material is,the more expensive the machine will be.

A  steel roof tile roll forming machine is usually made up of decoiler, main roll forming machine, hydraulic station, runout table. We usually will also send a set of maintainence tools.

The machine’s working flow is as below:

Here is a popular profile in Dominican Republic for your reference:

 

Now let’s see how the machine looks:

ZTRFM has been dedicating to roll forming technologies for over 2 decades and now boasts strong experience, capabilities, innovative thinking and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.

 

At ZTRFM, various payment terms are acceptable,you can choose what is convenient for you. Also we offer excellent after-sales services.  Typically , we offer 1 year warranty and whole life technical support. Our engineers can work overseas and clients can also come to be trained to how to operate machines.

contact me at cnzt005@zhongtuocn.com

Whats app/Wechat:+8618730769688

standing seam roof panel roll forming machine

standing seam roof panel roll forming machine

The standing seam roof panel is widely installed on residential and light commercial roofing projects with great success. this type of standing seam metal roofing look great and add much curb appeal to a building.

here are photos of finished good quality standing seam roof panels:

The working flow of standing seam roof panel roll forming machine:

Main components of standing seam roof panel roll forming machine

No. Name Unit Quantity
1 3T decoiler set 1
2 Feeding,pinch, and pre-cutter part set 1
3 Embossing roller(optional) set 1
4 Head roller set 1
5 Roll forming part set 1
6 Product run-out table set 1
7 PLC control station set 1
8 Hydraulic oil pump station set 1
9 Spare parts set 1

 

The following is detailed introduction of each main elements of this snap lock standing seam profile roll forming machine:

1) decoil of standing seam roof panel roll forming machine :

Usage:It is used to support the steel coil and uncoil it in a turnable way.

Passive uncoil pulled by roll forming system

Loading capacity:3T

Uncoiling width:610mm (slitted from 1220mm coil)

Inner diameter: 450-550mm

2)feeding,pinch and pre-cutter of standing seam roof panel roll forming machine

we adopt pre-cutting for this snap lock standing seam profile roll forming machine, in order to higher working speed, and also suitable for different feeding width

3)main roll forming part of standing seam roof panel roll forming machine

Length of the main part:about 7200*1450*1500mm

Weight of main part:6-7T

Voltage:380V/50HZ 3Phase

Roller fixer:middle plate

Frame:350H steel

Drive mode:chain

Material of rollers:45#steel, surface hard chromium plating

Material of shafts:45#steel

Diameter of shafts: φ 70mm

Number of rollers: 20 rollering stations

Main power:7.5kw

Material of mould:Cr12 quenched

Power supply:hydraulic power

 

 

 

Storage large diameter corrugated steel pipe/steel granary rolling forming machine

Storage large diameter corrugated steel pipe/steel granary rolling forming machine

A steel granary is a storehouse or room in a barn for threshed grain or animal feed. Ancient or primitive granaries are most often made out of pottery. Granaries are often built above the ground to keep the stored food away from mice and other animals. Zhongtuo Storage large diameter corrugated steel pipe/steel granary rolling forming machine is designed to make storage large diameter corrugated steel pipes in batch fully automatically.

Here is steel granary for your reference:

Steel granary rolling forming machine

Steel granary rolling forming machine supported material:

Thickness: 1,0-2.5mm

Minimum yield strength: 345 MPA

Minimum tensile strength: 450 MPA

Minimum elongation in 50 mm is 12 percent.

Galvanizing Standard: G90 (Z275), G115 (Z350), G140 (Z450)

Corrugation profile:

Length of the sheet walls have to be adjustable by PLC.

PLC has to count produced sheet wall quantities.

All bearings will be SKF or FAG.

Design: According to the designed agreed drawing by both sides.

Steel granary rolling forming machine Roll former:

Design: According to the designed agreed drawing by both sides.

Guiding and feeding rollers: included.

Stations: 18-24 pcs

Upper rollers have to be adjustable according to different material thickness

Digital Guiding scales for adjustment will be located at all stations.

All rollers will be coated with crom.

Last 2 stations are designed for modifying different material thicknesses.

1 more station will be added at front side for feeding.

Precutting will be added. Speed: 10-15 m/min.

Driven: By shafts for all rollers.

Cut to length: will be flying model and cut sheets have to be count by PLC.(you can choice)

Length of sheets have to be adjustable by PLC.

Cut to length Tolerance limit: 0,5-1,0 mm

PLC brand: Panasonic

Electrical material brands: Panasonic.

Roller material: A2; GR15; Carbonization. 58-62degree fire treated

Machine dimensions : About 11.8×1.8×1.4m

Machine weight:About 13 tons

Motor brand: Siemens

As to the top:

Top Panel Roll former:

Guiding and feeding rollers: included.

Speed: 15 m/min.

Driven: By chain system.

PLC: Panasonic

Electrical materials: Panasonic.

Roller Material: A2; GR15; Carbonization. 58-62degree fire treated

Dimensions: about 9×1.6×1.4m

Weight: about 8tones

Hydraulic power: 7.5Kw

Motor brand: Siemens

Hydraulic station brand: Wansheng from Wuxi China

Shearing: Stop shearing type

Hydraulic power: 3.7kw

All bearings will be SKF or FAG brand.

 

Storage large diameter corrugated steel pipes have other functions:

As to the related elements:

Steel granary rolling forming machine HYDRAULIC DECOILER: You can choose to use the manual one or hydraulic decoiler, as the following picture shows:

As to the stacker:

All those elements are optional.

If you want to know more details, please contact us at any time.

Continuous PU Garage Door Panel Production Line

Continuous PU Garage Door Panel Production Line

Continuous PU Garage Door Panel Production Line is designed to produce the Garage Door Panel in batch fully automatically. Garage door system, surface material we use prepainted galvanized steel sheet and the material thickness from 0.326mm-0.5mm;Thermal insulation material: Polyurethane foam; PU density: 45kg/CBM; Panel thickness could be 38mm, 50mm available; Panel width could be 430mm-610mm; Panel length: According to custom demands, engineering requirements, and shipment conditions;

The Advantages of sectional garage door:
* Smooth running
* Spring safety device
* Secure locking
* Attractive door handle
* Quiet running
* Finger protection on the side cover, roller, panel joint

So based on the needs, Zhongtuo designed the Continuous PU Garage Door Panel Production Line. We take the following drawing profile for example:

Main component of the PU Garage Door Panel Production Line:

NO.  name  quantity
 Main roll former
1 Un-coiler (5 tons ) 2
2 Embossing and firm machine 2
3 Automatic feeder and leveler (N.C) 1
4 Press machine(200ton) 1
5 Square mould 1
6 Upper roll former 1
7 Mark machine (N.C) 1
8 Down panel roll former 2(two type)
9 Double layer construction platform 1
10 Double bridge device and conveyor 1
11 Other conveyor 1
12 Hydraulic system 1
13 Electrical control system 1
2. PRE-HEATING SYSTEM
1 Heating house 1
2  pre-heating system 1
3 electrical control system 1
3.HIGH PRESSURE FOAM MACHINE
1 High pressure continuous foam machine 1
2 Pursing output device 1
3 Electrical control system 1
NO. Name Quantity
4.  DOUBLE BELT SYSTEM
1 Double belts system(24M) 1
2 Chain supporting system of two side 1
3 Side-chain system 1
4 Heating machine for double belts 1
5 Electrical control system 1
 Thickness and plastic mould
1 Mould & Plastic mould blade 1
6. CUTTING SYSTEM
1 Cutting saw blade 1
2 Conveyor with output table 1
3 Electrical control system 1

 

Continuous PU Garage Door Panel Production Line working flow:

Whole working production line pictures:

PU Garage Door Panel Usage:

Zhongtuo rolling shutter door track door rail roll forming machine

Zhongtuo rolling shutter door track door rail roll forming machine

Zhongtuo rolling shutter door track door rail roll forming machine is designed to produce the shutter door rails in batch fully automatically. For the door track and door rails, in the market, there are many types, here I will introduce one special one with the anti-noise function.

Rolling shutter door track or guide rails are usually made out of galvanized steel or cold rolled steel strips with thickness 1.2-2mm and whenever there is a roller shutter door or a sliding door installed, there will be the door track or guide rails.

Different with other U rails, it can remove the noise when working.

If you need, those types, Zhongtuo rolling machinery also can make such type for you.Zhongtuo rolling shutter door track door rail roll forming machine design:

The rubber seal could be made online no need the workers to fill offline. Here are some details about how the seals are filled:

Here are some parameters of Zhongtuo rolling shutter door track door rail roll forming machine for your reference:

Uncoiler: Manual Uncoiler

Loading Weight: 3T

Inner Diameter: 480-520mm

Outer Diameter: Max 1250mm

Leveler: with a Feeding Guide Unit

7-Roller Leveler: 3 rollers up and 4 rollers down with no power

Leveling Thickness: 2mm maximum

Diameter of Leveling Roller: 76mm

Main Structure of the Machine: 36# “H” Beam Steel

Rolling Stations: 24 stations

Forming Speed: Approx. 8-12m/min

Diameter of Shaft: 65mm

aterial of Shaft: 45# steel with heat treatment

Material of Roller: Gcr15 Bearing Steel

Transmission: Chains-bracket

Main Motor Power: 11KW (subjected to final design)

Cutting: Hydraulic cutting

Cutting Length and Quantity: Clients can set the required length and quantity on the PLC touch screen

Electrical Motor Power: 3KW (subjected to final design)

Tolerance of Cutting Length: +/-2mm

PLC Control Box: 700mmx1000mmx300mm

Computer Control System: Panasonic PLC

Encoder: Omron Brand

Voltage: customize.

Usage of rolling shutter door track door rail: