Category Product

Drip Edge

H7 Slag Stop Machine and H5 1/2 Slag Stop ,H6F Slag Stop Roll Forming Machine

H7 Slag Stop Machine and H5 1/2 Slag Stop ,H6F Slag Stop Roll Forming Machine

Description of Drip Edge Roll Forming Machine

  • Protects and covers the roof’s edge effectively.
  • Directs runoff straight into the gutters.
  • Ideal for both new constructions and reroofing projects.
  • Installed along the roof’s gutter line.
  • Acts as a starter strip to ensure proper alignment of shingles.
  • Features a kick-out at the bottom to redirect rainwater away from the fascia board, helping to prevent rot.
  • Constructed from standard gauge material, with a 5/8 inch overhang included in the face dimensions.

Drip Edge Flashing Roll Forming Machine

The drip edge flashing roll forming machine is a specialized tool designed to produce drip edge flashing components. These components are essential for safeguarding building structures from water damage by effectively channeling rainwater away from roofs and walls.

Typical Applications:

  • Roofing Industry: Manufacturing drip edges for both residential and commercial properties.
  • Construction: Fabricating custom flashing components for various structural needs.
  • Manufacturing: Creating profiles for ore-engineered building systems.

H7 /H8 Drip Edge Machine :

 

 The Drip Cap provides a traditional reveal between the horizontal ends of 5/16” fiber cement panels. Its angled design effectively channels moisture away from the building’s envelope.

This profile is perfect for use as headers in window and door applications, as well as serving as a starter in a rain screen system. The Drip Cap comes in 12-foot lengths and is offered in a variety of finishes.

Note:

To be used in a horizontal application. Attach panel in accordance with the ZTRFM’s fastening schedule.

Profile Drawing:

A metal trim is installed around the roof’s perimeter to achieve a polished and finished look. Utilizing a roof edge roll former, this trim can be shaped into complex designs and patterns, offering a customized aesthetic that enhances the building’s architecture. Roof edges can be crafted from various materials such as aluminum, steel, and copper, and are frequently coated to provide protection against corrosion and weathering.

ZHONGTUO Drip Edge Machine Services providing a solution for all roof edge requirements, including concreting on metal Drip Edge and roof Drip Edge machine.

ZHONGTUO Machinery provides metal Drip Edge machines, ZHONGTUO Machinery is also capable of manufacturing other types of metal Drip Edge roll forming machines.In addition, we specialize in:

  • C3 Drip Edge
  • F8 Drip Edge
  • H5 1/2 Slag Stop
  • H6F Slag Stop
  • H7 Slag Stop
  • ODLR Drip Edge
  • Vented Drip Edge
  • DCW 3/4 Drip Cap
  • DCW 1 1/8 Drip Cap

If you have any interest in these machines, please don’t hesitate to contact ZHONGTUO Machinery for more information.

Roof drip edges are available in nearly fifty different profiles, sizes, and shapes to accommodate various roof types, slopes, and other specific roofing needs.

Drip Edge Roll Forming Machine working flow:

Despoiler-Feeding Material-Roll Forming-Servo Cutting-Automatic s tacker

The Technical Specifications Of The Drip Edge Roll Forming Machine Rolling Forming Machine：

Drip Edge rolling forming machine
Series Details Parameter Comment
Material Raw material Steel Customer confirmed
Material thickness 0.4-0.6 mm
Decoiler Structure Manual passive type The standard one to match the production line
Single head type
Loading capacity 2.5 Tons
Coil inner diameter 450-550 mm
 

 

 

 

Roll forming machine

 Guiding device Placed on the machine by seller
Rolling shaft material 45# STEEL
Shaft diameter 50 mm
Roller material GB-Cr12
Rolling station 12 stations
Work speed 45 m/min
Machine structure Vertical memorial arch frame
Machine basic frame Steel plate welded
Bearing Roller bearing Famous brand of Harbin
Work power 7.5 kw
Transmission By gear With cover
Safety cover available
 

Appearance

 Good appearance with no burrs in steel body nor traces of rust or defects in painting.

Good electrical and hydraulic cable organization Car painting make the machine more glossy

 We confirm each detail can match the standard, ensure the machine is 100% new!
Decoiler, we can change to hydraulic one if you need.

More pictures of the machine：

stud framing machine

Metal Load Bearing Stud Framing System (Heavy Gauge) Steel Roll Forming Machine PLC Control System

Metal Load Bearing Stud Framing System (Heavy Gauge) Steel Roll Forming Machine PLC Control System

Description of Load Bearing Stud Framing System (Heavy Gauge)  Roll Forming Machine

ZTFRM provides a comprehensive range of structural framing components and accessories, with thicknesses ranging from 20 gauge to a maximum of 10 gauge (118 mil). Their complete line of studs, joists, and track systems complies with ASTM, ICC, and UL standards. ZTFRM Products employs advanced technologies and engineering techniques in light frame manufacturing to ensure that their products meet industry benchmarks for performance, strength, safety, and functionality.

ZTFRM offers a range of studs with various flange widths designed for diverse applications. You can easily find the system you need using the ZTFRM iTools – Structural Stud Lookup Tool.

Flange sizes available are 1-3/8”, 1-5/8”, 2”, 2-1/2”, and 3”. Thickness options include 33 mils (20ga), 43 mils (18ga), 54 mils (16ga), 68 mils (14ga), and 97 mils (12ga). Additional member depths of 7-1/4″, 9-1/4″, 11-1/2″, 13-1/2″, and 14″ can also be supplied.

Profile drawing:

Applications of Structural Metal Framing include:

– Exterior lateral load-bearing curtain walls

– Axial load-bearing exterior walls

– Interior load-bearing walls

– Rafters, purlins, and girts

Load Bearing Stud Framing System (Heavy Gauge) Roll Forming Machine working flow:

The Technical Specifications Of The Load Bearing Stud Framing System (Heavy Gauge) Rolling Forming Machine：

Load Bearing Stud Framing System (Heavy Gauge) rolling forming machine
1.Material of coil Material Thickness 0.4-0.9mm galvanized sheet full hard 85-95, G550, PPGI
2.Forming system Rolling Speed  0-40m/min( without the cutting time)
3.Main body

 

 Roller Stations About 14 stations
Roller Material 45# Steel with quenching 60mm shaft
Maim Motor Power 7.5 kw
Hydraulic cutting Power 8.5 kw
Bearing Rubber sealing bearing
Material Of Cutting CR12 with quench treatment
Hardness HRB 85-95
Tolerance +-1.5mm
4.Cutter Cutting way Stop cutting
5.Voltage Electric Source 380V 50Hz 3Phase

Also can satisfy Customer’s require
6.Control system Control System PLC Delta
Inverter Yaskawa
Weight About 2.5 tons
Way Of Drive 1 inch single chain
MOTOR Under the frame of the machine

More pictures of the machine：

 

Roof/Wall Sheet Forming Machine

Interlocking Mechanisms – High Quality Standing Seam Prolok/Pro-Lock Metal Roofing Machine

Interlocking Mechanisms – High Quality Standing Seam Prolok/Pro-Lock Metal Roofing Machine

 

Key features of standing seam prolok/pro-lock metal roofing machine may include:

  • Rollers:These are precision-engineered to create the specific snap lock profile accurately and consistently.
  • Feeding Device:The machine typically includes a decoiler to hold the metal coil, a leveling system to ensure flatness, and a feeding mechanism to advance the material through the rollers.
  • Hydraulic Cutting Device:A snap lock roll forming machine may have a flying cutoff or stationary shear to cut the formed profile into the desired lengths.
  • PLCControl System: Modern roll forming machines are often equipped with computerized control systems for precise adjustment of roller positions and machine parameters.
  • Tooling: The machine may require different sets of tooling (rolls) to produce various snap lock profiles.

Standing Seam Prolok/Pro-Lock Metal Roofing Machine Description：

The ZTFRM Standing Seam Prolok/Pro-Lock Metal Roofing Machine could be exactly what you need. Its sleek and sturdy design features a flat, contemporary look with long, vertical seams that enhance its aesthetic appeal. Here are some reasons why you’ll appreciate our standing seam roofing product:

  1. Aesthetic Appeal: The standing seam metal roofing not only looks fantastic but also accommodates various architectural styles.
  2. Coil Feeding Mechanism: By guiding the raw steel plate through the system, we ensure that the final products are uniform, neat, and parallel. The adjustable width feature allows for versatility, and it can also function as a cut-to-length machine. Additionally, we’ll provide two leveling rollers to enhance precision—one before and one after the coil input.
  3. Low Maintenance: Cleaning your roofing machine is straightforward; just use eco-friendly soap and a garden hose. Regularly cleaning your gutters and downspouts a couple of times a year is also recommended.
  4. Durability:Our metal products utilize 26-gauge galvanized steel, which offers superior strength compared to other roofing  machine materials on the market.
  5. Forming Device: To maintain product shape and precision, we use a welded sheet structure with motor reducer drive and chain transmission. The chromed rollers ensure a smooth surface that minimizes marking during operation, guaranteeing stability, accuracy, and longevity.

Drawing:

The technical specifications of the standing seam prolok/pro-lock metal roofing machine：

em Name Specifications
1 Raw material Galvanized steel and Pre-painted steel
2 Raw material thickness 0.3-0.5mm
3 Decoiler 5T Hydraulic decoiler(Different capacity for option,manual one for option)
4 Roller station 18 stations
5 Roller material 45# steel with quenched treatment
6 Shaft diameter 80mm
7 Shaft material 45# steel with tempered
8 Transmission by chain
9 Motor power 5.5kw moter
10 Machine frame 350H steel welded
11 Cutting type Hydraulic cutting
12 Hydraulic power 5.5kw
14 Cutting blade material Cr12 with quenched treatment
15 Cutting tolerance +/-1mm
16 Control system PLC
17 Brand PLC:Delta/Siemens/Mitsubishi

Touch screen:Delta/Siemens/Mitsubishi

Encoder:Omron

 

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Roof/Wall Sheet Forming Machine

LYSAGHT KLIP-LOK CLASSIC 700 panel roll forming machine roll forming machine for roof sheet

LYSAGHT KLIP-LOK CLASSIC 700 panel roll forming machine roll forming machine for roof sheet

The Klip Lok Classic 700 is a versatile roofing and walling solution, featuring a robust rib design that stands prominently against flat pans. With its longitudinal fluting, the product provides sleek, straight lines, resulting in a sharp and refined appearance. This concealed-fix system ensures superior water resistance and is compatible with the LOK-KLIP system for end and expansion joints. Ideal for those seeking a long-lasting, aesthetically pleasing roofing or walling option, the Klip Lok Classic 700 delivers durability and a polished finish.

Roof type Specifications:

BMT: 0.42 -0.48 mm

Weight: 4.66 -5.29 Kg

Minimum Pitch: 1-2 Degrees

Roof Span

Int Span: 2100-2600 mm

End Span: 1800-300 mm

Wall Span

Int Span: 3000 mm

End Span: 2300-2550 mm

Rib Height: 40

Width: Each Klip Lok sheet spans 700mm, making it perfect for broad coverage.

Pitch Compatibility: Designed for versatility, it is suitable for roofs with pitches as low as 1 degree, making it applicable to a variety of roofing needs.

Concealed Fixation: Achieve a sleek, contemporary appearance with no exposed screws. This concealed-fix system securely fastens each sheet using Klip Lok Clips, resulting in a smooth, seamless finish.

Profile drawing:

 

The LYSAGHT KLIP-LOK CLASSIC 700 offers enhanced rib strength, providing excellent spanning capabilities. Its distinctive rib design rises from flat pans with longitudinal fluting, creating a striking visual effect. The clips allow for thermal expansion over long, straight sections, while the absence of piercings through the cladding ensures the lines remain sharp and uninterrupted. This design also contributes to exceptional weather resistance. With its wide coverage and concealed fixing system, it offers a weathertight roofing solution without exposed fasteners. Boasting impressive water-carrying capacity, the strong rib adds visual impact, and the easy-to-install clips make the roofing process faster and more cost-efficient. Additionally, it can also be used for wall cladding.

LYSAGHT KLIP-LOK CLASSIC 700 panel roll forming machine forming machine, mainly component as belows:

1.Hydraulic uncoiler

most customers choose 5 tons hydraulic decoiler, because hydraulic decoiler machine adopts hydraulic control core shaft expansion and shrinking, convenient, working fast and stable.

Driven control by electrical motor, high precision, good degree of automation, frequency converter control, the speed can be adjusted.

Decoiler Work type Passive
Inner diameter 450-550 mm
Loading capacity 5 tons
Max coil width 1450 mm

2.Feed device

Responsible for feeding metal coil into the forming machine

One set guiding roller, Steel plate welded platform to carry the sheet and feed into roll

forming system; Feeding width is adjustable with the handle wheels

3.Main roll forming machine:

According to the design specifications of the roof panels, the molding mold will have different shapes and sizes, also different rollers station.

Rollers material normally use 45# steel and GCR15 steel, quenched.

 

 

Roll forming machine

 Feeding device the platform width is adjustable by hand wheel, have the bearing inside to protect the edge of the steel sheet.
Rolling shaft Shaft Material: 45# STEEL
Shaft diameter: 80 mm
Tampering treatment, prevent deformed and improve the hardness
Roller Roller material: 45# steel
Chromed treatment (Cr thickness:0.05 mm), anti-corrosion,Increase hardness, ensure the precision and good abrasion performance
Rolling station 18 stations
Work speed 0-15 m/min
Machine structure Middle plate welded structure
Machine basic frame Hot rolled H-beam
After the whole welding, vibration is used to weld the stress. After large-scale planer machining, the horizontality and rigidity of the frame are ensured.
Bearing Chinese famous brand Harbin
Work power 5.5 kw
Transmission By Chains

4.Cutting device

After the metal building R panel roll forming machine is formed, the cutting device cuts it to the specified length.

 

 

Cutting system

 Work type Hydraulic cutting
Driving method By pillar type Cylinder,
Hydraulic motor power 5.5 kw
Cutter material GB-Cr12
Cutting length tolerance ±10 m/2mm
Oil pump Solenoid valves:1 set
Cutting feature Steady and safe working condition and low sounds
Oil tube and wires connection All the tubes and wires will be marked by the numbers or letters,

So that it will be very easy to connect for the new.

5.Control system:

used to control the entire molding process to ensure the accuracy and quality of the product. Control system can choose Delta or Siemens brand, international famous brand, it is more easy to replace once some parts damage after some years.

 

Control system

 Frequency brand Siemens
PLC brand Siemens
Screen type Touch screen & buttons
Screen language English/Chinese/as request
Low pressure electrical part Schneider
Counter brand Omron
Function Cutting length control, cutting quantity control, and speed control，

 

 

 

 

Floor Deck Machine

ZTRFM Zhongtuo Steel Decking LEWIS Floor deck making machine Roll Forming Machine made in China

ZTRFM Zhongtuo Steel Decking LEWIS Floor Deck Making Machine Roll Forming Machine made in China

Description of LEWIS profile 

The LEWIS dovetailed metal decking, when incorporated into a joisted floor system, offers an excellent solution where fire resistance and soundproofing are critical considerations. This system integrates seamlessly with screeded underfloor heating and cooling installations, enhancing their overall efficiency compared to setups without the decking.

 

LEWIS provides versatile solutions for both new constructions and renovation projects, suitable for a variety of building types, including traditional builds, timber or steel frames, as well as innovative methods like Insulated Concrete Form (ICF), modular off-site construction, and mezzanine flooring. In addition to standard residential separating floors, LEWIS excels in creating high-performance acoustic floors for specialized environments such as music venues, nightclubs, restaurants, recording studios, performance and recreational studios, specialized testing laboratories, plant rooms, and a wide range of other commercial applications.

LEWIS Profile drawing:

LEWIS Roof Decking Description

  • Deck Type: LEWIS deck
  • Low self weight (from approx. 45 kg/m2)
  • Floor thickness from 36 mm
  • High permissible load
  • Spans (centre to centre) up to 2500 mm
  • Benefits:
  1. Un-propped spans can reach up to 6 meters.
  2. Optimised cover width for speed of installation
  3. Flexible side-lap detail for control of cover
  • Gauges:0.4mm,0.7mm(available on request)
  • Specification:580mm cover width,16mm deep

Metal Decking continues to provide the best fast-track, flexible, and financially-effective solution for suspended floor slabs in steelwork construction.

ZHONGTUO Deck Machine Services providing a solution for all suspended floor slab requirements, including concreting on metal decking and roof decking machine.

ZHONGTUO Machinery provides metal deck machines, ZHONGTUO Machinery is also capable of manufacturing other types of metal deck roll forming machines, such as the floor deck TR60+, TR 80 ,TR220 and among others.If you have any interest in these machines, please don’t hesitate to contact ZHONGTUO Machinery for more information.

Work Flow of the Decking Machine:

Decoiler→Feeding  Device→Embossing→Roll Forming System→Hydraulic Cutting System→Exit Rack

Floor Deck LEWIS Roll Forming Machine
   Machinable Material :    A) Galvanized Coil  Thickness(MM):0.8-1.5mm
   B) S450
   C) S450
   Yield strength :    350 – 450 Mpa
   Tensil stress :    350 Mpa-550 Mpa
   Nominal forming speed(M/MIN):    0-20  according to your requirement (Optional)
   Forming station :    34 stands
   Decoiler :    Manual decoiler  Hydraulic decoiler (Optional)
   Punching system    No  Hydraulic punching or Punching press (Optional)
   Main machine motor brand :    Sino-Germany Brand  Siemens
   Driving system :    Chain drive  Gearbox drive (Optional)
   Machine structure:    Wall panel station  Forged Iron station or torri stand structure (Optional)
   Rollers’ material :    GCr15
   Cutting system :    Post-cutting  Pre-cutting (optional)
   Power supply :    380V 50Hz  according to your requirement
   Machine color :    Industrial blue according to your requirement

 

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Floor Deck Machine

ZTRFM ISO CE certificate Europe Used Steel Decking TR220 Floor deck making machine roll forming machine

ZTRFM ISO CE certificate Europe Used Steel Decking TR220 Floor deck making machine roll forming machine

 

Description of TR220 profile deck machines

The TR220 composite floor system merges the robust qualities of a 220mm deep steel deck profile with the efficiency of a ribbed reinforced concrete slab, delivering an effective long-span floor solution. By installing the TR220 on the bottom flanges, a slimmer floor construction is achieved, minimizing the structural depth and eliminating the need for intermediate supports.

 

TR220 Profile drawing:

TR220 Roof Decking Description

  • Deck Type: TR220 deck
  • Benefits:
  1. Un-propped spans can reach up to 6 meters.
  2. It is lightweight in comparison to alternative long-span flooring options.
  3. This solution decreases the structural floor zone by utilizing the slab depth within the beam web.
  • Gauges:1.13mm,1.25mm
  • Specification:750mm cover width,220mm deep

 

Metal Decking continues to provide the best fast-track, flexible, and financially-effective solution for suspended floor slabs in steelwork construction.

ZHONGTUO Deck Machine Services providing a solution for all suspended floor slab requirements, including concreting on metal decking and roof decking machine.

ZHONGTUO Machinery provides metal deck machines, ZHONGTUO Machinery is also capable of manufacturing other types of metal deck roll forming machines, such as the floor deck TR60+, TR 80 and among others.If you have any interest in these machines, please don’t hesitate to contact ZHONGTUO Machinery for more information.

Work Flow of the Decking Machine:

Decoiler→Feeding  Device→Embossing→Roll Forming System→Hydraulic Cutting System→Exit Rack

 

Floor Deck TR220 Roll Forming Machine
   Machinable Material :    A) Galvanized Coil  Thickness(MM):0.8-1.5mm
   B) S450
   C) S450
   Yield strength :    350 – 450 Mpa
   Tensil stress :    350 Mpa-550 Mpa
   Nominal forming speed(M/MIN):    0-20  according to your requirement (Optional)
   Forming station :    34 stands
   Decoiler :    Manual decoiler  Hydraulic decoiler (Optional)
   Punching system    No  Hydraulic punching or Punching press (Optional)
   Main machine motor brand :    Sino-Germany Brand  Siemens
   Driving system :    Chain drive  Gearbox drive (Optional)
   Machine structure:    Wall panel station  Forged Iron station or torri stand structure (Optional)
   Rollers’ material :    GCr15
   Cutting system :    Post-cutting  Pre-cutting (optional)
   Power supply :    380V 50Hz  according to your requirement
   Machine color :    Industrial blue according to your requirement

 

More pictures of the machine：

 

Floor Deck Machine

TR50 Roof Decking Rolling Forming Machine Steel Structure Floor Deck Roll Forming Machine

TR50 Roof Decking Rolling Forming Machine Steel Structure Floor Deck Roll Forming Machine

Description of TR50 deck panels roll forming machine

Cangzhou Zhongtuo Cold Roll Forming Machine Company is a leading manufacturer of various deck machines, such as roof deck machines, floor deck machines, and TR50 deck machines.

This series of floor deck roll forming machines is designed to produce high-quality metal decks, also known as floor-bearing steel plates. These steel plates are primarily used for floor slabs and are characterized by their high peak and strength. The production process is highly automated, resulting in reduced costs.

The steel floor support plates created by our roll forming machines feature a simple shape with substantial waviness and high strength. After installation, a spot-welded reinforcement mesh is added and integrated with on-site poured concrete, ensuring excellent adhesion. In high-rise buildings, this system can eliminate the need for steel formwork and reduce floor load.

Our floor-bearing steel plate roll forming machine consists of several components: Decoiler, a feed introduction platform, a forming motor, a punching device, a forming cutting device, a hydraulic station, and a computer control cabinet.

Introduced in 2018, the TR50 profile serves as a non-composite permanent shuttering deck, offering a cost-effective solution for high-quality results. This profile is intended solely for use as formwork, with the reinforcement within the slab designed by a structural engineer..Our TR50 deck machines are engineered with enhanced durability, utilizing a solid 90mm diameter shaft compared to the typical 85mm shaft found in standard deck machines. Additionally, they are equipped with more powerful motors—providing greater efficiency and performance.

Profile drawing:

TR50 Roof Decking Description

  • Deck Type: TR50 deck
  • Supports un-propped spans of up to 3.0 meters.
  • Serves as formwork for non-composite RCC floor and roof slabs.
  • Features a flexible side-lap detail for precise control of cover width.
  • Trough stiffener positioning is optimized to align with stud placement, reducing the need for additional checks on-site.
  • The cover width is optimized to facilitate faster installation.

Work Chart for the Decking Machine:

The technical specifications of the TR50 Roof Decking Rolling Forming Machine：

ISO CE Certificate TR 50 deck panels Roof deck roll forming machine
1.Formed Material Formed Material Thickness:0.7-1.2mm  Width:1220mm (as request)
2.Decoiler Hydraulic automatic decoiler Capacity:10T

With loading car
3.Main body Roller station 34 rows(As your requirement)
 Diameter of shaft 95mm solid shaft
Material of rollers 45# steel, hard chrome plated on the surface
Machine body frame 400 H steel
Drive Double chain transmission
Dimension(L*W*H) About 18500*1700*1600(customize)
Weight About 15T
4.Cutter Hydraulic Cutting blade material:Cr12 with quenched treatment
5.Power Motor Power 18.5kw*2 sets
Hydraulic system power 5.5KW
6.Voltage 220V 50Hz 3Phase As requirement
7.Control system PLC and touch screen Delta brand
Low pressure apparatus Schneider
Language Chinese and English
8.Forming Speed 8-15m/min The speed is adjustable

More pictures of the machine：


 

 

 

Floor Deck Machine

TR60 Roof Decking Rolling Forming Machine TR60 And TR80 Profile Deck Machines

TR60 Roof Decking Rolling Forming Machine TR60 And TR80 Profile Deck Machines

 

 

Description of TR60 And TR80 profile deck machines

Floor decking is essential in construction, providing a structural surface for floors that can bear heavy loads and endure various environmental conditions. There are different types of floor decking materials and systems, each with distinct features and uses. Below are some common types of floor decking roll forming machines:

TR60 Profile drawing:

TR60 Roof Decking Description

  • Deck Type: TR60 deck
  • Effective Width: 600mm
  • Effective Width Tolerance: ±5mm
  • Material Thickness:0.8-1.2mm
  • The Length Of Tolerance:±1(4m)
  • Applicable Material:Galvanized Sheet(GI)
  • Inspection Thickness:0.9mm
  • With yield strength:G550Mpa

TR80 Profile drawing:

ZHONGTUO Machinery is also capable of manufacturing other types of metal deck roll forming machines, such as the floor deck TR60+, Comflor 80, Losacero 25, and and , among others.

 

If you have any interest in these machines, please don’t hesitate to contact ZHONGTUO Machinery for more information.

 

The TR80+ floor deck profile is a widely used British profile design with nominal thicknesses of 0.9mm, 1mm, and 1.2mm. It typically uses S350 or S450 grade steel material, with a profile depth of 80/92mm. This 80mm deep trapezoidal profile is highly favored for low to medium-rise buildings because it provides long unpropped spans, reducing the need for numerous structural support members. Additionally, one of our customer requirements includes a 4mm embossment height, which is a challenging profile to achieve with a roll forming machine. To meet this demand, we utilize 34 forming stations, ensuring the final product has precise dimensions and a smooth, flat surface.

Work Flow of the Decking Machine:

Decoiler→Feeding  Device→Embossing→Roll Forming System→Hydraulic Cutting System→Exit Rack

Floor Deck TR80+ Roll Forming Machine
   Machinable Material :    A) Galvanized Coil  Thickness(MM):0.8-1.5mm
   B) S450
   C) S450
   Yield strength :    350 – 450 Mpa
   Tensil stress :    350 Mpa-550 Mpa
   Nominal forming speed(M/MIN):    0-20  according to your requirement (Optional)
   Forming station :    34 stands
   Decoiler :    Manual decoiler  Hydraulic decoiler (Optional)
   Punching system    No  Hydraulic punching or Punching press (Optional)
   Main machine motor brand :    Sino-Germany Brand  Siemens
   Driving system :    Chain drive  Gearbox drive (Optional)
   Machine structure:    Wall panel station  Forged Iron station or torri stand structure (Optional)
   Rollers’ material :    GCr15
   Cutting system :    Post-cutting  Pre-cutting (optional)
   Power supply :    380V 50Hz  according to your requirement
   Machine color :    Industrial blue according to your requirement

 

More pictures of the machine：

           

 

 

Floor Deck Machine

R51+ Roof Decking Rolling Forming Machine galvanized steel floor deck forming machine

Description of R51+ deck panels roll forming machine

Cangzhou Zhongtuo Cold Roll Forming Machine Company is a leading manufacturer of various deck machines, such as roof deck machines, floor deck machines, and R51+ deck machines.

The unique design of the R51+ deck enables it to accommodate more sound-absorbing concrete than other deck types. Furthermore, the embossed ribs on the dovetail-shaped deck ensure a highly durable and permanent bond with the concrete, effectively reinforcing the slab.

Our R51+ deck machines are engineered with enhanced durability, utilizing a solid 90mm diameter shaft compared to the typical 85mm shaft found in standard deck machines. Additionally, they are equipped with more powerful motors—providing greater efficiency and performance.

Description of R51+ deck panels

The R51+ profile is a classic re-entrant design frequently utilized in high-rise urban projects where the structural depth is constrained. This is because its relatively thin slab depth is sufficient to meet the typical 1-hour fire rating requirements, making it an ideal choice for buildings in dense city environments.

Profile drawing:

 

R50+ Roof Decking Description

 

  • Deck Type: R51+ deck
  • Available in 0.9mm, 1.0mm and 1.2mm gauges
  • Manufactured from S350 and S450* grade galvanised steel
  • Soffit service fixings available with 1 kN load capacit

 The Decking Machine:

The technical specifications of the R50+ Roof Decking Rolling Forming Machine：

 

Floor deck Roll Forming Machine
1.Raw material Thickness 0.8-1.5mm
2.Decoiler Operation automatic
Weight apacity 15 tons
3.Main body Roller station 28 stations
Diameter of shaft 90mm
Material of rollers 45# steel
Material of shaft 45# steel
Frame 20mm
Chain 2inch
4.Cutter Operate auto
Blade Material cr12mov
5. Power Voltage customized
Power 11+11 kw
6.Control system Electric Box customized/Delta
Language English Chinese/customized
7.Forming Speed Forming Speed 15-20m/min

More pictures of the machine：

 

 

Light Steel Keel Rolling Machine

Roof batten roll former ceiling batten roll forming machine

ZTRFM can produce custom Light Gauge Steel Framing Machine including Ceiling Batten, Roof Batten, TS Batten, Top Hat/ Hat Channel/ V Topspan Roll Forming Machine to create solid Steel Battens with various sizes.

Structure of Batten Roll Forming Machine

This roll forming machine consists of uncoiler, chain driven transmission, forming rollers, mainframe (including guiding platform), online hydraulic holes punching system, two sets of punching molds for two different sets of holes, hydraulic cutting device, hydraulic power pack, electric controller, and stacker.

Working  Process of Batten Roll Forming Machine

Coiler loading → inline hydraulic holes punching → feeding-in with adjustable rollers guiding (metal sheet is guided into the first forming station) → rolling & forming → hydraulic cutting → stacker running out

  • Production material: thickness 1.0mm, galvanized steel, tensile strength: G550 Mpa
  • Forming speed: 15 m/min
  • 1 pin roll station
  • 13 stations for roll forming
  • Roller material: SKD11 with heat treatment and hard chrome-plated HRC58-62
  • Shaft material: S45C quenched and tempered after finishing treatment
  • Material of punching mold: SKD11 with heat treatment
  • Shearing blade: material: SKD11 with heat treatment(HRC60), hydraulic operated
  • Shaft diameter: φ60mm
  • Run-out table: roller type.
  • Main motor power: 5.5KW
  • Power of hydraulic station: 3.5KW
  • Electronic controlling system: full-frequency PLC controlling system
  • Holes punching: online pre-holes punching
  • Cutting: post cutting with hydraulic driving