Category Product

Roof/Wall Sheet Forming Machine

Double layer Roofing Sheet Cold Roll Forming Machine

Double layer Roofing Sheet Cold Roll Forming Machine

Double layer Roofing Sheet Cold Roll Forming Machine is a combo machine for making many different types roofing panels. For example when you need to make two types roofing sheets, you have to buy two types machines. But one double layer machines, by one machine you can produce those two types. For example the first layer could be glazed tile roll forming machine and the second layer could be IBR or round wave roofing sheet,

Working process of double layer roofing machine:

Uncoiling Feeding material into machine Roll forming Measuring length—– Step formed—–Auto cutting Products receiving

double layer roofing sheet cold roll forming machine

Double layer roofing machine picture:

double layer roofing sheet cold roll forming machines

Basic parameters of the double layer roofing machine:

No. Main parameter
1 Length of the main part About 8500 1650 1500 mm
2 Weight of main part About 7.5 t
3 Voltage 380 V/50 HZ 3 Phase (as customer’s request)
4 Roller fixer Middle plate welded
5 Frame 350 H steel welded
6 Frame thickness 16 mm
7 Drive mode Chain
8 Material of rollers 45# steel, surface hard chromium plating.
9 Material of shafts 45# steel
10 Diameter of shafts 90 mm
11 Number of rollers Up layer: 13 rollers

Down layer: 15 rollers
14 Main power 7.5 kw

Features of double layer roofing machine:

1.One machine could produce two types roofing sheets.
2.Save working space, save energy and save cost of machine.
3.Easy to use and easy to transportation.
4.If you need to add wheels to machine, you can put production aany place.
5.Two layer one PLC control system, one pair of motors, easy to maintain.
6.Working speed 25 meter per minute.
7.Material thickness could be from 0.2 to 1.2mm.
Note: But two layers cannot work at the same time. If you need to huge production, please buy single layer machine.

Here is the machine working video for your reference:

Metal Door Machine

High quality single layer roofing sheet roll forming machine

High quality single layer roofing sheet roll forming machine

High quality single layer roofing sheet roll forming machine has the same function to make roofing sheet. But different with the normal quality machine, it can use more than 10 years and has highly working speed. When machine working, it is fully automatic. It has independent stand as frame, machine frame thickness is thicker than 25mm. All the elements of the machine are world famous. Machine mould and shaft all use the best material, even if after long time using, it also can keep perfect shape.

Working Process of single layer roofing sheet roll forming machine:

Uncoiling→ Feeding material into machine→ Roll forming→ Measuring length→ Step formed→ Auto cutting→ Products receiving single layer roofing sheet roll forming machine

Main parameters of single layer roofing sheet machine:

1 Length of the main part About9500 1650 1500mm
2 Weight of main part About 6.8 Ton
3 Voltage 380V/50HZ3Phase (as customer’s request)
4 Roller fixer Middle plate welded
5 Frame Guide pillar and the thickness is 50mm
6 Frame thickness 25mm
7 Drive mode Gear
8 Material of rollers 45# steel, surface hard chromium plating.
9 Material of shafts 45# steel
10 Diameter of shafts 90mm Solid shafts
11 Number of rollers 16 rollers
14 Main power 11kw（Simon motor ）
15 Text screen displayer Japan made
17 Forming speed speed 8-22m/min
18 PLC Control system Japan Panasonic PLC
19 Hydraulic power 5.5KW
20 Gear box China famous brand
21 Chain 1.25
22 Delivery time 30 working days after receiving the deposit

single-layer-roofing-sheet-roll-forming-machine

What elements make machine high quality?

1.Machine frame thickness. High quality machine normally has high working speed. So when machine working, the steady ability is very important for you. 2.Machine shaft diameter and roller material. High quality machine can process thicker coil and work long time. So shaft hardness and diameter is very important against bending. 3.The roller material is very important. As for long time using, material will rub roller. Only good quality material can keep perfect shape after long time using. 4.Electrical elements brand. The machine controlled by PLC and powered by motor, so the brand and quality can affect the machine quality too much. Single layer roofing sheet machine video: https://youtu.be/WFYoDREY75M

Metal Door Machine

Lower cost roofing sheet roll forming machine

Lower cost roofing sheet roll forming machine

The lowest cost roofing sheet roll forming machine could help you make various types roofing sheet in the lowest cost. For those who want to build factory and do not want to spend too much money on it, this machine is the best option for you. Only you send us the drawing profile then we can customize machine for you.

Picture of the machine:

Lower cost roofing sheet roll forming machine

Main parameters of Lower cost roofing sheet roll forming machine:

No. Main parameter
1 Length of the main part About8200Ñ…1650Ñ…1500mm
2 Weight of main part About3.5 t
3 Voltage 380V/50HZ3Phase (as customer’s request)
4 Roller fixer Middle plate welded
5 Frame 350 H steel welded
6 Frame thickness 16mm
7 Drive mode Chain
8 Material of rollers 45# steel, surface hard chromium plating.
9 Material of shafts 45# steel
10 Diameter of shafts 80mm
11 Number of rollers 15 rollers

 

Features of lower cost roofing sheet machine:

1.Take advanced method to lower machine cost meanwhile make sure machine quality.
2.Using one machine cost from others here you can buy three sets machine. More options to make different types roofing sheet.
3.Special good to make thin sheet wall panel sheet.
4.Smart machine and economical option.
5.Long time to us.

More details pictures:

Lower cost roofing sheet roll forming machine

Lower cost roofing sheet roll forming machine

Other Equipments

High quality hydraulic roofing sheet crimping machine/roofing curve machine

High quality hydraulic roofing sheet crimping machine/roofing curve machine

Roof curving crimping machine Steel Crimping Machine Curved Roofing Sheet Machine hydraulic curving machine roof curving machine is also the nickname of the following name. This type roofing sheet crimping machine has two types: one is for motor type and the other is hydraulic type. The following type I will show you the hydraulic roofing sheet crimping machine.

The following picture is about the roofing crimping machine.

hydraulic roofing sheet crimping machine

Main parameters of hydraulic roofing sheet crimping machine:

1.The frame: steel welding 2.Material: GI Thickness:0.3-0.8mm 3.Material of forming mold: Cr 12 steel with quenched treated 60-62  4.Main oil pump press: 32mpa 5.Feeding equipment 1) Turbine worm reducer NMRV050 2) Rack driving 3) DC motor: calculates arc length automatically 6.Hydraulic system 1) Advanced hydraulic system from Taiwan 2) Power: 5.5kw 7.Automatic Control system 1) Screen: 5.7 inch DELTA screen from Taiwan 2) PLC: DELTA from Taiwan 3) Coder: ENC-1-1-1T-24 from South Korea 8.Voltage:380v 50hz 3-phase

Features of hydraulic roofing sheet crimping machine:

1.Support random roofing sheet type. Normal crimping machine only can support one type. 2.Allow you to adjust the crimping depth and bending degree. 3.The width of crimping and length could be adjusted easily by PLC. 4.Could be used to any length of sheet. As the guardrail could be adjusted. 5.Support any type of roofing material like aluminum, steel, galvanized and others. 6.Support big thickness range from 0.2 to 1.2mm. 7.Fully automatically and long time to use.

Here is the roofing crimping machine video for your reference:

Metal Embossing Machine

50, 75, 100 drywall light keel machine/ combine light keel machine

drywall light keel roll forming machine

50, 75, 100 drywall light keel roll forming machine could be used to make many types drywall building needed elements. One machine could make all those sizes drawing profiles. Meanwhile for our machine, if you need to print production date, pressing logo on the machine or make some special mark on the finsihed products, all we could help you.

drywall light keel roll forming machine

Here are some basic parameters of combine light keel machine:

 

 

Manual decoiler
1).Material coil inner diameter:500mm-600mm
2).Max coil width: 600mm
3).Carrying capacity:1500kg		 Manual-decoiler
Main Roll Forming Machine system:
1).Shaft material:45# steel,
outer diameter:50mm
2). Roller material:GCR12Mov
3).Number of forming steps:11steps
4).Main electrical power: 5.5 KW
5).Forming speed: 25m/min
6).Transport:by gear
7).Voltage: 380v 50hz 3phase		 Main Roll Forming Machine system
Hydraulic cutter and punching if need

2).Blade and mold material: Cr12 steel with quenched treated 60-62℃

3).Cutting system: advanced hydraulic drive, automatic cutting after

forming, no distorting or wasting,high level safety factor,

will not stop the machine to ensure the speed of cutting.

 Hydraulic-cutter-and-punching-if-need

All the simple drywall making elements could be made by this machine easily. For showing how to do installation, here are some pictures for your reference:

drywall light keel roll forming machine

Metal Embossing Machine

Trangular light keel machine

Trangular light keel machine

Trangular light keel machine is for making this kind of trangular light keel in batch by roll forming principle. The machine is composed by the following elements: decoiler, levevling beatch, roll forming machine, shearing system and runout table. This kind of machine could be used to make two types trangular light keel both: light keel steel and Paint keel. But for prtection the surface of panit coil, the design will be a little different. Here is the machine picture for your refernce:

Trangular light keel machine

What is Trangular light keel?

Triangular keel is the indispensable elements for integrated ceiling building, which is a kind of new building material. It has the advantages like, light weight, high strength, waterproof, shockproof, dustproof, sound insulation, sound absorption, temperature and other effects of adaptation, and easy to install. Meanwhile it can fit to various types design. Here are some finished products of integrated keel for your reference:

Trangular light keel making machine

Here are machine parameters for your reference:
Size: 3800 800 1400
Weight t: 2.5tons
Voltage: 380V/50HZ3 Phase (as customer’s request)
Frame: middle plate welded
Memorial arch frame type
Frame thickness: 25mm
Drive mode: gear
Material of rollers: GCr12MoV
Material of shafts: 45# steel with tempering
Diameter of shafts: 40mm
Number of rollers: 13 rollers
Main power: 4kw

What makes ZT Trangular light keel different with others?
1.Design different. Our design team has 16 working experience in this area. For the design, we use special method to make machine no burring to surface and work with small noise.
2.Use real and best material. Normally speaking, our machine will use best mateiral to make mould and then do 58 degree quecning. By this way, we can make sure the hardness of the moulds. And this is dispensible reason to make machine using long time.

Trangular light keel machine

Steel Purlin Machine

Sigma purline roll forming machine

Sigma purline roll forming machine

Sigma purline sections are manufactured by cold roll forming pre-hot dipped galvanised steel, grade S450, having a minimum yield stress of 450N/mm2. The top flange of the purlin must have adequate restraint provided by robust steel sheeting (or similar) fixed directly to the top flange.The steel has an external galvanised coating Z275, giving an approximate coating thickness of 20 microns each side. Based on the charactgers of sigma purline, now it is quite popular used in roofing and house building construction area.
Different with the C purline, Z purline or other shape purline, Sigma purline, from roll forming digree, it is much harder to make.
Based on the market demand, our factroy developed roll forming machines of making sigma purline. By the roll forming machine, the production could be enhanced greatly.

Here are some main rolls forming machine parameters:

1).Number of forming steps: 2 steps feeding rollers, 5 steps leveling rollers, 12steps forming rollers.
2).Shaft material: 45# steel, roller material: bearing steel, outer diameter: 80mm 3).Transport: by chain
4).Forming speed: 5-12m/min
5).Motor:18.5kw
6).Voltage:380v, 50Hz, 3 phases (customized)
7). PLC control system, all the work could be done fully automatically.
8). If you want higher speed, we can change the transmission method like gearbox or others.

Sigma purline roll forming machine

Working process of Sigma purline roll forming machine:

Decoiling—feeding—leveling—forming—punching—cutting—production
The Sigma purline is composed by the following elemetents: decoiler (manual, hydraulic or electrical), leveling system, main roll forming machine, shearing system, PLC control system, hydraulic system and runou table.

Feartures of Sigma purline roll forming machine:

1.It allows you to make range of sigma purline by adjusting spacer by one machine.
2.It either could be pillar type or middle plate.
3.Best element like PLC, motor to make sure machine could be use long time.
4.Specail tech knoeledge to make sure accuracy and save electicty energy.
5.Whole life maintance.

Why Sigma purline is used?

Sigma purline could be used either as roofing or house frame, factory building. Here are some pictures for your reference:

Sigma purline is used

Product

Interlocked round pipe seam roll forming machine

Interlocked round pipe seam roll forming machine

For making pipes, there are many methods: like welding pipe, interlocked pipe or forging pipe. Here I take the interlocked pipe for example. Round pipe interlocked seam roll forming machine could you be used to make interlocked seam round pipe in batch and fully automatically. Interlocked seam is a kind of seaming methold. By pressing and roll forming mahcine the two edges together and then make the narrow strip to pipe shape. Here are two pictures of interloacked pipe for your refernce:

round-pipe-seam-roll-forming-machine

Round pipe interlocked seam roll forming machine working process:

Round pipe interlocked seam roll forming machine working process

Decoiler —–Feeding —–Leveling —–Roll Forming–Cutting–Product Table

Main elements of Round pipe interlocked seam roll forming machine:

NO. Item Parameter
1 Decoiler ID:450-500mm OD:1200MM
Max loading:3 Ton Max width:300mm
Note: if you need hydraulic decoiler is also OK.
2 Main Roll Forming Machine and size system 1.Roller station:20stations
2.Shaft material:45# steel Outer diameter:50mm
3.Roller material: GCr15 quenching at 58 to 60 degree 4.Transport: Chain
5.Forming Speed: 0-8m/min 6.Motor:5.5kw
7.Machine 8.5mx0.8mx1.45m8.Voltage:380v,50Hz,3 phase (Customized)
3 Flying cutting saw 1.The material of blade: Cr12Mov-hardening HRC 58-62
2.Length Tolerance:3m ±1.5mm
3. Flying cutting saw, can make sure the perfect shape after shearing.
4 PLC Control 1.Screen: touch screen 2.PLC: Delta
3.Automatic-length measurement
4.Automatic-quantity measurement
Note: if you like world famous brand like Semens or other, we could change for you.
5 Hydraulic System
1).Advanced hydraulic system from Taiwan 2). Power:3kw
6 Output frame
Could be welded locally according to customer needs.

How to place order for Round pipe interlocked seam roll forming machine?

Differnet with other roll forming machine, for making pipe machine, we do not need drawing but those information is very important:
1.What is the mateial and material thickness
2.Pipe diameter range.
3.For the pipe making machine, one machine can make many sizes pipe within one range. But for different sizes, you need to change moulds.
4.Meanwhile if you need other shape like square oval or others, we also could make and design machine for you.

If you want to know more information about this machine, please let me know and contact me at any time.

Light Steel Keel Rolling Machine

Random combined light keel machine

Random combined light keel machine

In the market, it is easy to see common combined light keel roll forming machine like UD30 & CD60 or CUW 50-75-100. Those typical sizes are for ceiling or drywall. For saving space and cost, they design those drawing profiles by one or two machines then you can save lots of money.
Meanwhile for random combined light keel machine could be used to make any types of light keels. The combination of two sets of machines is just for making the machine smaller and taking small space. When letting two machines working, it is much easier to watch and operate. The two different drawing profiles could be made at the same time.
The combination is random, they are could be wall angel roll forming machine, C stud roll forming machine, U track machine and others.

Here are machine pictures for your reference:

Random combined light keel machine

Advantage of combined keel machine:

1.One machine two drawing profiles.
2.Two drawing profiles could work at the same time.
3.Small size, taking up small space.
4.Lower cost and could share some common parts.
5.Easy to operate and easy to watch production.
6.Higher speed and long time to use.
7.Random combination.

Main machine parameters:

1.Voltage:380V/50HZ3Phase(as customer request)
2.Roller fixer : Guide column
3.Frame: middle plate welded
4.Memorial arch frame type
5.Frame thickness: 25mm
6.Drive mode: gear
7.Material of rollers: GCr12MoV
8.Material of shafts: 45# steel with tempering
9.Diameter of shafts: 40mm
10.Number of rollers : 10rollers
11.Main power: 4kw
12.Cyclical planetary gear speed reducer）
If you want to know more information about this machine, please contact us at any time. Our Email :  roofingmachine@zhongtuocn.com

 

Product

Metal bead with punched lip production line

Metal bead with punched lip production line

In the market, there are mant type’s metal beads, some type like metal wall angle, and wall angle with the punched lips. Double metal corner is made of high quality galvanized material, it is good for anti-aging, anti-corrosion and anti-fire, effectively prevent rusting. Meanwhile metal corner a precise acute angle size design, to avoid the corner by the impact of stress concentration, the external is uniformly distributed around the edge of the part, the effective protection of the positive angle intact.
The metal bead is divided into punching and expansion, not only convenient nail and the bead and the corner parts of the gypsum board or other adhesive materials with more solid. Metal corner construction installed without wooden boards, may be the primary plasterer also make perfect corner straight, shorten the construction time, and effectively reduces the construction cost.

The working principle of the machine is that:

Decoiler– punching machine to punch net– coil feeder to feed coil to main roll forming machine –Main machine to do the roll forming –shearing system– runout table

Here are two pictures for your reference:

Metal bead with punched lip production line

The Metal bead with punched lip production line is composed by the following elements:

No. Item Name Quantity
1 Decoiler 1 set
2 Punching machine 1 set
3 Coil feeder 1 set
4 Main roll forming machine 1 set
5 PLC control system 1 set
6 Runout table 1 set

Here are some main machine parameters for your refernce:

Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, gear transmission (the first and the last roller, the down roller should be attached with the upper one with the gear drive.), roller surfaces polishing, hard plating, heat treatment and galvanizational treatment. The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped.
Length of the main part: about 3000   800   1400
Weight of main part: 3 tons
Voltage: 380V/50HZ3Phase (as customer  request)
Roller fixer: Guide column
Frame: middle plate welded
Memorial arch frame type
Frame thickness: 30mm
Drive mode: gear
Material of rollers: GCr12MoV
Material of shafts: 45# steel with tempering
Diameter of shafts:  60mm
Number of rollers: 10 rollers
The different sizes can be produced on this machine by adjusting the feeding width.