The Z Beam Storage Rack System is a distinctive low-profile shelving solution characterized by its unique Z-shaped beam design. This innovative structure lowers the overall height of the shelves while increasing the clearance space between them, optimizing storage efficiency. The system employs a compact bolting mechanism, and its special Z-beam construction allows for a high-capacity storage option that keeps particle board decks level with the top of the beams. It offers an aesthetically pleasing, cost-effective light-duty shelving alternative.
The Z Beam Rolling Forming Machine is engineered to manufacture Z-shaped beams in bulk, operating on a fully automated basis. These Z beams serve as essential components for creating storage or picking levels within pallet rack systems. Each Z-profile beam is typically welded to a four-hook connector at both ends, featuring folded edges that form a raised lip. This design facilitates the secure placement of shelves, ideal for storing individual items or loose goods. The Z-Beam Boltless Shelving Roll Forming Machine simplifies the assembly process, making it suitable for various warehousing and inventory management applications.
Z Beam Profile Drawings:
Z Beam Production Line:
The Technical Specifications Of the Z Beam Roll Forming Machine：
The steel pipe making machine boasts high precision in pipe production, stable performance, and high yield. It offers full automation, making operation straightforward, and is designed for durability and robustness. The machine supports continuous production, enhances efficiency, minimizes material waste, and reduces production costs.
Components of the steel Pipe Making Machine metal tube line
The tube mill machine includes several key components:
– Uncoiler
– Forming and welding section
– Welding seam leveling
– Welding seam grinding section
– Initial sizing section
– Bright solid solution
– Sizing and straightening section
– Pipe cutting machine
– Output cutting platform
Control System
The steel pipe production line features an intelligent, high-precision PLC control system with a user-friendly interface, ensuring safe and reliable operation.
High-Frequency Welding Pipe Making Machine
The high-frequency welding pipe making machine operates by uncoiling slitted coils and feeding them into the forming section through the entry section. This setup allows the H.F. pipe making machine to run continuously by utilizing strip joining and an accumulator.
Before the welding process, the pipe is shaped into a round form by passing through a series of driven and idler rollers in the forming section. In the welding section, the pipe is longitudinally welded using a high-frequency induction method. The exterior bead is removed, resulting in scrap, and the weld seam is smoothed out as the pipe proceeds to the cooling section.
Following this, in the sizing section, the pipe is shaped to its specified dimensions. Once sizing is complete, the pipe is cut to the required length using flying saw cut-off equipment and then delivered to the collecting table via a run-out conveyor.
Profile Drawing:
Open seam tube profile rolling forming machine:
Material : DC01 thickness 0.9mm
Speed:10-15m/min
Testing machine: We sue width 33.5mm material testing the machine for customer.
Typical Applications:
Steel Pipe MakingRoll Forming Machine Working Flow:
1.Uncoiling: The initial stage involves uncoiling the material.
2.Shear and Welding: Next, the material is sheared and welded as required.
3.Spiral Accumulator: The spiral accumulator manages the flow of the material.
4.Forming: The material is then shaped into the desired profile.
5.High-Frequency Induction Welding: The shaping process includes high-frequency induction welding for strong joints.
6.External Burr Removal: Any external burrs are removed to ensure a smooth finish.
7.Cooling: The welded pipe is then cooled down to stabilize its structure.
8.Sizing: The pipe is sized to meet specific dimensions.
9.Flying Saw Cutting: After sizing, the pipe is cut to length using a flying saw.
10.Run-Out Table: The cut pipes are transferred to the run-out table for collection.
11.Inspection: Each pipe undergoes inspection to ensure quality standards are met.
12.Packing: The finished pipes are packed for shipment.
13.Warehouse Storage: Finally, the packaged pipes are stored in the warehouse.
The Technical Specifications Of the Metal Pipe Tube Machines Roll Forming Machine :
Tube profile rolling forming machine
1.Formed Material
PPGI,GI,AI
Thickness:0.4-1.0mm
2.Decoiler
Hydraulic decoiler
Manual decoiler(will give you as free）
3.Main body
Roller station
12 rows(As your requirement)
Diameter of shaft
80mm solid shaft
Material of rollers
45# steel, hard chrome plated on the surface
Machine frame
350 H steel
Drive
Chain transmission
Dimension(L*W*H)
9500*1600*1600mm
Weight
7.5T
4.Cutter
Automatic
cr12mov material, no scratches, no deformation
5.Power
Motor Power
5.5KW
Hydraulic system power
4KW
6.Voltage
380V 50Hz 3Phase
As your requirement
7.Control system
Electric Box
Customized(famous brand)
Language
Support multiple languages
PLC
Can set batch, length, quantity, etc.
18.Forming Speed
15-20m/min
The speed is adjus
Open seam tube profile rolling forming machine roller design and working principle:
The cantilever structure tube roll former has been designed for easy roller replacement in the future. This machine is optimized for smart functionality while occupying minimal space. Regarding the shearing mechanism, we have implemented a disc shear design that maintains the original shape and ensures greater accuracy.
