Category Product

Welded Pipe Machine

ZHONGTUO High Frequency welder pipe forming machine

ZHONGTUO High Frequency welder pipe forming machine

ZHONGTUO cold bending roll forming machinery factory is professional offering the high frequency welding pipe machines for making the round pipe, the square pipe and the rectangular pipe and the oval pipes.
high-frequency-welder-pipe-forming-machine
The HF welder tube forming machine is one kind of the tube forming machine, the difference is that , there is a high frequency welding system to make the tube from seam to seamless. The same with some other cold bending machine is that, the HF welder tube forming machine also can produce different sizes bu changing the molds. It can make stainless pipe, carbon steel pipe in the shape of round pipe, square pipe, rectangular tube, oval pipe and others.
high-frequency-welder-pipe-forming-machine-1

The features of the high frequency tube machine are as below:

1 High speed, the rube mill is with high frequency welding system and servo fly saw cutting system, so the speed can achieve 40 meters/min-110 meters/min
2 Can produce many shapes of pipe, can many size of each size tubes.
3 Cutting system is the servo fly saw cutting system.
One machine could be used to make various types and ranges steel pipes by changing moulds. For those who needs to run factory of steel pipe, just 3 sets of machines then you can cover steel pipe diameter range from 10-127mm within the material thickness from 0.4-5.0mm.
high-frequency-welder-pipe-forming-machine-2

The flow of the high frequency tuber forming machine is as below:

Single-arbor un-coiler –’Strip-head Cutter and welder–
Spiral Accumulator—Forming sectionï  Flattening unit +Main driving unit +Forming unit +Guide unit +High frequency induction welding unit +squeeze roller—De-burr frame —Cooling unit –Sizing unit and straightener –Flying saw under computer-control –Run-out table—straightening

There are two kinds of high frequency tube forming machine,one high frequency tube forming machine is with cantilever structure, the forming rollers are on one side, and the power are o the other side. The other frequency is with Dragon Gate structure, similar to the ordinary cold bending roll forming machines.

Below are the pictures for your reference:

high-frequency-welder-pipe-forming-machine-3
The cantilever structure high frequency tube forming machine
high-frequency-welder-pipe-forming-machine-4

Roof/Wall Sheet Forming Machine

Roofing tile roll forming machine

Roofing tile roll forming machine

Characteristic

This roll forming machine can roll form metal roofing step tile. After roll formed by this roll forming machine, the surface will be very smooth and beautiful without any scratch on surface.

Roll forming process:

roofing-tile-roll-forming-machine
Fully Automatic Control System with PLC. Easy operation: Key in the length and quantity on the control panel. One year warranty. We also can do a custom roll forming machine, i.e. We can design the machine according to your specification and

profile drawing.

One roll forming machine can produce one or two profile.
The following profile drawing are some examples for your reference.
roofing-tile-roll-forming-machine1

Composition of machine line

Single head uncoiler
Roll forming main machine
Hydraulic cutting system
Hydraulic station
Control panel with fully automatic control system with PLC
Receiving table
Specification
SHEET THICKNESS 0.3 ~ 0.8mm
FORMING SPEED 8~ 12M / per minute
ROLLER SHAFT DIAS 75 mm
ROLLER STATIONS 12 ~ 16
LENGTH x WIDTH L 86~ 12 M W 750~ 1010 M
roofing-tile-roll-forming-machine-1

Product

Pressing and bending machine

Pressing and bending machine

This Pressing and bending machine makes small fine curve for designated performed roof panel
Such curving panel saves roof purlins and steel -friend and lowest cost coating. Moreover the curving roof is strong and durable, looks beautiful and fashionable as well.
Here is the pics of this machine and its main parts.

The finished product is as following:

pressing-and-bending-machine1
Main parameters of pressing and bending machine:

 

Main parameters

The frame: steel welding Steel welding
material GI
Material thickness 0.3-0.6mm
Material of forming mold Cr 12 steel with quenched treated 60-62℃
Main oil pump press 32mpa
Feeding equipment 1, Turbine worm reducer NMRV050

2, Rack driving

3, DC motor: calculates arc length automatically
1. Hydraulic system 1) Advanced hydraulic system from Taiwan

2) Power: 5.5kw

3) oil tank:100ml

 
Automatic Control system 1) Screen: 5.7 inch DELTA screen from Taiwan

2) PLC: DELTA from Taiwan

3) Coder: ENC-1-1-1T-24 from South Korea

 
Voltage 380v 50hz 3-phase
Metal Door Machine

Shutter door roll forming machine

Shutter door roll forming machine

Shutter door slats made from hot/cold rolled steel strips,and hole punched,roll formed,and cut to length by the shutter door roll forming machine.
Rolling shutter doors used for commercial facades, garages, shopping malls, hospitals, factories and mines, and other public places or residential.

shutter-door-roll-forming-machine
Some profile drawings for you reference:

shutter-door-roll-forming-machine-2
Main Technical Parameters

Material Type Steel strip
(mm)Thickness 0.4-1.2
(Mpa)Yield stress 230-300
(m/min)Max.Forming Speed 8-12
Roller Material 45#steel with chrome treatment
Roller driven type Chain transmission
Controller PLC
Operation Touch screen and button
(Mpa)Hydraulic system pressure 12
(KW)Hydraulic station motor power 3
(KW)Main motor power 4
(KW)Total power 7
(ton)Total weight About3

shutter-door-roll-forming-machine-1

Why choose shutter door roll forming machine:

1.All fully automatic.
2.Accuracy could be guaranteed. High quality punching and shearing system.
3.Long time to use.
For this machine, if you want to know more information, please contact us at any time.

Other Equipments

metal embossing machine

metal embossing machine

Embossed lines are mainly for producing embossed aluminum and steel roll. metal embossing machine is suitable for metal sheet, particle board, decorated materials, and so on. The pattern is clear and has strong third-dimension. It can be assorted with the embossing production line
The main parts of this producing line
Uncoiler, embossed host, recoiler, electrical control station

Here is our pic for your reference:

metal-embossing-machine
Suitable material: sheet coiled material, such as: aluminum, galvanized sheet, colorized painting steel plate and stainless steel.

Standard parameter of this line

metal-embossing-machine-1

model ZT-S1000 ZT-S1400 ZT-S1600 ZT-S1900
Overall size(mm) 2900*1200*1500 3300*1200*1500 3500*1200*1500 3800*1200*1500
Roller size φ350*1000mm φ380*1400mm φ400*1600mm φ450*1900mm

 
Material of roller 42CrMo 42CrMo 42CrMo 42CrMo
Roller hardness HRC55-58 HRC55-58 HRC55-58 HRC55-58
Way of embossing Both up and down rollers embossing at same Both up and down rollers embossing at same Both up and down rollers embossing at same Both up and down rollers embossing at same
Embossing regulation By screw By screw By screw By screw
Motor power(KW) 7.5 11 15 15
Line speed 0-18m/min 0-30m/min 0-40m/min 0-45m/min

Detailed parameters of this metal embossing machine line

1. Roller specifications: DIA450~500mm, width: 1000~1800mm.
2. Take the roll surface hard chromium plating
3. Suitable for pressing plate: 2-6 mm
4. Frame steel plate welded structure, polished, tempering, machining, solid wall plate Q235 90 mm thick
5. Pattern processed by laser engraving.
6. The pattern making: according to the buyer to provide the sample pattern
7. Pressure mode: hydraulic 50~100T.
8. Working speed: 1~20m/min, speed changed by frequency converter .
9. Voltage 380V/50Hz/3PH
10. Safety shield shell
11. Generous beauty of appearance

metal-embossing-machine-2

Here are some pics of embossing pattern for your reference:

metal-embossing-machine-3

Other Equipments

75-600mm cable tray channel roll forming machine

75-600mm cable tray channel roll forming machine

The cable tray channel is widely used in the inside building construction. Cable tray is used to support the wire cable to prevent the wire cable from broken, and being messy. Cable tray need to be light weight, and breathable, so that can be with heat dissipation, to prevent the cable tray from too high temperature. Below is a kind of the normal used cable tray for your reference.

75-600mm cable tray channel roll forming machine
Below pictures show the cable tray usage in the buildings inside roofing area.

75-600mm cable tray channel roll forming machine 1
About the cable tray roll forming machine. Same with other roll forming machine. It uses the Principle of cold bending little by little from with the rolling of the roller molds. The cable tray machine line include below parts: Decoiler, the leveling part, the cold bending roll forming machine body part, the hydraulic cutting system, the finished cable tray receiving table.
Below is a pictures of the cable tray.

75-600mm cable tray channel roll forming machine 2
Because the cable tray with different sides from 50 -900.
So it need the cable tray machines easily change the side in a set of the machine, to produce all the sizes range. So usually the cable tray machine is designed as linear moving designing.
For the old cable tray machine designing. Usually they used to use the manual bending machine, the manual decoiler, the manual feeding and bending ,and manual receiving the cable tray. For the bending machine to produce the cable tray from 50-900, it is reasonable. Because the manual bending of the cable tray, it need much human workers, and it cost much of the money. Recently, there are more and more customer want to order the automatic cable tray roll forming machine line. Our factory is professional making this cable tray roll forming machine.
About the size 75-600 size, some customer want to order one machine for the whole range size. While we suggest you two sets of the machines for the size 75-600 size. One cable tray roll forming machine is for the size 50-75, and the other cable tray roll forming machine is 100-600. The reasons why it need two sets of the cable tray roll forming machine, because from 75 to 600 , the size difference is big, and it is not good for one machine to finish these big size difference cable tray, it is do be harmful to the cable tray machine. So we suggest you two sets of the cable tray roll forming machines for the size 75 – 600 .
About the cable tray roll forming machine, if you need more other information, please feel free to contract us freely.

Other Equipments

Metal drain pipe/ 6 inch gutter roll forming machine

Metal drain pipe/ 6 inch gutter roll forming machine

Metal drain pipe/ 6 inch gutter roll forming machine could be used to make drain pipe or gutter fully automatic in batch. The gutters protect your most valuable asset, by moving more water away from your house, faster than any other gutter in its class. And it allows the maximum water flow of a large gutter, with the look of a smaller, more attractive system.
Basesd on the market needed, we design the machine for making drain pipe or 6 inches gutter by fully automatic roll forming principle. The machine is composed by manual decoiler, leveling beach, roll forming machine, shearing system and runout out table, PLC control sysyem, and hydraulic system.
Working speed: 3—8m/min . Take the following drawing profile for your reference:
6 inch gutter roll forming machine
The following are machine parameters for your reference:
3-Main roll forming machine
Frame: Longmen wallboard type
The roller number: 18 rollers
Roller material: Cr12
Shaft diameter: 60mm, 45# steel
Roller heat treatment: Quenching, HRC58-62
Material thickness: 1.5 mm to 2.0 mm
The standard cutting size: 198 mm (According to customer request design of blade shape)
Standard forming size: 185 mm
Length tolerance : ±0.1 mm
Diagonal tolerance : ±0.1 mm
The motor power: 3.5 kw
Voltage: 380V/50HZ/3Phase (As customer’s request)
6 inch gutter roll forming machine1
4-Hydraulic cutting
Cutting type:Hydraulic cutting Blade material: Cr12MoV
Blade quantity: 1 set Cutting frame: 1 set
Mould material: Cr12MoV Motor power: 3 kw
6 inch gutter roll forming machine 1
Our machine is capable of producing drain pipe and gutters beautifully and fully automatically. It has been tested by the Housekeeping Institute, and carries the Housekeeping and warranty. Enjoy the confidence that comes from knowing that not only do we believe in our product, so does Housekeeping and more customers.

Metal Door Machine

High speed roofing sheet roll forming machine

High speed roofing sheet roll forming machine

High speed roofing sheet roll forming machine is designed based on the normal speed roofing sheet machine, it can reach working speed of 45m/min. The drawing profile could be any type. Different with the tradtional roofing sheet machine, it uses high strong frame with machine cooling down system, using gearbox as the transmission method. In the following part, I will take a random popular drawing profile for example, to show how the machine is designed.

High speed roofing sheet roll forming machine
High speed roofing sheet roll forming machine pictures for your reference:
Here are some parameters of high speed roofing sheet roll forming machine for your reference:

High speed roofing sheet roll forming machine 2
5 ton hydraulic uncoiler with loading car,feeding cutter,roll forming machine,forming cutter,Siemens control box,cutting device,hydraulic system,Siemens PLC control system, 12M auto stacker with 3m side run-out conveyor and auto leveling.

Main Forming

machine

 Forming steps stations 20 roller stations
sheet Sheet feeding guider 1 set
Roll forming speed 40 M/Min
Total Power: Total Power 85HP
Shaft diameter 85mm material S45C with hardern and grinding
Design type Memorial arch
roller material GCr12MoV steel
shaft material 40Cr steel
Transport By gear
Power of main machine 11kw
Type of cutting Hydraulic
Cutting tolerance ±1mm
Cutter SKD-11 with feeding hardern HRC 58-60
Length setting By encoder 2 set
Working pressure 40MPA

 

High speed roofing sheet roll forming machine 1Features of High speed roofing sheet roll forming machine:

  1. Working speed could reach 45m/min.
  2. Any type drawing profile could be high speed type.
  3. Flying cutting system.
  4. Gearbox transmission to make machine working steady and long time to use.
  5. Strong machine frame
  6. Water cooling system.
  7. Hydrailic cooling down system.

 

There are more pictures of high speed roofing sheet machine for your refernece:

Product

Heavy duty shelf P beam roll forming machine

Heavy duty shelf P beam roll forming machine

What is the P beam of shelf?
The goods shelf is made of the following elements: upright pillar, P beam, transverse braces, diagonal braces and self locking bolts. For the for the P beam, there are also two types, one is welding, the other is made by cold roll forming without pointing.
Compared with point welding P beam, without welding type is not strong. So in the following part, I will take the point welding P beam for example.
Here is the drawing profile and finished production pictures for your refernece:

Heavy duty shelf P beam roll forming machine
By a rolling forming and closed welding; welding beam and column and according to hold the pass of different specifications, different collocation column card; 4 surface treatment: shelf surface adopts electrostatic spraying epoxy resin, coating thickness 60~80 micron; spraying process: surface degreasing, pickling, washing, washing, washing, drying, phosphating, high-voltage electrostatic spraying and high temperature curing; 5 production process: automatic punch punching, automatic rolling line, computer fixed length shear folding, CO2 welding, electrostatic spraying (this step according to different customers the color needs to choose different spraying color).

Heavy duty shelf P beam roll forming machine 1

Heavy duty shelf P beam roll forming machine:
For the machine, here are some parameters for your refernece:
Mainroll former
Machine design, we use the gearbox, it can make sure machine working at high speed. Meanwhile machine working quite steady.
1. Stations of rollers: 26
2. Rollers material: CR 12; HRC 60. Chrome coated: 0.03~0.05mm. The Strength in Mpa: 70TON, 800 MPA
3. Shaft material: Diameter: 70mm, material is #45 steel. Quenched hot treatment.The strengthof the Main Shaft in Mpa:70 tons, 650MPA
4. Bearing brand: FAG Germany
5. Main Motor: 11KW, 380V, 50HZ
6. Gear box with universal joint transmission system

Heavy duty shelf P beam roll forming machine1

For some customers, if your budget for this machine is not so high, maybe you can try to use this type design of machine:
Features of this Point welding P beam roll forming machine:
1.Working speed is around 5m/min including welding speed.
2.Economic machine design plan but machine is quite strong.
3.Dis shearing to make sure the P beam can keep perfect shape.
4.Point welding can do at the same time of rolling forming.

Now checking where P beam is is used in our daily life:

Heavy duty shelf P beam roll forming machine 2

Floor Deck Machine

Decking machine Floor deck roll forming machine

Decking machine Floor deck roll forming machine

Floor deck is a kind of steel material for building the house. The warehouse, the supermarket, the airport.

Decking machine Floor deck roll forming machine 1

ZHONGTUO factory is professional making the floor deck roll forming machine, we can design the machine as your require and the floor deck thickness. Take the drawing below for an example!

The floor deck roll forming machine also include: The decoiler, the feeding system and the roll forming system and the cutting system. It si near the single layer roll forming machine.22 follr decking roll forming machine

33 floor decking forming machines

Below is main specifications of this floor deck forming machine:

Main parameters of ZT 915 floor deck forming machine

1 Suitable material galvanizes sheet/ colored coil

2 Width of the feeding material 1300 mm

3 Effective width of the plate 915 mm

4 Thickness of feeding material 0.8-1.2mm

5 Productivity 15m/min

6 Two Main motor power 11kw +11kw

7 Rollers’ material 45# steel Rolling chromium

8 Diameter of shaft 90mm

9 Wall thickness of the main forming machine 22mm steel plate

10 Backboard Thickness 20mm

11 Cutting hydraulic system’s motor power 5.5kw

12 control system, PLC

13 Dimensions of major structure 13000mm*1400mm*1600mm

14 Weight 14T

15 Stations 27

  1. Processing technique and deployment

Processes: Manual decoiler — Roll forming machine — PLC system — Hydraulic system －Post cut － Run out Table

  1. Components of line:

Un-powered; single head;

max.capacity: 5000kg;
Coil inner-diameter: 1300

(2) Feeding platform:

Function and feature: put the raw material (steel plate) on the plat to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.

(3) Roll-Forming M/C:
Steps: Roller Material: 45# steel

Voltage: 3 phase/380 volts/50HZ(can be adjusted as your demands)

line speed: 8-12m/min; Rolling chromium thickness:0.05 mm

In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission, roller surfaces polishing, hard planting, heat treatment and galvanization treatment. The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped.

 

(4) Cutting Mechanism

It adopts hydraulic drive and automatic location to decide the dimention and cut the target products.

Match equipment : one set of cutting tool, one hydraulic tank ,one cutter machine.

Stop to cut , Post cut cutting length tolerance: ±2mm

Cutting tool material: GCr12 with quenched treatment 60-62℃

(5) Hydraulic System

It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank, the pump drive the cutter machine to begin the cutting job.

Match equipment: a set of hydraulic tank, a set of hydraulic oil pump, two hydraulic pipes and two sets of electromagnetism valves.

Power of the oil pump: 4kw Hydraulic oil: 40#

(6)Computer control cabinet:

It adopts Delta PLC to control. The target piece length is adjustable and digit of it can be adjusted.

Computed mode has two modes: automatic and manual one.

The system is easy to operate and use.

Processing precision : within 1.00mm

It contains liquid crystal screen, programmer, transformer for the electronic machines and kits of every part.

55 floor deck roll forming machine

If you need the floor deck roll forming machine, kindly send us your requiry, we can design the machines as for your requirements.

The Email is: ceo@zhongtuocn.com