Category Other Equipments

Decoiler , Other Equipments , Product

Hydraulic Decoiler with Loading Car Recoiler 15T/10T/8T/5T Uncoiling Open uncoiler machine

Hydraulic entry coil car

1) The car can move levelly and vertically,which is convenient for putting the steel coils into the de-coiler.

2) It is driven vertically by hydraulic cylinder with 4 guide pillars

3) Level movement is driven by motor

4) Capacity:10 T

5) Driving motor power: 0.75 kw

6) Function: It is used to lift up and down, move forward and back to make it easy to load the coils on decoiler. Hydraulic controls lifting,motor drives moving. The car is controlled on the auxiliary control panel. Moving speed is 6-7 m/min. When the coils on decoiler, the car will return back to the start position. It can also carry back the unfinished coils from decoiler.

Hydraulic decoiler

1) Max capacity is 12 Tons

2) It adopts the hydraulic oil cylinder to make the decoiler expandable and fit to the inner diameter of coils. It is equipped with the cantilever and brake system.

3) Motor drive the coils running and can do forward and reverse running as well as do the decoiling with tension.

4) The core can ensure the expand range φ450 of the coils inner diameter. It will provide the rubber band to ensure the 550mm diameter.

Max coil width: 1250 mm

Feeding speed: 0-40 m/min (adjustable)

Driving motor power: 3 kw

Hydraulic motor power: 5.5 kw

5) Structure: welding by the steel plates and profiled bar.

Hydraulic Decoiler Features:

The hydraulic decoiler is designed to handle a wide variety of coil materials, including “COVAR” alloys and other pure metals. It works seamlessly in conjunction with a straightener, and for specific requirements, non-motorized versions are also available. Capable of supporting up to 20 tons of material, it can process coils with a maximum width of 1800mm.

Our decoilers are among our best-selling products, driven by frequent customer demand. This has encouraged us to continuously enhance the design, balancing both aesthetics and high-performance functionality. We also offer optional features, such as a material pressing arm, an oil-pressure expansion mechanism, an oil pressure feeding device, and a motor with adjustable speed. These features are available at an additional cost, and we’re happy to provide assistance in selecting the most suitable options for your needs.

The main frame of the decoiler is built from welded steel plates that undergo annealing and polishing processes to ensure added strength and durability. The key components are made from high-strength castings and supported by long-distance bearings, which contribute to the overall stability and reliability of the machine.

To drive the decoiler, a motor with a reducer is used, with belt-driven mechanics ensuring robust performance and minimal risk of malfunction. The support tile is designed with a four-blade configuration, with a curvature that perfectly matches the inner diameter of the material. This design provides a smooth, wear-resistant surface that prevents any damage to the material during operation.

For electrical components, we use well-known, trusted brands such as AC contactors, intermediate relays, and time relays to ensure reliable and long-term operation. The spindle is reinforced with a 4-seamless tube, treated through tempering to prevent deformation under heavy loads over extended periods.

Additionally, the decoiler features a user-friendly electrical control box for straightforward operation. With its high load capacity and effortless material feeding, the decoiler provides stable performance. The automatic induction frame controls the opening and stopping of the decoiler, eliminating the need for manual inspection and enhancing the overall automation of the machine.

Work Flow:

Fix coil to the decoiler —- fix coil sheet to lifting dolly —- lifting dolly moves to decoiler —— lifting dolly lifts to the same center with decoiler —- lifting dolly moves more closely to arms of decoiler—— expanse (coil moves to the decoiler) —- lifting dolly returns —- axis of decoiler rotate (coil sheet comes out).

The Technical Specifications Of Hydraulic Decoiler :

Full Automatic Hydraulic Decoiler
Raw material PPGI,GI,AI,SS
Thickness: 30-13 Gauge(0.3-2.0mm )
Main Body Coil Width:900-1250mm Customized As Request
Capacity:5 tons
Hydraulic Power:4kw
Motor Power:5.5kw
Press Arm To Keep The Coil From Loosing
Braking System Pneumatic
Voltage 380v 50hz 3phase(Provide Customized)
Forming Speed 0-40m/Min,Match With The Main roll forming Machine
Electrical Parts Siemens
Expanding Device Four Arms Expanding Device With Sliding Block Can Provide More Powerful Force To Fixing The Coil, The Synchronous Action Can Avoid
The Deformation Of The Coil. The Block Installed On The The Arms Can Suit The Coils With Bigger Inner Diameter.

More detailed pictures of the machine：

 

Other Equipments

12′ ridge cap roll former W open hem vented ridge cap for metal roof roll forming machine

A Ridge Cap is a piece of roof flashing metal placed at the very peak of the roof, where the two roof slopes meet, creating the ridge.
This is the very last step on installing a roof system. It is not only a decorative portion of a roof, but it creates a leak proof water directional barrier.
A Vented Ridge Cap can provide proper ventilation to an attic, where heat from the house builds up. It is crucial for the air vapors and moisture to have a way out of the house to prevent mold and premature all around deterioration, including damage to the roofing material, such as shingles.

Metal roof ridge cap machine has different types which used together with corrugated sheet and IBR sheet, or glazed tile sheet.

The ridge tiles sheet is widely used in many kinds of industrial factory, civilian buildings, and Roof board for attached part product.

It has advantage of pretty appearance, durable using and so on.

Technical Details

Machine Specifications
Weight About 4000kgs
Size About 6m x 1.0m x 1.5m (length x width x height)
Color Main color: blue
Warning color: yellow
Suitable Raw Material
Material PPGI and PPGL Coils
Thickness 0.3-0.8mm
Coil width 610mm
Yield Strength 235Mpa
Main Technical Parameters
Diameter of forming rollers shafts 55mm
Roll Forming Speed 15-20m/min
Forming rollers material No.45 steel, coated with chromed treatment
Cutter material CR12 mould steel, with quenched treatment
Controlling system PLC and Converter
Electric Power requirement Main motor power: 4kw
Hydraulic unit motor power: 2.2kw
Electric voltage According to customer’s requirement

To know more about this machine, please check the working video by click this link:

Other Equipments

downspout rain gutter down pipe roll forming machine

downspout rain gutter down pipe roll forming machine

1.Component of the downspout rain gutter down pipe roll forming machine

Item Name Remark
1 Manual decoiler 5 tons/7 tons
2 Main roll forming machine Famous brand motor
3 Control system Delta / Siemens brand
4 Hydraulic system Chinese famous brand
5 Receive table 3 meters
6 Elbow machine 1 set

2.Process flow of the downspout rain gutter down pipe roll forming machine

3.Detailed specifications for each part of the Rain gutter Downspout and elbow Roll former machine

Item Name Description
1 Decoiler Manual or hydraulic
2 Machine body 350H steel welded
3 Machine frame 18mm middle plate welded
4 Roller station 18 stations
5 Roller material 45# steel with quenched treatment and hard chroming
6 Shaft diameter 80mm,solid
7 Shaft material 45# steel with tempering treatment
8 Motor power 5.5 kw
9 Cutting type Hydraulic
10 Control system PLC,Delta brand
11 Electric parts Siemens or Schneider
12 Hydraulic power 4 kw
13 Voltage 380V,50HZ,3PH

The machine pictures

The application of the downspipe

The post cutter

The main machine  and the rollers

The feeding device


The pipe bending machine(optional)

Other Equipments

K-Style gutters metal rain gutters roll forming machine

K-Style gutters metal rain gutters roll forming machine

1)machine structure:wall panel structure

2)Main power:8-9KW siemens motor

3)Forming stations:22

4) Way of drive:1.0″single row chain drive

5)Diameter of shaft:80mm

6)Max rolling speed: 12-15m/min

7)Thickness: 0.3-0.8mm galvanized steel or prepainted sheet,G550Mpa

8) Material  width:as request

9)Material of roller:polished and coated with chrome, surface with 0.05mm

10)Material of blade mould:Cr12, quenched 58-62℃

11)way of cutting:hydraulic mould cutting(stop to cut)

12)Length cutting tolerance:+/-1.0mm

13)Hydraulic pressure :16Mpa

14)Hydraulic power:5.5kw

15)Computer Control system:PLC  control from Taiwan

16)Omron encoder measure the length ,made in Japan

17) Electrical requirement:380V,50Hz,3Ph

Application of  Metal gutter machine

 Profile Drawings of  Metal gutter machine

we can offer professional CAD drawins according to your requirement

 Final product of Metal gutter machine

 rollers of  Metal gutter machine

.Compared with normal rollers, this new model roller quench twice times and prolong heat treatment time.

More over, it is equited with 2-3mm chromed seamless spacers.

Other Equipments

Metal Steel Roof Rain Gutter Rolling Forming Machine

Metal Steel Roof Rain Gutter Rolling Forming Machine 

The brief introduce of metal steel rain gutter machine

The metal steel rain gutter machine is used for produce metal gutter.

The gutter length quantity can be set on the PLC control system.

We can design the gutter roll forming machine with your drawing.

( Profile drawing provide by customer or we can recommand you).

Application and feature for metal gutter

Gutter is used for collect and guide rain water to the downpipe.

The metal texture brings a strong expression to the building.

The choice of different colors gives designers a wide imagination.

The color matching with the building itself shows the natural atmosphere of the building.

If the gutter is made of aluminum, it can be guaranteed not to be oxidized,

but also to ensure that it retains its original color in severe cold and high temperature weather.

In addition, the gutter is safe and reliable, and the installation is easy to learn and convenient.

It can be recycled and used in compliance with the national green building requirements.

Here I list two kind of square gutter with different dimension.

More drawings about round gutter, you can contact me to get.

Roofing rain collect system abridged general view

Gutter making rolling machine packing list:

 

Decoiler 1 3T, manual
Main roll former 1
Hydraulic cutting 1
PLC control system 1
Hydraulic oil pump station 1
Product collect table 1  3 m length

 

Working flow:

Uncoiling—feeding material—main roll former—cutting length—product collect table

Technical parameter of metal steel gutter machine:

Series  Details Paremeter
Product material Stainless steel/ aluminum sheet/ PPGI
thickness 0.3-0.8 mm
Decoiler loading capacity 3 Tons
work type Passtive type
Main roll former work speed 0-15m/min
roller station 18 stations
roller material 45# steel with chormed treatment
roller shaft material 45# steel with quenched treatment
roller diameter 70 mm
main motor power 5.5 kw
structure Middle plate welded structure
 Hydraulic cutting cutting material Gcr12 (HRC58°-62°)
 PLC control system PLC brand DELTA(original)
frequency brand Mitsubishi
Product collect table structure Square pipe welded structure

Some photos about metal steel gutter machine:

Other Equipments

metal embossing machine producing line

metal embossing machine producing line

A metal sheet embossing machine line is always required for the production of raised or sunken designs or relief in sheet metal continuously from unrolling or uncoiling, embossing and recoiling.

Metal sheet embossing is a stamping process to produce various designed patterns in sheet metal by passing the sheet in roll or a strip of metal between rolls of the desired patterns. Metal sheet or steel coil is fed into the male and female roller dies on a sheet metal embosser so that a pattern or a design will be engraved on the metal sheet.

Different designed patterns can be embossed by changing the designing of roller dies on the embossing machine. A metal sheet embosser produce the patterns on each every fed piece of metal sheets, while a metal sheet embossing machine line can produce designed patterns continuously on uncoiled or unrolled metal sheet and after the embossing process, the embossed metal sheet will be re-rolled or re-coiled for other purposes.

The rollers patterns can be customized

working flow:

Decoiler-embossing machine-recoiler

No.1 decoiler or recoiler

Motor power of uncoil 4-11KW
Power of hydraulic expansion 5.5-11 KW
Speed of uncoil 0-15m/min
Width of sheet 1250mm maximum
Thickness of sheet 3mm maximum
Weight of Coil 5-15T
Outer diameter of coil 1500mm

No.2 embossing machine

  • Coil Width: 1500mm maximum;
  • Coil Thickness: 3mm maximum;
  • Working Speed: 15m/min;
  • Material of Rollers: 42CrMO alloy steel;
  • Hardness of Roller: HRC58-60;
  • Roller Size: 440mmx1600mm (subject to final designing);
  • Main Power: 11KW;
  • Depth of Patterns: Adjustable;
  • PLC Control: Mitsubishi of Japan;
  • Electricity: 380V/50HZ/3ph;

Other Equipments

Metal downspout pipe cold roll forming machine

Metal downspout pipe cold roll forming machine

Downspout is uesd for collect rainwater and guiding it to the pipe that set to the floor, it belongs to downcoming system

Normarly the downpipe consist of square pipe and circle pipe, but they are in the same roll forming way.

Metal downpipe machinery roll forming machine work process

Uncoiling—main roll former—measure to length—fly saw cutting—product collect table

Product

raw material: GI/ MS

thickness: 0.3-0.8 mm

cutting length: adjustment

Technical parameter

Series Detail Parameter
Decoiler loading capacity 3 Tons
Inner diameter 450-550 mm
Coil width 400 mm
Main roll former Roller material 45# steel with chromed treatment
Roller shaft material 45# steel with quenched treatment
Work speed 8-15 m/min
Machine structure Middel plate welded structure frame
Work power 4 kw
PLC control system PLC brand DElTA brand(also can change by your request)
Function control the length and cutting quantity
Cutting system Cutting type Hydraulic cutting
Motor power 3 kw
Run out table Strcuture Square pipe weled structure

 

Other Equipments

High quality hydraulic roofing sheet crimping machine/roofing curve machine

High quality hydraulic roofing sheet crimping machine/roofing curve machine

Roof curving crimping machine Steel Crimping Machine Curved Roofing Sheet Machine hydraulic curving machine roof curving machine is also the nickname of the following name. This type roofing sheet crimping machine has two types: one is for motor type and the other is hydraulic type. The following type I will show you the hydraulic roofing sheet crimping machine.

The following picture is about the roofing crimping machine.

hydraulic roofing sheet crimping machine

Main parameters of hydraulic roofing sheet crimping machine:

1.The frame: steel welding 2.Material: GI Thickness:0.3-0.8mm 3.Material of forming mold: Cr 12 steel with quenched treated 60-62  4.Main oil pump press: 32mpa 5.Feeding equipment 1) Turbine worm reducer NMRV050 2) Rack driving 3) DC motor: calculates arc length automatically 6.Hydraulic system 1) Advanced hydraulic system from Taiwan 2) Power: 5.5kw 7.Automatic Control system 1) Screen: 5.7 inch DELTA screen from Taiwan 2) PLC: DELTA from Taiwan 3) Coder: ENC-1-1-1T-24 from South Korea 8.Voltage:380v 50hz 3-phase

Features of hydraulic roofing sheet crimping machine:

1.Support random roofing sheet type. Normal crimping machine only can support one type. 2.Allow you to adjust the crimping depth and bending degree. 3.The width of crimping and length could be adjusted easily by PLC. 4.Could be used to any length of sheet. As the guardrail could be adjusted. 5.Support any type of roofing material like aluminum, steel, galvanized and others. 6.Support big thickness range from 0.2 to 1.2mm. 7.Fully automatically and long time to use.

Here is the roofing crimping machine video for your reference:

Other Equipments

metal embossing machine

metal embossing machine

Embossed lines are mainly for producing embossed aluminum and steel roll. metal embossing machine is suitable for metal sheet, particle board, decorated materials, and so on. The pattern is clear and has strong third-dimension. It can be assorted with the embossing production line
The main parts of this producing line
Uncoiler, embossed host, recoiler, electrical control station

Here is our pic for your reference:

metal-embossing-machine
Suitable material: sheet coiled material, such as: aluminum, galvanized sheet, colorized painting steel plate and stainless steel.

Standard parameter of this line

metal-embossing-machine-1

model ZT-S1000 ZT-S1400 ZT-S1600 ZT-S1900
Overall size(mm) 2900*1200*1500 3300*1200*1500 3500*1200*1500 3800*1200*1500
Roller size φ350*1000mm φ380*1400mm φ400*1600mm φ450*1900mm

 
Material of roller 42CrMo 42CrMo 42CrMo 42CrMo
Roller hardness HRC55-58 HRC55-58 HRC55-58 HRC55-58
Way of embossing Both up and down rollers embossing at same Both up and down rollers embossing at same Both up and down rollers embossing at same Both up and down rollers embossing at same
Embossing regulation By screw By screw By screw By screw
Motor power(KW) 7.5 11 15 15
Line speed 0-18m/min 0-30m/min 0-40m/min 0-45m/min

Detailed parameters of this metal embossing machine line

1. Roller specifications: DIA450~500mm, width: 1000~1800mm.
2. Take the roll surface hard chromium plating
3. Suitable for pressing plate: 2-6 mm
4. Frame steel plate welded structure, polished, tempering, machining, solid wall plate Q235 90 mm thick
5. Pattern processed by laser engraving.
6. The pattern making: according to the buyer to provide the sample pattern
7. Pressure mode: hydraulic 50~100T.
8. Working speed: 1~20m/min, speed changed by frequency converter .
9. Voltage 380V/50Hz/3PH
10. Safety shield shell
11. Generous beauty of appearance

metal-embossing-machine-2

Here are some pics of embossing pattern for your reference:

metal-embossing-machine-3

Other Equipments

75-600mm cable tray channel roll forming machine

75-600mm cable tray channel roll forming machine

The cable tray channel is widely used in the inside building construction. Cable tray is used to support the wire cable to prevent the wire cable from broken, and being messy. Cable tray need to be light weight, and breathable, so that can be with heat dissipation, to prevent the cable tray from too high temperature. Below is a kind of the normal used cable tray for your reference.

75-600mm cable tray channel roll forming machine
Below pictures show the cable tray usage in the buildings inside roofing area.

75-600mm cable tray channel roll forming machine 1
About the cable tray roll forming machine. Same with other roll forming machine. It uses the Principle of cold bending little by little from with the rolling of the roller molds. The cable tray machine line include below parts: Decoiler, the leveling part, the cold bending roll forming machine body part, the hydraulic cutting system, the finished cable tray receiving table.
Below is a pictures of the cable tray.

75-600mm cable tray channel roll forming machine 2
Because the cable tray with different sides from 50 -900.
So it need the cable tray machines easily change the side in a set of the machine, to produce all the sizes range. So usually the cable tray machine is designed as linear moving designing.
For the old cable tray machine designing. Usually they used to use the manual bending machine, the manual decoiler, the manual feeding and bending ,and manual receiving the cable tray. For the bending machine to produce the cable tray from 50-900, it is reasonable. Because the manual bending of the cable tray, it need much human workers, and it cost much of the money. Recently, there are more and more customer want to order the automatic cable tray roll forming machine line. Our factory is professional making this cable tray roll forming machine.
About the size 75-600 size, some customer want to order one machine for the whole range size. While we suggest you two sets of the machines for the size 75-600 size. One cable tray roll forming machine is for the size 50-75, and the other cable tray roll forming machine is 100-600. The reasons why it need two sets of the cable tray roll forming machine, because from 75 to 600 , the size difference is big, and it is not good for one machine to finish these big size difference cable tray, it is do be harmful to the cable tray machine. So we suggest you two sets of the cable tray roll forming machines for the size 75 – 600 .
About the cable tray roll forming machine, if you need more other information, please feel free to contract us freely.