Casstte light keel roll forming machine

Casstte light keel roll forming machine could be used to make variuos types Casstte light keel in batch and fully automatic. This machine takes advantage of punching and roll forming principle.

What is Casstte light keel?

Cassette keel is made of steel, which is used for the main ceiling materials. It is for linking a fixed keel barrier, in a great extent played a stabilizing role, through the screw and the floor is connected to fix the ceiling or object.
How to use Casstte light keel?
The cassttle light keel often is used together with the U track and C channel for making the ceiling stronger and envionmental.

The Casstte light keel roll forming machine working process:

Decoiler leveling beach punching machine coil feederroll forming machine shearing system runout table

What kind factors will effec the Casstte light keel quality?

1.The shape of the Casstte light keel should be perfect and clear edge and the incision does not allow the burr and deformation afer roll forming.
2.After roll forming, it will not damage the raw material surface. So the galvanized layer of skin, tumor, loss and other defects.
Based on the knowledge of those, we have confidence; we can make the perfect Casstte light keel machine.

The Casstte light keel roll forming machine composed by the following elements:

Meshy type angle iron machine

Meshy type angle iron machine is something like metal wall angle roll forming machines. Different with traditional wall angles, now the meshy type wall angle is quite popular. The meshy type wall angel either could be used with ceiling or drywall building to make the ceiling or drywall stronger. Base on this need, we developed new meshy type wall angle roll forming machine. Here are some pictures of meshy type wall angle for your reference:

Work process of Meshy Type Wall Angle Roll forming machine

decoiling– decoiler–coiler feeder– for sending coil to the punching machineï–punching –punching– punching mesh size by punching– feeding– roll forming machine– shearing and cutting –runout table.

The meshy type wall angle roll forming machine is composed by the following elements: And there are some optsions for you to choose.

Machine meshy wall angle roll forming machine is different with wall angel normal machine as it has many punched holes.

Main part introduction:

Punching part
This part will be punching coil to meshy type and for further roll forming.
Feature of the shearing part: Ensure stability, precision and cutting speed
Function: Automatic cutting controlled by PLC
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
Material of blades: Gcr12MoV quenched
Power supply: hydraulic power
Frame: Pillar style with rack & pinion system
Stroke switch: non-contact photoelectric switch
Components: It contains one set of cutting tools, one hydraulic tank and one cutter machine.

If you want to know more details of this machine, please contact us at any time. Meanwhile for wall angle, if you need the type used together with T grid without holes wall angle machine, please refer to another website page

Heavy duty C purline, L purline roll forming machine

When you need to make C purline in different sizes, L purline or U shape purline by one machine and the mateiral thickness already reach to 5mm from 1.5mm, our factroy heavy duty C purline, L purline roll forming machine will be your best choice.
In some cases, when building factroy, we do not have too much space to put many machines. Or at the beginning, we do not have too much budget to buy many machines. Then one machine, many sets of moulds will be the better option. Bsed on the needs, we develop new tech machine, which can be changed mould and spacer easily.

Take the following drawing profiles for example.

Fro example, when you need to make those three drawing profiles by one machine, we will design machine like the following parameter list:

Electirical Decoiler

Usage: It is used to support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system
Loading capacity: 10T
Uncoiling width: 800mm
Inner diameter: 450-550mm
With the coil feeder
Moter: 5.5kw

Leveling part

Usage: Put the raw material (steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.
Roller quantity: 13 rollers

Features of Heavy duty C purline, L purline roll forming machine:

1. Support many types drawing profile.
2. Easy to change spacer and easy to change mould.
3. Using gearbox as the transmision method.
4. Using Memorial Gatewaystructure to make sure machine have enough power to process 5mm thickness material.
5. Hydraulic decoiler with loading car, supporting unit and pressing arm.
6. High tech leveling system to make sure input coil neat and clear.

Combined UC light keel machine

For the combined UC light keel roll forming machine, we have two types: one is made by adjusting spacer and the other we make two separated machines by different shaft and rollers. When you want to save machine cost, please choose the first option. When you need to do huge production, please choose the second options.
Combined UC light keel machine could be used to make C stud and U track by one machine and you do not need to adjust spacer. The combined U track and C stud machine is like making two machine together but using one set of electricity system, PLC control system and machine frame. By this method, the combined machine takes little space and save some money. For any sizes U track and C stud could be combined together. Here is some drawing profile we made before for your reference:

Here is the combined C stud and U track roll forming machine pictures:

Same with the entire roll forming machine, this combined light keel machine is composed by Decoiler, leveling beach, roll forming machine, shearing system and others. But the main machine will have some different. Here is the detail machine picture for your reference:

Why choose combine U track and C stud machine?

1.Small machine design, it takes small space in the factory. If you factory has small space, please choose this type.
2.For the U track and C stud, you do not need to change roller and adjust the spacer.
3.Lower cost, as the two drawing profiles could be made by one machine, one PLC control system, one set of motors.

Some more detail parameters of the machine for your reference:

High speed light keel roll forming machine

High speed light keel roll forming machine working speed could reach 50 meter per minute. This kind of machine is quite poplar in Dubai, UAE, Europe, American and other places, where worker salary is high and house rent is also high. For this kind of machine has higher production. The high speed light keel roll forming machines could make furring channel machine, C track machine, U stud machine, wall angle roll forming machine and others.

Here is the machine picture for your reference:

Features of high speed light keel roll forming machine:

1.High speed when working, it can reach 50m/min. normally machine working speed is around 20m/min.
2.Working steady. For catering to the high speed, the machine frame, based and roller, PLC must be very good. So when working, it is very steady.
3.Long time to use. For make the high speed machine long time to use, we add the water cooling down system to machine. Even if in the hot temperature countries, cooling down system can make machine work long time.
4.Flying cutting saw. For the high speed roll forming machine, we use the servo transmission system. Flying tracking cutting saw. The cutter moves together with the finished product. By this method, the working speed can enhance greatly.
5.Use the gearbox as the transmission method, so when working, it is fast and steady.

Main parameters of the high speed light keel machine:

For this machine, if you want to know more information, please contact us at any time.