China Roll Forming Machine Manufacturer
China Roll Forming Machine Manufacturer
Zhongtuo large span roofing sheet roll forming machine could be used to make various sizes and colors large span roofing sheets. And our machines have been put into production lines by many big and famous factories all over the world.
Our large span roofing sheet roll forming machine is made up by the following elements: De-coiler Roll Forming Machine Hydraulic Cutting Device PLC Control Box Output table
Zhongtuo ceiling channel roll forming machine is professionally developed for making ceil channels in a fast speed and high quality standard. The entire range is fabricated using high quality raw materials at our modern and well-equipped manufacturing facility. The finished products of this machine could be customized according to customers need. Normally speaking, C, Z, ceiling channel can produce two drawing profiles products without changing rollers. Our machine has a ability to produce bulk needs of ceiling section of customer within the specific time frame.
Zhongtuo engineers guardrail roll forming machines for a wide range of elevator designing products including steel guardrails and signposts, and more than 16 years experience makes us have high standard quality requirement and high through-put. The principle of this machine is cold roll forming, so this machine cannot be used to make thickness beyond 5mmm material.
Here are machine basic information about Zhongtuo elevator guardrail roll forming machine.
Machine element and its price:
| 3T decoiler | 1 |
| Forming machine-punching and shearing | 1 |
| PLC station | 1 |
| Hydraulic station | 2 |
| Case of differential and gear box | 1 |
| Rouout table | 1 |
Check the whole working process from the following pictures:
Main features of each part
Shearing part/hearing method/It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
(2)Material:GCR12/Quenching Oil HRC58-62
(3)Length :Automatically cut in specified length
(4)Error in length ±1.5mm
Counter：Panasonic
(1) Voltage:380V 50HZ phase adjustable
(2) Control length automatically
(3) Production counting automatically
(4) Computer controls length and quantity for finishing production in specified amount.
(5) Fix error automatically and accurately.
(6) control method: Touch and button
Zhongtuo high quality elevator guardrail machine has been widely used in famous factories both home and abroad. This machine could work totally full automatically and one person could run this machine. For tech support, we provide 7/24 service, free installation, training till everything is ready for customers.
When you need to get the detail quotation, please provide your drawing profile. Here is one finished product for your reference:
The machine working speed could reach 26m/min within the material thickness 0.4-0.8mm. Different with other cold roll forming machines, ours put quality at the first place. Normally speaking, our machine could use more than 10 year without any problem.
For making what kind of U channel, we will customize according to customer requirement, including machine power size and others also could be customized according to customer needs.
Where the U channel could be used for:
Here are some machine parameters for your reference:
| Here are some machine basic parameters for your reference | |
| Raw material | Processing material: GI Material thickness: 0.4—0.8mm Material hardness:550 MPA—350 MPA Formed width: 65mm Forming speed: 20m/min |
| Main machine information size and weight | Length of the main part: 3300…800…1400mm Weight of main part: 3 tons |
| Voltage | Voltage : 380V/50HZ3Phase (as customer’s request) |
| Roller fixer | Guide column |
| Frame | middle plate welded, memorial arch frame type |
| Frame thickness: | 25mm |
| Drive mode | gear box |
| Material of rollers | GCr12MoV |
| Material of shafts | 45# steel with tempering |
| Diameter of shafts | φ40mm |
| Number of rollers | 10 rollers |
| Main power | 3kw |
| Cyclical planetary gear speed reducer | |
| Noted: different sizes will be produced by adjusting the spacers by hand. | |
| Main elements of the machine | |
| Decoiler | 1 set |
| Main roll forming machine | 1 set |
| Punching machine | 1 set |
| Flying track cutting saw | 1set |
| Computer for PLC station | 1 set |
| Counter | 1 set |
| Hydraulic Station | 1 set |
| Runout table | 1 set |
Related Light keels, all those types we also customize machine for you:
China homemade Ceiling Tee bar roll forming machine, half automatic version Zhongtuo cold roll forming machinery has two types Tee bar roll forming machines, half automatic version and full automatic version. In the last article we have mainly introduce the fully automatic version, here I will show you some information about the half automatic version.
The reason why I called it half automatic version which means you needs to punch hole on the Tee bar yourself. This half automatic version Tee bar roll forming machine only can change coil to T bar shape. If you need punching machine, we can make for you or you can buy from the market.
Half automatic Tee bar roll forming machine has the same working speed as the fully automatic version Tee bar roll forming machine but the time for punching part will be decided by the punching machine.
| Here are some machine basic parameters for your reference | |
| Raw material | Processing material: GI Material thickness: 0.2—0.4mm Material hardness: 550 MPA—350 MPA Formed width: 24mm |
| Main machine information size and weight | Length of the main part: about 3500…800…1400 Weight of main part: 3 tons |
| Voltage | Voltage : 380V/50HZ3Phase (as customer’s request) |
| Roller fixer | Guide column |
| Frame | middle plate welded, memorial arch frame type |
| Frame thickness: | 25mm |
| Drive mode | gear box |
| Material of rollers | GCr12MoV |
| Material of shafts | 45# steel with tempering |
| Diameter of shafts | 40mm |
| Number of rollers | 16 rollers |
| Main power | 3kw |
| Cyclical planetary gear speed reducer） | |
| Noted: different sizes will be produced by adjusting the spacers by hand. | |
| Main elements of the machine | |
| Decoiler | 2 for different material |
| Main roll forming machine | 1 set |
| Shearing saw | 1set |
| Computer for PLC | 1 set |
| Counter | 1 set |
| Hydraulic Station | 1 set |
| Runout table | 1 set |
Cater to the market requirement, Zhongtuo UD, CD metal stud roll forming machine was developed. Different with other roll forming machines, Zhongtuo metal stud roll forming machine supports both U shape and C shape metal track and stud making meanwhile sizes are options. So we call it as all-in-one combined light keel roll forming machine.
Features of UD, CD metal stud roll forming machine
1. One machine either could be used to make U stud in various sizes
2. Able to make C stud in various sizes.
3. For making C and U without changing rollers.
4. Easy to adjust sizes just by sizing in computer.
5. Machine is controlled by PLC station.
This machine is composed by the following parts: decloiler—-leveling system—-roll forming machine—-shearing and cutting part—-runout table.
Here are some basic parameters of Zhongtuo UD, CD metal stud roll forming machine:
|
UD, CD metal stud roll forming machine |
|
| Supported material | Processing material: GI Material thickness: 0.4—1.0mm Material hardness: 550 MPA—350 MPA Formed width: 28/60mm Forming speed: 25m/min |
| Main part basic information | Machine size:3800…1200…1400 Weight of main part: 3 tons Roller fixer : Guide column Memorial arch frame type Frame thickness:25mm Drive mode: gear Material of rollers: GCr12MoV Material of shafts: 45# steel with tempering Diameter of shafts: φ40mm Number of rollers : 10 rollers Main power: 3kw |
The reason why we called it full automatic T grid machine is that this machine could help you make T gird without person intervention, from roll forming to punching, this machine could make all perfect and fast. The machine could make main T gird in the speed of 16m/min.
The working process of full automatic main T gird roll forming machine.
Decoiler—-leveling—-roll forming machine—-punching—-cutting to length—-runout table.
Features of Zhongtuo main T grid machine:
Zhongtuo fully automatic T grid machine is composed by the following elements:
Here are some parameters of this full automatic roll forming machine for your reference:
g.Voltage:380v, 50Hz,3 phase (make according to customer needs )
Automatic tracking cutting
| No. | Name | Size and mode | number | note |
| 1 | base frame | 100*100*6 | 1 | |
| 2 | Control station | 1 | Include switch button | |
| 3 | Hydraulic station | 7.5kw | 1 | Taiwan motor, low nosie |
| 4 | Oil pump | 63*80*80 | 3 | |
| 5 | Cooling device | 35Hz | 1 | |
| 6 | Sensor | Npu | 2 | |
| 7 | Encoder | 600 | 1 | Omron |
| 8 | tachometric wheel | 6 | ||
| 9 | Servo motor | 3.9kw | 1 | GSK |
Here I will introduce HG50 welded pipe machine cantilever type. This machine is good for those who needs make various types small pipes within the wall thickness 0.5-3.0mm, and pipe diameter from 10-60mm. HG50 welded pipe machine also work at the speed of 30-80m/min.
Working Principle:
For welding, it makes full use of two sciences-high-frequency current Skin-Effect and Adjacency Effect to make the current concentrate on the edge, then the temperature will reach to the point of welding. Then we can make the sheet to pipe by rolling and make the edge melting to one.
Features of HG50 welded pipe machine:
Here are some basic parameters for your reference:
| Main elements introduction | ||
| Decoiler | Double head decoiler-inner expanding manual Material width: 39.88 200mm Material thickness: 0.4 2.0mm Outside diameter:900 1800mm Inner diameter: 500 520mm Max weight: 2500kg |
|
| Main roll formingmachine part: | Coil leveling and feeder part | 1 set |
| Rollers-horizontal(6) Diameter: Φ60mm Material: 40Cr |
cantilever type, change roller at the side of machine | |
| vertical roller: 5 sets Mode: Passive rotation |
Material: 45# steel Diameter: 30mm |
|
| Machine for removing weeded sacra | 1 set | |
| Guide roll stand for controlling direction of pipe seam to insure pipe seam flatly and straightly entering into extruding rollers. | 1 Set | |
| One set of extruding roll stand for controlling weld seam to realize successful welding. | 1 set | |
| Scraper frame for scraping outside weld seam | 1 set | |
| Installation bed along with forming machine | 1 set | |
| Water cooling device | 2 set | |
| Size diameter part | Mainly fine shaping pipe after welding and controlling size accuracy. | Horizontal roll stand and vertical roll stand.(structure same as forming device) |
| Roughly straightening machine frame | Type: Turk’s head type, 4 rolls two side | |
| One installation bed along with sizing main machine. | 1 set | |
| Drop tube stand: | It is welded frame type by plate, with part that can give signals for guiding the length. | |
| Runout table | Customize according to customer need. | |
HG32 machine supports material thickness within 0.4-2.5mm, the diameter range from 10-45mm and the machine speed could make from 30-80m/min.
We design this machine as cantilever type, for you can change moulds to make various types pipe easily and quickly. By this kind of you can save 2/3 time when comes to change machine moulds.
For the whole machine, it is easy to install and transport. The machine will be made as a whole, so you do not need to install it complicated. HG32 cantilever type welding pipe machine is good for those who need to make small diameter but with various types decorative pipes.
HG32 welding pipe machine using technology has the following features:
Here are some basic parameters for your reference:
Work flow:
Raw material (steel coil) —- uncoiling —-non-power leveling —-roll forming —-high-frequency welding → removing burrs outside of weld seam —-cooling —-sizing —- cutting —- run-out table
| Main elements | |
| Double head uncoiler | 1 |
| hydraulic shearing and manual welding machine | 1 |
| Coiler feeder to accumulator | 1 |
| spiral accumulator | 1 |
| forming and sizing mill | 1 |
| F5-200kw solid state H.F welder | 1 |
| Electric control system | 1 |
| CNC flying friction saw | 1 |
| Roll out table | 1 |
HG76 welded pipe making mill will be made to gantry type for processing large diameter pipe in a high speed. As its name shows, HG76 gantry type pipe making mill will be displayed like a dragon. When it works, it has fast speed like a dragon running. This type machine is quite good for who need to operate a pipe factory. Here are two reasons for your reference: for one thing, HG76 supports more types of welded pipe in large range pipe diameters. For another thing, as fast and high speed, HG76 welded pipe making mill could make pipe in great quantity.
HG76 welded pipe making mill features:
Work flow of HG76 welded pipe making mill:
|
Main elements of HG76 welded pipe making mill: |
|
| Double head uncoiler | 1 |
| Hydraulic shearing and manual welding machine | 1 |
| Coiler feeder to accumulator | 1 |
| Accumulator | 1 |
| Forming and sizing mill | 1 |
| F5-200kw solid state H.F welder | 1 |
| Electric control system | 1 |
| CNC flying friction saw | 1 |
| Roll out table | Steel frame, if you need the automatic one then we can change for you |
| Tech service | The tech team needs to stay at customer factory 6 months, training customers till everything works well. And the all fee will be covered by customer. |
