light keel roll forming machine

C/U Channel Roll Forming Machine

Introduction

C/U Channel Roll Forming Machine is famous for its strong and durable design and Zhongtuo light keel roll forming machines add more features based on these capacities. The machines stated here is able to process metal sheet up to 6mm.Light steel keel now is wildly used in industry factory civil construction such as plate, warehouse, exhibition building, stadium and son on. Except C shape, U shape, we can also make V shape, L shape keels. Meanwhile we could also provides customization, all you need sending us the keel drawings then we can make for you. Read More

Omega 63 Light Keel Roll Forming Machine

Omega 63 Light Keel Roll Forming Machine

Omega 63 Light Keel Roll Forming Machine is a strip of raw materials, through continuous cold rolling molding, production of complex cross-section profiles, which consists of decoiler, guide rack, forming hosts, calibration device, cut-off part, receiving station , composed of electrical control and so on. It is easy to use, easy to operate and so on.
ORIGIN Hebei Province-Cangzhou

SUPPLIER Cangzhou Zhongtuo International Trade Co., Ltd.

TEL:+86 3175206885

Omega 63 Light Keel Roll Forming MachineINFORMATION

Processing material: colored steel plate, galvanized plate, or aluminum plate Material thickness: 0.4mm- 0.6 mm

Formed width: 63mm

Material hardness: 5 50 mpa—350 mpa

Forming speed: 20 m/min

Technological process<

Uncoiler-feeding system-roll forming machine-cutting system-table

Uncoiler system

Usage:It is used to support the steel coil and uncoil it in a turnable way.

Passive uncoil pulled by roll forming system

Loading capacity: 15 00kg

Uncoiling width: 300 mm

Inner diameter: 4 50- 5 50 mm

Light Keel Roll Forming Machine

Entry Beach

Usage:Put the raw material(steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.

Main Roll Forming System

Feature : Ensure stability , precision and lifetime.

Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission ,roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is being stamped.

Length of the main part: about 30 00
Weight of main part: 3000 kg

Voltage : 380 V/50HZ 3Phase or as your required

Roller fixer : middle plate

Frame : 450 H steel welded

Drive mode: gear
Frame thickness:30mm

Material of rollers: GCr12MoV , surface hard chromium plating.

Material of shafts: 45# steel with tempering

Diameter of shafts:4 0mm

Number of rollers : 10 rollers

Main power: 3 kw

Shearing Mechanism

Feature : Ensure stability, precision and cutting speed

Function : Automatic cutting controlled by PLC

It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.

Material of blades: Cr12 quenched

Power supply : hydraulic power

Components:It contains one set of blade , one hydraulic tank and one cutter machine.

Hydraulic Station

It is controlled by gear pump. After filling the hydraulic oil into the hydraulic oil tank ,the pump drive the cutter machine to begin the cutting job.

Power: 5.5 kw

Hydraulic oil: 4 6 #

Electric Control System
Feature:

  1. Adopted PLC , frequency converter , Delta touch screen from Taiwan to ensure high speed with stability, precision and lifetime.
  2. Other electric element are Panasonic

Counter

One counter gauges length, pulses, and decides length.

Omron encoder for length measurement.

Products receiving tables

It adopts welded steel and supported roller to transmit the products.

Accessories

1.Easy damaged parts: conk 2 pcs, fuse-link 4 pcs

  1. Rubber mat 1 pcs;

3.Bolt spanner 1 pcs

Payment terms

Price:

Payment: 30% T/T in advance and balance 70% after inspection confirmation before shipment.

Delivery: within 45 working days after receipt of deposit.

Warranty

  1. One year, and we will provide the technical support for the whole life.
  2. Training: the buyer should charge of visa, return ticket, food and accommodation overseas and USD50/person/day for salary.
  3. Need one technician
  4. Training time: one week (contains the time of installation and adjustment)
channel roll forming machine

Purlin Roll Forming Machine

Introduction

Purlin Roll Forming Machine is famous for its strong and durable design and Zhongtuo light keel roll forming machines add more features based on these capacities. The machines stated here is able to process metal sheet up to 6mm.Light steel keel now is wildly used in industry factory civil construction such as plate, warehouse, exhibition building, stadium and son on. Except C shape, U shape, we can also make V shape, L shape keels. Meanwhile we could also provides customization, all you need sending us the keel drawings then we can make for you.

Component of Purlin Roll Forming Machine

This roll forming machine is made up of decoiler, feeding system, leveling device, roll forming unit, rear cutting part and run out table.
Work flow of machine.

Work flow of machine

Features of Roll Roll Forming Machine

  • We can design pouncing dies according to customer requirements.
  • Keel shape mold could be customized.
  • Round circle with protection arm for protecting coil from loosing.
  • Leveling system make sure the output keel straight and then there is no twisting or sideways bedding.
  • For safety reason, the whole operation is processed by computer, controller or PCL station.
  • For non-stop production, this machine is designed with a storage, welding machine. Non-shop shearing device and run out table.

Purlin Roll Forming Machine

Technical specification of Purlin Roll Forming Machine

Raw material Item Parameter Notice
Material thickness 0.4—0.8mm Big thickness may cause tolerance
Material type GI Special material should be tested.
Material hardness 550—350 mpa
Production Formed width 28/60mm
Forming speed  20m/min
Machine Material Roller Gr12
Shaft Cr40
Rolling station QT470
Shearing blade Cr 12 MOV
Line speed Roll forming speed 20m/min
Transmission Gear box
Shearing Flying Shearing Adjustable
Product Supporter Discharging table 6m/8/12 Adjustable
Hydraulic Station PLC motor Power: 3kw Brand could be customized
Accessories conk 2 pcs, fuse-link 4 pcs, Rubber mat 1 pcs, Bolt spanner 1 pcs

Video of Product:

Galvanized Steel Coils

Galvanized Steel Coils is also called hot-dip galvanized steel coils as it is produced by immersing steel in a zinc bath, which requires a pretreatment process when steel passing through different baths for preparing the surface zinc coating. First, use chemicals to clean surface of the steel then another chemical treatment for the steel coils passing through a bath of melted zinc at temperatures around 460 degree. When finished the products shows smooth and shiny appearance. To store for a longer period, the hot-dip galvanized coils can be delivered with a final oil coating, according to the customer demand. If processed by further cold forming and bending processes, it will has much better ability.

Where to use:

Galvanized steel coils are widely used in the construction industry, as raw material for the production of corrugated panels, fencing products, drywall panel profiles, ventilation systems etc. Recommend for both outside and inside usage, galvanized steel has a high resistance to corrosion in different environments, due to a protective layer of zinc of 100 180 grams per square metre.

Main specification of Galvanized Steel Coils:

Hot dipped galvanized coil Technical Data

Chemical Composition
GRADE C Si Mn P S Ti
SGCC/DX51D+Z 0.10 0.50 0.60 0.10 0.030 0.020
DX52D+Z 0.10 0.50 0.60 0.10 0.030 0.020
SGCD/DX53D+Z 0.10 0.30 0.50 0.05 0.030 0.020
SGCE/DX54D+Z 0.10 0.30 0.30 0.03 0.020 0.020
DX56D+Z 0.10 0.30 0.30 0.03 0.020 0.020
Structural 0.20 0.60 1.70 0.10 0.045

 

hot dipped galvanized steel coil Mechanical Properties
GRADE Yield Strength MPa Tensile Strength MPa Elongation %
SGCC(DX51D+Z) 205 270
SGCD(DX53D+Z) 270 38
SGCE(DX54D+Z) 270 40
DX56D+Z 270 42

 

Further detail information:

Commodity Galvanized Steel Coils
Techinical Standard: JIS 3302 / ASTM A653 / EN10143
Grade DX51D / DX52D/ DX53D/ S250,280,320GD
Width Adjustable according to customer need
Thickness 0.12-2.5mm (0.14-0.5mm is the most advantage thickness)
Type of coating: galvanized
Zinc coating Z60-275g/m2
ID coil 508mm or 610mm

 

Galvanized Steel Coils

How to protect Galvanized Steel Coils?

  • Oiling–Putting oil on machine can reduce the corrosion of steel plate under wet storage conditions and then it is much more easier to store.  But when oiling, please make sure not damage the degreasing agent zinc layer.
  • Sealing–Put transparent organic thin layer coating on the surface of product can provide add additional protection against corrosion, especially fingerprint resistant. And when forming, this method can improve lubricity and then use the layer as bottom adhesion.
  1. Phosphating– phosphating treatment is fit for various galvanized steel, in addition to the normal cleaning, no further treatment needed for phosphating. Resistance and anticorrosion coating adhesion can improve this process, reducing corrosion of the danger when storage and transportation. After phosphating you can add some suitable lubricant, this method can improve the forming performance of galvanized steel coils.

Note: we will not take any protection methods stated above without getting customer permission.

Packaging & Delivery

Packaging Detail:Standard seaworthy export package

Delivery Detail:According to the quantity or as per customer’s request .

Why use ZHONGTUO?

ZHONGTUO is located in north of China, the biggest and strongest manufacturing base for cold rolling forming machine and materials. We have various kinds of machinery and production methods to meet customers increasing demand. Our factory has been built since 1996, so we have experience and ability to handle various needs even if it is hard to finish. Our products have been used and widely praised by our customers from more than 30 counties like Canada, South Korea, Russia, Holland, Surinam, Srilanka, Vietnam, Armenia, Bolivia and so on so forth.

 

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Aluminum and zinc plating steel coil
Aluminum plating zinc coil

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Aluminum coil

Hot rolled steel strip

 

 

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Floor Deck Roll Forming Machine

914 Building Weighing Machine

914 Building Weighing Machine is designed hydraulic automatic cutting machinery, the version is galvanized high strength steel structure floor panel, large span floor shop cement.

914 Building Weighing MachineINFORMATION

914 floor deck roll forming machine is designed hydraulic automatic cutting machinery, the version is galvanized high strength steel structure floor panel, large span floor shop cement. It is using PLC control system, touch screen operation, clear and easy to understand. Excellent sales in the market, ZHONGTUO will be more effort in production, and provide more professional high quality machinery for all customers.

Material:

1:Thickness of material:0.8-1.2mm

2:Uncoiling width: 1250mm

3:Effective width:914mm

Work flow: uncoiling–feedstock–main roll forming–shearing–discharge chute

5T handle uncoiling machineUsage: support the raw material, auxiliary materialWeighing:5TInner diameter:450-550mmthe biggest roll width:1250mm

Feeding
Use: the raw materials are flat into the machine
Before cuttinguse: save material

Roll forming machine
Use: rolling forming
Usage: in order to keep the shape of the products and precision, adopts welded sheet structure, chain transmission (the first and the last line, roll up and down through the chain is linked).

Voltage: 380v/220v,50hz/60hz,3ph

1:Material of shafts: 45#, GCR15 diameter of axle:90mm

2:Number of rollers:28 rollers

3:Chain drive

4:Forming speed:8-10m/min

5:main power:2X11kw
Shearing mechanismCharacteristic:

stable function, precision of speed and size

Usage: PLC control, automatic cutting

Floor Deck Roll Forming Machine1

1:Hydraulic cutter

2:Material of cutter:G12 quenched 60-62℃

3:cut-out system: advanced hydraulic drive, automatic cut off, not deformation, no waste, high security level.

Hydraulic system:

Working principle: it is controlled by the gear oil pump. Filling the hydraulic oil into the hydraulic oil tank, after switch on the pump, cutter started to work.

Power:5.5kw

Hydraulic oil:46#

components: the system includes a hydraulic tank, a set of hydraulic oil pump, two hydraulic pipe, two groups of solenoid valve.

Electric control system

1:Display screen:5.7 touch screen.

2;The host computer: Panasonic/taida/ Mitsubishi

3:Automatic measuring length, automatic calculation.

4:The computer can control the length of number, the machine can automatic cut when the steel arrive pre-set length, and the machine can automatic switched off when it is arrived pre-set numbers.

5:it is easy to adjustment of error in length

Floor Deck Roll Forming Machine1

Counter:usage:

measuring length

Discharge frame

operating principle: steel welding, convenient discharging

accessories:

1:Easy damaged parts: conk 2 pcs, fuse

2:Rubber mat1 pcs

3:bolt spanner 1 pcs

Price and payment term

1:price

2:payment method: T/T 30% in advance and balance 70% after inspection confirmation before shipment.

3:Delivery: within 45 working days after receipt of after receipt of deposit

warranty:

1:One year, and we will provide the technical support for the whole life.

2:The buyer should charge of visa, return ticket food and accommodation overseas and USD50/person/day for salary.

3:Need one technicians.

4:Training time: one week (contains the time of installation and adjustment) .

ZTRFM has been dedicating to roll forming technologies for over 2 decades and now boasts strong experience, capabilities, innovative thinking and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.

 

At ZTRFM, various payment terms are acceptable,you can choose what is convenient for you. Also we offer excellent after-sales services.  Typically , we offer 1 year warranty and whole life technical support. Our engineers can work overseas and clients can also come to be trained to how to operate machines.

 

For more information, please contact me at Whatsapp:008618730769688 or send an email to cnzt005@zhongtuocn.com

 

Fully automatic or half automatic C/U/Z Purlin Roll Forming Machine

Introduction:

Zhongtuo C/U/Z Purlin Roll Forming Machine can produce many sizes of C, U, Z purlins, it supports material thickness from 1.5mm to 4 mm. Our C/U/Z channel roll forming machine is well-known for its strong and durable design. The finished products of our machine are widely used in the large and medium-size enterprise civil construction, such as plant, warehouse, locomotive shed, hangar, exhibition building, theatre, stadium, and so on.

z -beam

Components of C/U Channel Roll Forming Machine

Decoiler— leveling— (punching) —main roll forming— (punching) —shearing—run out table

Features of Zhongtuo C/U/Z Purlin Roll Forming Machine:

  • Support many kinds of raw materials like carbon steel, hot rolled steel,

cold rolled steel and others.

  • C/U/Z purline roll forming machine is equipped with a reasonable leveling device to ensure the finished channels without twisting or sideways bending.
  • Decoiler takes inner expanding method, so it takes big loading capacity within little space.
  • For safety reasons, the whole process is operated and controlled by computer station.
  • For all the elements of the machine could be customized according your needs.[gview file=”http://www.rollsformingmachine.com/wp-content/uploads/2014/12/details-description-of-purlin-roll-forming-machine.pdf”]

Technical specifications of Steel purlin roll forming machine

Raw material Item Parameter Remark
Material Type hot rolled steelcold rolled steelcarbon steel Some material needs testing
Thickness 1.5mm-4mm
tolerance _+1.5mm
Machine Material Roller Material 45#steel
Shaft Material 40Cr HRC45
Shearing Blade Materia Cr12 MOV
Frame material
Working Speed Roll Forming Speed 5-15m/min
Forming Stand  Rolling Roller number 16
Transmission Gear Box, Gear line
Shearing Servo flying cutting saw Other options
Hydraulic System Valve and Pump
Control PLC
Decoiler Single head 5T, 10T Automatic or Manual

Zhongtuo Cold Roll Forming Machinery is a professional company to provide C/U/Z Purlin Roll Forming Machine for the all over the world. As the professional roll forming machine manufacturer, we have modern management concept, strong research technology, advanced production technique and perfect service system.

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