Category Product

Downspout Machines , Product

ZTRFM Full Automatic High Speed Downspout Water Gutter Pipe Roll Forming Machine & Down pipes Roll Forming Machine

 Advantages of the Downspout Water Gutter Pipe Making Machine

The downpipe forming machine is designed to produce precise and well-sealed roof drain pipes, also known as leaders, which transport rainwater from gutters.

One significant advantage of metal downpipes, particularly those made from galvanized steel, is their resistance to thermal expansion and contraction, making them reliable even with sudden temperature fluctuations. Steel also offers excellent longevity and is recyclable, enhancing its lifetime value.

Our downpipe forming machines are tailored to meet the specific needs of our customers, including custom specifications and material choices. Before delivery, each machine is installed and thoroughly tested to ensure optimal performance. Once the customer receives the machine, they can begin production immediately by connecting the necessary wires and tubes. We provide instructional materials, including random operation guides and corresponding videos for reference. If required, our technicians can visit the customer’s facility for guidance and training.

Furthermore, the downpipe roll forming machine can work in conjunction with an elber machine, which allows flat pipes to be curved according to construction specifications.

Control System

The downspout forming machine adopts a PLC control system, AC frequency conversion speed-adjust technology, therefore it can automatically cut to length. This is the original color steel downpipe roll forming machine in China with carious freedom intellectual property and national patent.The most standard size is 134*93mm and 153*106mm, and the suitable coil thickness and strength range is 0.5-0.6mm, 235-345Mpa for reference.

Profile Drawing:

Rectangle Downspout:

Round Downspout:

Downspout Water Gutter Pipe Making Roll Forming Machine Working Flow:

Machine Overview

  • The ZTRFMdownspout pipe roll forming machine is ideal for companies specializing in rainwater goods systems.
  • It can handle material thicknesses ranging from 0.4mm to 0.8mm, 0.8mm to 1.5mm, or other specifications as requested. Compatible materials include aluminum, galvanized steel, painted steel, Galvalume, stainless steel, and copper.
  • We offer various machines, including:

– Square Pipe Roll Forming Machine (for rectangular downspouts)

– Round Pipe Roll Forming Machine (for round corrugated downspouts)

– A dedicated Elbow Machine for fittings.

  • The size of the machined product is customizable based on your profile drawings.
  • Our gutter roll forming machines have been successfully exported to several countries, including Russia, Australia, the Philippines, Vietnam, and Mexico, with a notable focus on Australia.
  • In addition to downspouts, we can manufacture other machines within the rainwater goods system, such as separate elbow machines.
  • We provide tailored solutions based on customer drawings, tolerances, and budgets, ensuring professional one-on-one service to meet your specific needs.
  • Regardless of the machine line you select, ZhongtuoMachinery guarantees high-quality production, delivering perfectly functional profiles.

The Technical Specifications Of Metal Downspout Pipe Roll Forming Machine :

 Metal Downspout Pipe Roll Forming Machine
1.Formed Material PPGI,GI,AI,GL Thickness:0.4-0.8mm

Downspout size:2”*3”,3”*4”
2.Decoiler Hydraulic automatic decoiler Manual decoiler(will give you as free）
3.Main body Roller station 19 rows with a series of vertical rollers
 Diameter of shaft 70mm solid shaft
Material of rollers 45# steel, hard chrome plated on the surface
Machine body frame 350 H steel
Drive Chain transmission
Dimension(L*W*H) 11000*900*1100(customize)
Weight 4.5T
4.Cutter Automatic cr12mov material, no scratches, no deformation
5.Power Motor Power 7.5 KW
Hydraulic system power 4 KW
6.Voltage 380V 50Hz 3Phase As your requirement
7.Control system Electric Box Customized(famous brand)
Language English(Support multiple languages)
PLC Automatic production of the whole machine. Can set batch, length, quantity, etc.
18.Forming Speed 10-15m/min The speed is adjustable

 More detailed pictures of the machine：

metal pipe tube machines

High-Frequency Welding Pipe Making Machine Steel Tube Profile Rolling Line – Open Seam Round Pipe Making Machine


Features of the Steel Pipe Making Machine

The steel pipe making machine boasts high precision in pipe production, stable performance, and high yield. It offers full automation, making operation straightforward, and is designed for durability and robustness. The machine supports continuous production, enhances efficiency, minimizes material waste, and reduces production costs.

Components of the steel Pipe Making Machine metal tube line

The tube mill machine includes several key components:

– Uncoiler

– Forming and welding section

– Welding seam leveling

– Welding seam grinding section

– Initial sizing section

– Bright solid solution

– Sizing and straightening section

– Pipe cutting machine

– Output cutting platform

Control System

The steel pipe production line features an intelligent, high-precision PLC control system with a user-friendly interface, ensuring safe and reliable operation.

High-Frequency Welding Pipe Making Machine

The high-frequency welding pipe making machine operates by uncoiling slitted coils and feeding them into the forming section through the entry section. This setup allows the H.F. pipe making machine to run continuously by utilizing strip joining and an accumulator.

Before the welding process, the pipe is shaped into a round form by passing through a series of driven and idler rollers in the forming section. In the welding section, the pipe is longitudinally welded using a high-frequency induction method. The exterior bead is removed, resulting in scrap, and the weld seam is smoothed out as the pipe proceeds to the cooling section.

Following this, in the sizing section, the pipe is shaped to its specified dimensions. Once sizing is complete, the pipe is cut to the required length using flying saw cut-off equipment and then delivered to the collecting table via a run-out conveyor.

Profile Drawing:

Open seam tube profile rolling forming machine:

Material : DC01 thickness 0.9mm

Speed:10-15m/min

Testing machine: We sue width 33.5mm material testing the machine for customer.

Typical Applications:

Steel Pipe Making Roll Forming Machine Working Flow:

1.Uncoiling: The initial stage involves uncoiling the material.

2.Shear and Welding: Next, the material is sheared and welded as required.

3.Spiral Accumulator: The spiral accumulator manages the flow of the material.

4.Forming: The material is then shaped into the desired profile.

5.High-Frequency Induction Welding: The shaping process includes high-frequency induction welding for strong joints.

6.External Burr Removal: Any external burrs are removed to ensure a smooth finish.

7.Cooling: The welded pipe is then cooled down to stabilize its structure.

8.Sizing: The pipe is sized to meet specific dimensions.

9.Flying Saw Cutting: After sizing, the pipe is cut to length using a flying saw.

10.Run-Out Table: The cut pipes are transferred to the run-out table for collection.

11.Inspection: Each pipe undergoes inspection to ensure quality standards are met.

12.Packing: The finished pipes are packed for shipment.

13.Warehouse Storage: Finally, the packaged pipes are stored in the warehouse.

The Technical Specifications Of the Metal Pipe Tube Machines Roll Forming Machine :

Tube profile rolling forming machine 
1.Formed Material PPGI,GI,AI Thickness:0.4-1.0mm
2.Decoiler Hydraulic decoiler Manual decoiler(will give you as free）
3.Main body Roller station 12 rows(As your requirement)
 Diameter of shaft 80mm solid shaft
Material of rollers 45# steel, hard chrome plated on the surface
Machine frame 350 H steel
Drive Chain transmission
Dimension(L*W*H) 9500*1600*1600mm
Weight 7.5T
4.Cutter Automatic cr12mov material, no scratches, no deformation
5.Power Motor Power 5.5KW
Hydraulic system power 4KW
6.Voltage 380V 50Hz 3Phase As your requirement
7.Control system Electric Box Customized(famous brand)
Language Support multiple languages
PLC Can set batch, length, quantity, etc.
18.Forming Speed 15-20m/min The speed is adjus

Open seam tube profile rolling forming machine roller design and working principle:

The cantilever structure tube roll former has been designed for easy roller replacement in the future. This machine is optimized for smart functionality while occupying minimal space. Regarding the shearing mechanism, we have implemented a disc shear design that maintains the original shape and ensures greater accuracy.

Product , Roof/Wall Sheet Forming Machine

Australia Trimdek Sheet Roll Forming Machine Sheet Roll Forming Machine For Making TRIMDEK Roof Sheets and Walling，Designed to withstand Australia’s tough climate

Description Of Australia Trimdek Sheet Roll Forming Machine

The Trimdek sheet roll forming machines comply with Australian safety standards and are manufactured in China. The Trimdek roofing profile features a long-span design that allows for wide support spacing, making it a versatile, lightweight, yet robust option for cladding.

With a sheet coverage of 760mm, Trimdek is both economical and quick to install. Its 28mm rib height, combined with a specially designed capillary groove, ensures effective watertightness, even on roofs with a pitch as low as two degrees.

Sheet Coverage Details:

– Cover width: 762mm

– Actual sheet width: 820mm

– The standard thickness for Steel sheets ranges from 0.42 to 0.48 BMT

Additionally, popular Australian profiles include corrugated roofing, Kliplok 700, and Spandek. Australia typically uses harder materials with a yield strength of 500 MPa to enhance the durability of roofing products. However, these harder materials can be more brittle, making them prone to breakage during the forming process.

ZTRFM Machinery Factory has extensive experience in designing and manufacturing roll forming machines, including those for gutters, fascia, and C purlins, specifically tailored for the Australian market.

ZTRFM Machinery Factory specializes in designing roofing machines tailored to your specific roofing profile or design. The advantages of pre-engineered metal buildings include:

  1. Exceptional durability
  2. Ability to withstand severe conditions
  3. Cost-effectiveness
  4. Low initial investment and minimal maintenance costs
  5. Environmentally friendly design
  6. Complete recyclability of materials
  7. Flexible design options
  8. Easy relocation capabilities
  9. Significantly reduced installation time

These buildings are easy to operate and feature automated functionality controlled by a PLC system.

Profile Drawing:

 

 

INSTALLATION:

FASTENING SHEETS TO SUPPORTS

 

The TRIMDEK profile is designed to be pierce-fixed to either timber or steel supports, meaning that the fastener screws penetrate through the sheeting. For optimal watertightness, it is recommended to position roof screws through the crests of the profile. When installing wall cladding, screws can be placed in either the crests or the pans.

Ensure that screws are driven perpendicular to the sheeting and centered within the corrugation or rib. Avoid placing fasteners within 25mm of the sheet ends.

Side Laps

The edge of the TRIMDEK cladding featuring the anti-capillary groove serves as the underlap. While it is typically good practice to use fasteners along side laps, they are often unnecessary for strength when the cladding is supported as per the maximum support spacing guidelines.

Laying Procedure

Before lifting the sheets onto the roof, assess which end of the building is the most suitable to begin installation. Verify that the sheets are oriented correctly, with the overlapping edge facing the installation starting point. It is safer and more efficient to orient sheets on the ground rather than on the roof. Position bundles of sheets over or near stable supports rather than at the mid-span of roof members.

Industry standards suggest commencing the laying of sheets from the end of the building that aligns with the prevailing weather conditions whenever possible. For more comprehensive information, please refer to the LYSAGHT Roofing & Walling Installation Manual.

Typical Applications:

TRIMDEK Roof Sheets and Walling – Durable and Energy-Efficient

TRIMDEK ZTRFM steel roofing and cladding is a secure, durable, and energy-efficient choice for both residential and commercial projects. Designed to withstand Australia’s tough climate, TRIMDEK offers long-lasting performance and modern style.

Working Flow chart:

Steel coil uncoiling → steel plate feeding → shape forming → size setting → hydraulic cutting-finished product splicing

The Technical Specifications Of the Australia Trimdek Sheet Roll Forming Machine :

Australia Trimdek Sheet Roll Forming Machine
Series Details Parameter Comment
Material Raw material Galvanized steel Customer confirmed
Material thickness 0.3-0.7mm
Decoiler Roller station 20-22 station The standard one to match the production line
According to customer’s requirement
Loading capacity 7.5 Tons
Coil inner diameter 450-600 mm
 

 

 

 

Roll forming machine

 Guiding device Placed on the machine by seller
Rolling shaft material 45# steel with tempering treatment
Shaft diameter 75 mm
Roller material GCr12MoV
Rolling station 18 stations
Work speed 15-20 m/min (without punching holes) 0-20m/min (with holes)
Machine structure Vertical memorial arch frame
Machine basic frame Steel plate welded
Bearing Chinese famous brand Harbin Famous brand of Harbin
Work power 7.5 kw+3kw
Transmission Gear box transmission With cover
Safety cover available
 

Appearance

 Good appearance with no burrs in steel body nor traces of rust or defects in painting.

Good electrical and hydraulic cable organization Car painting make the machine more glossy

 We confirm each detail can match the standard, ensure the machine is 100% new!

 
Decoiler, we can change to hydraulic one if you need.

More pictures of the machine：

Light Steel Keel Rolling Machine , Product

L Trim And J Trim Roll Forming Machines produce L and J Trim panels in great quantity and quality. But why should you buy one, and what do they even do?

Description of L-Track Roll Forming Machine

L-track is a tool whose value often goes unrecognized until it becomes essential. Once you’ve experienced its utility, you’ll discover various methods to utilize L-track as a flatbed driver. This light-gauge galvanized steel utility angle is versatile and used in numerous applications, including column framing and bulkheads. We offer a wide range of L-track systems, complete with hooks, tacks, fittings, and other accessories, because we understand their significance.

The universal light-duty steel L-track fitting is compatible with any style of aluminum load track. You can easily attach almost any item to the aluminum tracker using these fittings. Additionally, you can reposition components along the track by simply drilling a hole in the desired part.

For light loads that don’t require traditional winches and tie-downs, L-track is the optimal solution. It is user-friendly, straightforward to install, and incredibly efficient. If you’re in the market for L-track solutions, we likely have exactly what you need. All our L-track stud fitting products meet the same high standards that characterize our other offerings.

How Does the Machine Work?

Similar to other roll forming machines, this equipment begins by feeding sheet metal through a designated feeding device from the decoiler located at the back of the machine. Once the metal enters, it moves through the roll forming mill, where a series of fixed rollers shape it into either an L or J profile. After forming, the material is cut using a hydraulic post cutter, which then transfers the finished product to the hydraulic station and exit rack, where the final panel is ready.

The entire process is managed by advanced control systems that offer both reliability and cutting-edge technology. Utilizing a roll forming machine provides several advantages:

– High strength

– Large working load capacity

– Consistent quality and quantity

– No cutting deformation

– Excellent uniformity

This machine can be customized to meet your specific requirements, making it versatile and tailored to each customer’s needs.

Why Should I Buy One?

As labor costs continue to rise and machinery advances, the appeal of automated, high-quality equipment for performing routine tasks becomes increasingly compelling. If you have any doubts, we can assure you that our machines are as rewarding as they are dependable. Our machines can accomplish tasks that would take hours of manual labor in just minutes, significantly boosting your profitability.

L and J trim machines are constantly improving and becoming more economical. For any savvy business owner, not investing in such technology would be a missed opportunity. We are a trusted brand that has been thriving since 2009, serving thousands of satisfied customers. Our machines are crafted with precision and care, and they come with a one-year warranty on both parts and labor. So why wait? Contact us today to get yours!

Features of L trim roll forming machine :

Here’s a concise overview of how an L flashing roll forming machine operates:

Material Feeding: The roll forming process begins with a coil or sheet of metal, typically steel or aluminum, being fed into the machine.

Roll Forming: The metal travels through a series of rollers that progressively shape it into the desired L profile. These rollers are specifically engineered to achieve the required dimensions and angles of the L flashing.

Cutting: Once the metal is shaped, a cutting mechanism trims the flashing to the specified length. Various cutting methods may be employed, including shearing, flying cutoff, or rotary cutoff, depending on the machine’s configuration.

Stacking or Coiling: After cutting, the finished L flashings are either stacked or coiled for subsequent processing or packaging.

L flashing roll forming machines are generally customizable, allowing for the production of flashings in different sizes, materials, and profiles to meet the unique requirements of construction projects. They ensure high precision, efficiency, and consistency in manufacturing, making them essential tools for metal flashing production in the construction sector. The selection of materials, thicknesses, and additional features can vary based on the specific demands of a project or the preferences of the manufacturer.

Profile Drawing :

The L Trim And J Trim Roll Forming Machine working flow：

The Technical Specifications Of The L Trim And J Trim Roll Forming Machine：

J Trim profile rolling forming machine
1.Material of coil Material Thickness 0.3-0.8mm galvanized sheet full hard 85-95, G550, PPGI
2.Forming system Rolling Speed 0-10 m/min( without the cutting time)
3.Main body

 

 Roller Stations About 16-18 stations
Roller Material 45# Steel with quenching 60mm shaft
Maim Motor Power 5.5 kw
Hydraulic cutting Power 4 kw
Bearing Rubber sealing bearing
Material Of Cutting CR12 with quench treatment
Hardness HRB 85-95
Tolerance +-1.5mm
4.Cutter Cutting way Stop cutting
5.Voltage Electric Source 380V 50Hz 3Phase

Also can satisfy Customer’s require
6.Control system Control System PLC Delta
Inverter Delta
Weight About 2.5 tons
Way Of Drive 1 inch single chain
Size of machine Length 7500mm* Width 800mm* Height 500m
MOTOR Under the frame of the machine

More pictures of the machine：

Product , stud framing machine

Solar C-Channel Roll Forming Machine for Photovoltaic Mounting Structures and Stent Bracket Production

Features and Advantages of the Solar Photovoltaic Support Rolling Machine

– Capable of roll forming for both light and heavy-duty applications.

– Utilizes interchangeable spacers to produce profiles in various sizes.

– Incorporates an inline flexible punching system for added efficiency.

– Options for pre-cutting and post-cutting are available.

– Operating speed ranges from 12 to 15 meters per minute.

– Complies with European quality standards and holds multiple patents under CE certification.

– Machines are available in stock for quick delivery.

Suitable Coil Sheet Materials for the Solar Panel Rack Forming Machine

– Compatible materials include cold and hot rolled steel, as well as galvanized steel.

– Thickness range: 1.5 to 3.0 mm.

– Yield strength specifications: 230 to 300 MPa.

– Width is customizable according to profile requirements.

Quality Assurance

ZTRFM guarantees that the design of the solar bracket roll forming line adheres to client specifications. Each machine is brand new, with specifications and performance aligned with the provided drawings, ensuring smooth operation.

Advantages of the Solar Bracket Roll Forming Machine

  1. The solar bracket production line is designed to produce high-quality solar PV supports with increased efficiency.
  2. Features a user-friendly PLC control system for automated operation.
  3. Equipped with Gcr15 rollers treated through a quenching process, achieving a hardness of HRC 60-65.
  4. Incorporates a tracking cutting system with Cr12 cutting blades.

Solar mounting bracket Drawing:

Applications of Photovoltaic Brackets

Photovoltaic brackets, made from double-in-roll C-shaped steel and other steel building materials, are increasingly popular due to their eco-friendly, sturdy, economical, and durable nature. They are designed for quick and easy installation while offering an aesthetically pleasing appearance. These brackets are ideal for a variety of applications, including:

– Light steel structure construction

– Shelving systems

– Ceiling frameworks

– Other structural supports

Solar brackets enable components to be adjusted at various angles, optimizing the use of local solar energy resources for maximum power generation efficiency of solar modules. Additionally, comprehensive analysis and practical assessments of connection methods, material choices, and load capabilities enhance the physical properties of the PV modules, such as resistance to earthquakes, wind, snow loads, and corrosion. This ensures that solar modules can be effectively utilized in a broader range of applications.

The Solar Photovoltaic Support Rolling Machine Working Flow:

 

The Technical Specifications Of the Solar Photovoltaic Support Rolling Machine:

Strut Channel Forming Machine
Series Details Parameter Comment
Material Raw material Galvanized steel Customer confirmed
Material thickness 1-2 mm
Decoiler Roller station 9 rollers The standard one to match the production line
upper 3 + down 4 to level the coil
Loading capacity 3 Ton
Coil inner diameter 450-550 mm
80 Ton punching machine & punching dies

 

 Power: 80 tons mechanical press power
15 holes punching mold
Speeds: 45 times /min, 8-10 m/min
Include punching mold: mold material SKD-11
 

 

 

 

Roll forming machine

 Guiding device Placed on the machine by seller
Rolling shaft material 40 Cr with tempering treatment
Shaft diameter 80 mm
Roller material Gcr15, some are Cr12 HRC 56-58
Rolling station 18 stations
Work speed 45 times /min, 8-10 m/min
Machine structure Vertical memorial arch frame
Machine basic frame Cast iron mold frame (very strong frame)
Bearing Chinese famous brand Harbin Famous brand of Harbin
Work power 5.5kw*2, 7.5kw*2
Transmission Gear box transmission With cover
Safety cover available
 

Appearance

 Good appearance with no burrs in steel body nor traces of rust or defects in painting.

Good electrical and hydraulic cable organization Car painting make the machine more glossy

 We confirm each detail can match the standard, ensure the machine is 100% new!

 
Decoiler, we can change to hydraulic one if you need.

More detailed pictures of the machine：

Product , stud framing machine

Fast Speed 20m/Min-Strut Channel Roll Forming Machine Automatic Solar Panel Framing Machine Slot Strut Channel Machine

Description of Strut Channel Roll Forming Machine

For cutting, we offer options such as saw cutting and hydraulic cutting, tailored to your specifications. Our machines also include a punching system; some clients prefer hydraulic punching, others opt for punching presses, while some choose to punch holes after the C channel has been formed using a separate machine, thereby improving production efficiency.

The operation of our machines is user-friendly and straightforward. We primarily utilize pre-galvanized steel, hot-rolled and cold-rolled steel, along with stainless steel, with material thicknesses ranging from 1.5 mm to 2.5 mm. The most frequently requested strut channel profile sizes include 41×21, 41×41, 41×62, and 41×82.

For more information about our machines, please don’t hesitate to reach out.

We are a specialized manufacturer of C channels, unistrut, solar panel stands, and seismic stabilizer stand roll forming machines. Our equipment is capable of producing C channels in various sizes, with flange adjustments available in both manual and automatic modes to accommodate customer needs.

Purpose of the Equipment:

– Mainly intended for producing strut channels for solar photovoltaic mounting systems.
– These channels play a crucial role in installing, supporting, and connecting lightweight structural loads in construction projects.

Product Specifications:
– Designed to produce a wide variety of strut channel specifications and types, including:
– Solid channels
– Slotted channels
– Half-slotted channels
– Long-slotted channels
– Perforated channels
– Combinations of perforated and slotted channels

Machine Features:
– High precision and durability ensure the quality and stability of the strut channels produced.
– The user-friendly design lowers the skill level required for operators.

Profile Drawing:

Typical Applications:

 

Strut Channel Roll Forming Machine Working Flow:

Automatic feeder(3T) → leveling → punching  → roll forming machine → re-forming →  saw cutting → output

 

 

The Technical Specifications Of the strut channel Roll Forming Machine Rolling Forming Machine:

Strut Channel Forming Machine
Series Details Parameter Comment
Material Raw material Galvanized steel Customer confirmed
Material thickness 1-2 mm
Decoiler Roller station 25 station The standard one to match the production line
upper 3 + down 4 to level the coil.
Loading capacity 3 Tons
Coil inner diameter 450-600 mm
 

 

 

 

Roll forming machine

 Guiding device Placed on the machine by seller  
Rolling shaft material 45# steel with tempering treatment  
Shaft diameter 70 mm  
Roller material GCr12MoV  
Rolling station 18 stations  
Work speed 0-35 m/min (without punching holes) 0-20m/min (with holes)  
Machine structure Vertical memorial arch frame  
Machine basic frame Steel plate welded  
Bearing Chinese famous brand Harbin Famous brand of Harbin
Work power 7.5 kw+7.5kw+7.5kw  
Transmission Gear box transmission With cover
Safety cover available  
 

Appearance

 Good appearance with no burrs in steel body nor traces of rust or defects in painting.

Good electrical and hydraulic cable organization Car painting make the machine more glossy

 We confirm each detail can match the standard, ensure the machine is 100% new!

 
Decoiler, we can change to hydraulic one if you need.

End other Product：

More detailed pictures of the machine：

 

Upright Machine

Argentina warehouse storage shelf rack roll forming machine pillar rack making machine

Description of Upright rack Roll Forming Machine

The Goods Shelf Roll Forming Machine, which includes both shelf and pallet rack roll forming machines, is designed for versatile storage solutions. Pallet racks can accommodate a wide range of goods, from small-quantity, multi-variety items to large-quantity, uniform products. Typically, the machine handles materials up to 2.5mm in thickness and operates at speeds between 15-25 meters per minute. It is particularly well-suited for use in tall warehouses, offering efficient storage and organization capabilities.

Main features of the rack upright forming machine include:

  1. Shelf racks are produced with high precision, within 1mm tolerance.
  2. Built with a sturdy underframe using 82mm solid shafts and H-shaped steel, ensuring long-term production without machine deformation.
  3. CNC-machined rollers guarantee rack accuracy.
  4. Stress-relieved cut and punch frames prevent deformation during extended use, keeping racks smooth.
  5. Equipped with Mitsubishi or Siemens systems for stable, easy operation. Once length and quantity are set, the machine auto-produces racks with a cutting tolerance of ±2mm.

Profile Drawing:

Typical Applications:

Pallet rack uprights enable shelf levels to be adjusted in two-inch increments. The front-facing teardrop perforations are designed to connect pallet rack beams securely.

ZTRFM provides various types of racking upright machines, allowing you to customize your pallet racking by selecting the frame height and depth. Each bolted teardrop upright comes preassembled with components such as posts, diagonal struts, and foot plates, making it easier to assemble your shelving system.

Upright rack Roll Forming Machine working flow:

Active Uncoiler – High Precision Punch Feeder – High Speed Punching Press (Including Die)- Precision Col Rolling Forming Machine – CNC Shear – Receiving Rack.

The Technical Specifications Of the Upright rack Roll Forming Machine Rolling Forming Machine：

 

Upright rack forming machine
Series Details Parameter Comment
Material Raw material Galvanized steel Customer confirmed
Material thickness 1-2 mm
Decoiler Roller station 7 rollers The standard one to match the production line
upper 3 + down 4 to level the coil.
Loading capacity 3 Tons
Coil inner diameter 450-550 mm
 

 

 

 

Roll forming machine

 Guiding device Placed on the machine by seller
Rolling shaft material 45# steel with tempering treatment
Shaft diameter 70 mm
Roller material Cr12 HRC 56-58
Rolling station 18 stations
Work speed 0-12 m/min
Machine structure Vertical memorial arch frame
Machine basic frame Steel plate welded
Bearing Roller bearing Famous brand of Harbin
Work power 11 kw+11 kw  (two motors driving)
Transmission Chain transmission With cover
Safety cover available
 

Appearance

 Good appearance with no burrs in steel body nor traces of rust or defects in painting.

Good electrical and hydraulic cable organization Car painting make the machine more glossy

 We confirm each detail can match the standard, ensure the machine is 100% new!
Decoiler, we can change to hydraulic one if you need.

More pictures of the machine：

  

Light Steel Keel Rolling Machine

Here’s an alternative title in English:”Metal Furring and Bridging Channel Machine for 1-1/2”×1/2” Carrying Channel, Cu Stud Track, and Purlins”

Description of Bridging / Carrying Channel Roll Forming Machine

ZTFRM bridging channels serve to reinforce both loadbearing and non-loadbearing steel stud walls and partitions. These channels fit securely into the stud knockout, which helps to improve resistance against twisting forces caused by wind or axial loads. Furthermore, bridging channels are commonly used for drywall ceiling installations, where furring channels are mounted perpendicularly and suspended from the overhead structure. This method offers an effective solution for both strength and stability.

Channel

1 ½”×½” Channel×12ft

Bridging channels, often connected to steel studs via clips or welding, provide an efficient solution for preventing stud rotation and bending along the minor axis due to wind and axial forces. These channels are inserted into the stud knockouts and then secured with bridging clips and screws. Typically, lateral bracing is spaced no more than 48 inches apart on center for optimal support.

  • Corrosion Resistance:Equipped with a protective galvanized finish.
  • Ease of Installation: Engineered for straightforward application.
  • Adaptability: Compatible with both welding and screw fastening techniques.
  • Bracing Needs:Proper bracing of steel stud framing requires the use of bridging clips along with screws. Insufficient attachment of the bridging channel to the steel framing will lead to inadequate bracing.
  • Steel Stud Compatibility: Suitable for 3-5/8″, 6″, and 8″ steel studs.

Bridging/Carrying Channel Machine(3/4”×1/2” Channel×12ft) Specification ll

A 3/4” × 1/2” channel, available in 12-foot lengths, is often utilized as a bridging channel and is typically attached to steel studs using clips or welding. This setup helps prevent stud rotation and reduces minor axis bending caused by wind and axial forces. The channel is threaded through stud knockouts and secured with bridging clips and screws. Lateral bracing is generally placed at intervals not exceeding 48 inches on center for stability.

 

With a galvanized coating to resist corrosion, this channel offers a quick and simple installation process and is compatible with both welding and screw fastening methods. For effective bracing of steel stud framing, bridging clips should always be attached using screws, as proper attachment is necessary for adequate support. This channel is designed for steel studs measuring 1-5/8” and 2-1/2″.

Profile Drawing:

Bridging / Carrying Channel Roll Forming Machine working flow:

The Technical Specifications Of The Bridging / Carrying Channel Roll Forming Machine：

Bridging / Carrying Channel rolling forming machine
1.Formed Material GI Thickness: 0.4-0.6 mm
2.Decoiler Hydraulic automatic decoiler Manual decoiler(will give you as free）
3.Main body Roller station 12rows(As your requirement)
 Diameter of shaft 45mm solid shaft
Material of rollers 45# steel, hard chrome plated on the surface
Machine body frame Metal steel welded
Drive Gearbox transmission
Dimension(L*W*H) 5500*800*1200(customize)
Weight About 3T
4.Cutter Automatic cr12mov material, no scratches, no deformation
5.Power Motor Power 7.5KW
Hydraulic system power 5.5KW
6.Voltage 380V 50Hz 3Phase As your requirement
7.Control system Electric Box Customized(famous brand)
Language English(Support multiple languages)
PLC Automatic production of the whole machine. Can set batch, length, quantity, etc.
18.Forming Speed 0-50 m/min(customized) Speed is adjustable according to customer’s request

More pictures of the machine：

Light Steel Keel Rolling Machine

Drywall Corner Bead 90/ 130 Degree Machine 90°/130° Corner Bead Roll Forming Machine

Drywall Corner Bead 90/ 130 Degree Machine 90°/130° Corner Bead Roll Forming Machine

Description of  90°/130° Corner Bead Roll Forming Machine

  • The Zhongtuo Corner BeadMachine is constructed from high-quality, zinc-coated steel, providing strong protection for external corners.
  • These trims are designed to improve compound adhesion and can be securely applied using nails or screws.
  • Measuring 1-1/4″ x 1-1/4″, the ZTFRM metal corner bead machine is available in both 90-degree and 130-degree angles, making it ideal for “open” corners.
  • This corner bead can be easily fastened with nails or screws, ensuring corners are well-protected and achieving a sharp, clean finish after compound application.
  • Specifically engineered for 130º wide angle corners, this drywall corner bead is available with either 1 1/4″ or 1 1/8″ flanges to accommodate 135º corners.

Our machines are capable of producing corner beads with angles ranging from 130˚ to 135˚, ensuring excellent protection and precision. The incorporation of holes and a knurled surface enhances adhesion for the joint compound, resulting in a more secure application.

Profile Drawing And Application:

 

Before Installation:

Begin by measuring, cutting, and dry-fitting the bead, ensuring to leave a ½” gap from the floor.

Step 1:

Apply spray adhesive to both the bead and the edge of the drywall.

Step 2:

Position the bead and press it firmly in place, applying pressure to the mud legs.

Step 3:

Secure the bead by stapling every 6”-8” using ½” staples.

Step 4:

Complete the installation by applying drywall compound.

The 90°/130°Corner bead Roll Forming Machine working flow:

The Technical Specifications Of The 90°/130°Corner bead Roll Forming Machine：

90°/130° Corner bead rolling forming machine
1.Formed Material GI Thickness: 0.4-0.6 mm
2.Decoiler Hydraulic automatic decoiler Manual decoiler(will give you as free）
3.Main body Roller station 12rows(As your requirement)
 Diameter of shaft 45mm solid shaft
Material of rollers 45# steel, hard chrome plated on the surface
Machine body frame Metal steel welded
Drive Gearbox transmission
Dimension(L*W*H) 5500*800*1200(customize)
Weight About 3T
4.Cutter Automatic cr12mov material, no scratches, no deformation
5.Power Motor Power 7.5KW
Hydraulic system power 5.5KW
6.Voltage 380V 50Hz 3Phase As your requirement
7.Control system Electric Box Customized(famous brand)
Language English(Support multiple languages)
PLC Automatic production of the whole machine. Can set batch, length, quantity, etc.
18.Forming Speed 0-70m/min(without knurling) 0-60m/min(with knurling) Speed is adjustable according to customer’s request

More pictures of the machine：