Category Product

Roof/Wall Sheet Forming Machine

Tuff rib metal roofing galvalume sheet roll forming machine

Introduction to Tuff Rib Metal Roofing Machine

Tuff Rib metal roofing is a popular choice for both residential and commercial applications due to its durability, cost-effectiveness, and aesthetic appeal. Known for its distinct ribbed design, Tuff Rib panels offer excellent weather resistance and structural strength, making them ideal for a variety of roofing needs.

Features of Tuff Rib Metal Roofing

Durability:

  • Made from high-quality steel or aluminum, Tuff Rib panels are designed to withstand harsh weather conditions, including heavy rain, snow, and high winds.
  • The panels are coated with protective finishes to resist corrosion, rust, and UV radiation, ensuring a long lifespan.

Cost-Effectiveness:

  • Tuff Rib metal roofing is relatively affordable compared to other roofing materials, providing excellent value for money.
  • Its longevity reduces the need for frequent repairs or replacements, resulting in long-term cost savings.

Aesthetic Appeal:

  • The ribbed design of Tuff Rib panels adds a sleek, modern look to any building, enhancing its overall appearance.
  • Available in a variety of colors and finishes, Tuff Rib roofing can be customized to match different architectural styles and preferences.

Energy Efficiency:

  • Metal roofing reflects solar heat, helping to keep buildings cooler in the summer and reducing energy costs for air conditioning.
  • Tuff Rib panels can also be insulated to improve thermal efficiency and reduce heating costs in colder climates.

Ease of Installation:

  • Lightweight and easy to handle, Tuff Rib panels can be quickly and efficiently installed, reducing labor costs and project timelines.
  • The overlapping rib design ensures a tight, secure fit, preventing leaks and improving the overall performance of the roof.

Tuff Rib Metal Roofing Roll Forming Machine

The Tuff Rib Metal Roofing Roll Forming Machine is an advanced piece of equipment designed to produce high-quality Tuff Rib panels with precision and efficiency. This machine plays a crucial role in the manufacturing process, ensuring that each panel meets strict quality standards.

Features of the Tuff Rib Metal Roofing Roll Forming Machine

High Precision:

  • Equipped with advanced roll forming technology, the machine ensures precise shaping and consistent quality of the Tuff Rib panels.
  • Utilizes CNC or PLC control systems for accurate dimension control and easy adjustments.

Versatility:

  • Capable of producing Tuff Rib panels in various sizes and thicknesses to meet different roofing requirements.
  • Handles different materials, including galvanized steel, aluminum, and coated metals, providing flexibility in production.

Efficiency:

  • High-speed production capabilities enable the manufacturing of large quantities of Tuff Rib panels in a short amount of time.
  • Automated processes reduce labor costs and increase overall productivity.

User-Friendly Operation:

  • Designed with an intuitive interface and controls, making it easy for operators to set up and run the machine.
  • Features automated adjustments for different panel sizes and designs, minimizing setup time and enhancing efficiency.

Main Components of the Tuff Rib Metal Roofing Roll Forming Machine

Decoiler:

  • Holds and unwinds the metal coils, feeding the material into the roll forming machine.
  • Available in manual or motorized versions, depending on the production requirements.

Roll Forming System:

  • Consists of a series of rollers that gradually shape the metal into the Tuff Rib profile.
  • Adjustable rollers allow for changes in panel dimensions and material thickness.

Cutting System:

  • Hydraulic or mechanical cutting system that cuts the panels to the desired length.
  • Ensures clean and accurate cuts, maintaining the integrity of the panels.

Control System:

  • Advanced PLC or CNC control system for precise operation and easy adjustment of parameters.
  • User-friendly interface for setting dimensions, profile changes, and monitoring machine performance.

Output Conveyor:

  • Transfers the finished Tuff Rib panels to a collection area, ready for packaging or further processing.

Workflow of the Tuff Rib Metal Roofing Roll Forming Machine

  1. Material Loading:
    • Metal coils are loaded onto the decoiler, which feeds the material into the roll forming machine.
  2. Roll Forming:
    • The material passes through the roll forming system, where it is gradually shaped into the Tuff Rib profile.
  3. Cutting:
    • Once the panel reaches the desired length, the cutting system cuts it to size.
  4. Collection:
    • The finished Tuff Rib panels are transferred to the output conveyor for collection and packaging.

Conclusion

Tuff Rib metal roofing offers a durable, cost-effective, and aesthetically pleasing solution for a wide range of roofing applications. The Tuff Rib Metal Roofing Roll Forming Machine is essential for manufacturing these high-quality panels, ensuring precision, efficiency, and consistency in production. With advanced features, user-friendly operation, and robust construction, this roll forming machine is a valuable investment for manufacturers looking to produce top-tier Tuff Rib metal roofing panels. By understanding the features and workflow of both the Tuff Rib roofing and the roll forming machine, manufacturers can optimize their production processes and meet the diverse needs of their customers.

Upright Machine

Automatic Supermarket Shelves Tray Roll forming machine metal shelf panel production line

Machine pictures for your reference
About machine Material thickness 0.4-0.7
Speed 5-8m/min
Accuracy Diagonal±1mm（L=2500MM)

Length 3m≤1MM
Panel sheet width 410mm  510mm  610mm  710mm
Power Total power ≤30 kw

Customer requirements
Machine working flow
5T hydraulic decoiler → Leveling machine → 2 hydraulic punching systems (2 sets of molds) → servo feeding → roll forming →Side edges bending →Servo shearing →Servo folding front edge →Folding rear edge →2m receiving table.
Advantage of the full line: This line is fully servo-controlled. The width of pre-punching is servo-adjustable, the roll former is also servo-motor, and the cutting and flanging are also servo-controlled. The main side plate and the auxiliary side plate are made of ductile iron casting and CNC drilled, tapped and milled, processed in one piece. The bearings use tapered bearings to maintain straightness without shaking. These are the highlights of our equipment. Other manufacturers use hydraulic cutting and flanging, and the positioning is inaccurate.
Machine parameters
5T hydraulic decoiler & leveling machine
Loading capacity 5T
Uncoiling width 1200mm
Inner diameter 450-550mm
Working Power Hydraulic
The leveling roller number Up 6 rollers and down 7 rollers
Speed control Inverter control
Punching System
There are 2 front punching stations, 2 sets of mold bases, and 2 sets of molds.

Maximum material width: 1200mm.

Servo feeder control, feeding speed 15-30m/min.

Pinch roller high-frequency treatment and hard chrome coating.
Main roll forming machine
Drive motor 5.5kw servo motor
Roller material Cr12MoV, with vacuum heat treatment, twice tempering, hardness HRC55-58
Forming speed 10m / min
Shaft material 45# steel
Shaft diameter Φ50mm
Shaft process quenching and tempering – lathe processing – fine grinding outer circle.
Number of the roller stations 20 rows
Transmission Gear transmission

The lower roller on the transmission side is equipped with two sets of tapered roller bearings, and the operating side is equipped with one set of bearings.

The driving rollers adopts gear transmission and hard tooth surface gear reduction box.

 

Shearing & Bending
1. There are 2 stations for back punching side ear holes, 2 sets of mold bases, and mold sets. Maximum material width: 1200mm.

2. Servo shearing and flanging mechanism: Using servo control, the head and tail are turned and flanged. Easy to operate and high precision.
Material of blades GCr12 quenched
Power supply Hydraulic power
 
 

 

Electric control system
1. Adopt programmable Mitsubishi PLC; adopt Shenzhen SINE frequency converter for speed regulation and centralized automatic control; Japanese Izumi as the relay.

2. The entire production line adopts centralized automatic control, with linkage between the forming machine and flanging and bending.

3. Alarm function: There are alarm functions such as material shortage shutdown, counting, output reaching shutdown, emergency stop, mold jam, limit, etc.
Language Chinese and English and Russian
Voltage As customer request
Length & Quantity measurement Automatically controlled by PLC
Operating panel Touching screen and button together
Touching screen brand Xinjie
PLC brand Mitsubishi
Low voltage electrical apparatus Schneider
Counter brand OMRON
Air switch & AC contactor brand Delixi
Buttons and indicators brand Schneider
Inverter SINE
Servo drives and motors Inovance
Relay IDEC, Japan

Supermarket Shelves Tray Roll Forming Machine: Metal Shelf Panel Production Line

Introduction

In the modern retail environment, supermarket shelves and trays are essential components for displaying products effectively. The Supermarket Shelves Tray Roll Forming Machine plays a crucial role in manufacturing these essential components. This advanced metal shelf panel production line is designed to produce high-quality, durable metal shelves and trays that meet the demands of various retail and storage applications.

Features of the Supermarket Shelves Tray Roll Forming Machine

High Precision and Quality:

  • Equipped with advanced roll forming technology, the machine ensures high precision and consistency in the production of metal shelf panels.
  • Utilizes high-quality materials and components to ensure the durability and longevity of the shelves and trays.

Versatility:

  • Capable of producing a wide range of shelf panel sizes and designs to meet different customer requirements.
  • The machine can handle various materials, including galvanized steel, aluminum, and stainless steel, providing flexibility in production.

Efficiency:

  • High-speed production capabilities enable the manufacturing of large quantities of shelf panels in a short amount of time.
  • Automated processes reduce labor costs and increase overall productivity.

User-Friendly Operation:

  • Designed with an intuitive interface and controls, making it easy for operators to set up and run the machine.
  • Features automated adjustments for different panel sizes and designs, minimizing setup time and enhancing efficiency.

Metal Embossing Machine

Light Gauge Steel Framing Machine Ceiling Metal drywall stud and tracks roll forming machine

Drywall metal stud and track machines are specialized roll forming machines designed to produce high-quality metal studs and tracks used in drywall construction. These machines are crucial for manufacturing the structural components that form the framework for walls and ceilings in both residential and commercial buildings. Here are some common types of metal drywall studs and tracks for interior walls and ceilings:

Standard Metal Studs:

Single Studs (Non-Structural): Used for non-load-bearing walls, these studs are typically spaced at 16 or 24 inches on center and are available in various gauges.
Double Studs (Non-Structural): These are two single studs fastened together for added strength. They are commonly used around openings or for increased stability in non-structural walls.

Structural Metal Studs:

Heavy-Duty Studs: Designed for load-bearing walls, heavy-duty studs have a thicker gauge and are used in areas where additional strength is required to support loads.
Jumbo Studs: These oversized studs are used for walls that require additional structural support, often in high-rise buildings or areas with specific engineering requirements.

Metal Track Systems:

Top Track (Top Plate): The horizontal track is installed at the top of the wall, providing support for the studs and attachment points for the ceiling or roof structure.
Bottom Track (Sill Track): Placed at the bottom of the wall, the bottom track serves as a base for the studs and provides a surface for attaching the wall to the floor.

Resilient Channel Studs:

Resilient Channel: These studs are designed with a built-in resilient channel, which helps reduce sound transmission through walls. They are commonly used in areas where sound control is a priority, such as residential buildings or recording studios.

Shaft Wall Studs:

Shaft Wall Studs: These studs are designed for use in shaft walls, which are vertical enclosures, such as elevator or utility shafts. They often have higher fire-resistant ratings.

Slotted Track Systems:

Slotted Track: These track systems have pre-punched slots that allow for vertical adjustment of the studs. They are commonly used for ease of installation and leveling.
Header Track:

Header Track: Used above openings like doors and windows, header track provides additional support for the structure and helps distribute loads around the opening.

Deflection Tracks:

Deflection Track: Designed to accommodate vertical movement in the structure, deflection tracks allow for the controlled deflection of the wall system. They are often used in buildings where movement or settling may occur.
Light-Gauge Steel Framing for Ceilings:

Ceiling Channel: Used to create a framework for suspended ceilings, ceiling channels are horizontally installed to support the ceiling grid and panels.

We can produce all the above types of studs and tracks machines, there are 40m/min, 70m/min and 100m/min for you choose. please check more details of our metal stud drywall machine as below:

                       Packing list for automatic stud & track machine
Part 1 3T automatic decoiler      set      1
Part 2 Coil feeding & Leveling system     set      1
Part 3 Roll forming system     set      1 Gear box transmission
Part 4 Fly punching system    set      1
Part 5 Servo fly cutting system    set       1
Part 6 Control station    set       1
Part 7 Hydraulic system    set       1
Part 8 Packing system    set       1 Full automatically
Part 9 Tools & Spare parts    set       1 Also include operation manual

 
Work flow for automatic stud & track machine （just for reference）
                                                                                         The roll forming machine pictures
                                                                                              Part 1: Automatic decoiler
Loading capacity 3 T + 3T
Usage It is used to support the steel coil and uncoil it in a turntable way. Hydraulic power tensioning and loosening, automatic feeding.
Coil inner diameter 450-550 mm (adjustable)
Uncoiling width 300mm
                                                                            Part 2&3:  Leveling & roll forming system
Note:

  1. There is hand wheel on the feeding part, easy for you adjust the feeding size when produce different sizes of products
  2. There is also guiding device, easy for the material go into the machine smoothly and quickly.
  3. Please check the yellow box, there is oil drip device on the feeding part, it can make oils on the products, in case the finished studs are rust.

We use split rollers to realize one machine to produce different sizes of drywall studs, you can adjust the size automatically by PLC
Rolling shaft Shaft material: 45# steel
Shaft diameter: 50 mm
Tempering treatment
Roller Roller material: Cr12
Quenched treatment
Rolling station number 15 stations
Work speed 0-45 m/min
Machine frame Base use high quality H steel;

Vertical iron arch casting frame structure
Bearing Chinese famous brand Harbin ( high quality)
Work power 7.5 kw+11kw
Transmission By Gear box
Motor brand Main machine motor brand: Guomao

Servo motor brand: zhongchen
                                                                                                Part 3:  Control system
Note: There are two screens on the control station, one screen is used to set the product size you want to produce, then the machine will adjust automatically according to what you set, another screen is used to set the speed, length and other specifications of the machine.
Frequency brand Delta (original)
Screen brand Xinjie, China
Screen type Touch screen & buttons
Screen language English/Chinese
Encoder Omron
Low pressure electrical part brand Schneider
Function
  1. Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved;
  2. Servo motor with PLC function
                                                                                                  Part 4: hydraulic system
Feature The cutter with different sizes according to the product dimension.
Work type Servo flying Hydraulic cutting system

Servo flying Punching system
Servo motor power YASKAWA 2.3 kw
Hydraulic power 5.5+5.5 kw
Driving method By pillar type Cylinder
Cutter material GB-Cr12
Cutting length tolerance ±1mm/3m
Cutting feature Flying cutting. When the machine cutting it will not stop
                                                                            Part 5: Automatic stacker & bundling machine
Table quantity 1 set
Profile length Within 4m per piece
Maximum speed 70m per minute
Dimension 8.5m x 2.5m
Light Steel Keel Rolling Machine

DOUBLE LINE STUD AND TRACK ROLL FORMING MACHINE

A double line stud and track roll forming machine is designed to produce  two or more  profiles like stud and track in one machine , save cost and space. And the machine can produce the two profiles at the same time.

A double line stud and track roll forming machine

A double line stud and track roll forming machine is designed based on the idea of one machine for two or more types profiles like stud and track to produce on the same machine. Those two profiles can work at the same time. Here are some examples:

Combined Stud And Track Rolling Forming Machine

A double line stud and track roll forming machine

Combined Stud And Track Rolling Forming Machine

Main Roll Former of A double line stud and track roll forming machine

Size: 4800х1800х1400mm

Weight t: about 3.2tons

Voltage:Customize as clients needs.

Roller fixer : Guide column type

Frame : wall-panel welded

Memorial arch frame type

Frame thickness:25mm

Drive mode: gear drive

Material of rollers: GCr12MoV

Material of shafts: 40Cr steel with tempering

Diameter of shafts: φ60mm

Number of rollers for  stud :11 rollers

Number of rollers for C channel :14 rollers

Main power: 5.5 kw

Cycloidal planetary gear speed reducer

 

Punching holes

The molds are changeable. We offer holes molds related.

Servo tracking shearing system  to allow non stop cutting and fast working

Material of blades: Gcr12 quenched

Power supply : hydraulic power

Frame : Pillar style with rack & pinion system

Stroke switch :  non-contact photoelectric switch

One more cutting blade is offered to change to fix those different drawing profiles.

Hydraulic Station    

Hydraulic motor Power: 5.5kw

Hydraulic oil: 46#

Components: The system includes a  hydraulic tank, a hydraulic oil pump, and two hydraulic pipes. And three sets: one  punching hole; one  for printing words and one for cutting.

Electric system:

  1.  PLC, transducer, and touch panel from Delta Taiwan ,ensuring high speed , stability, precision, and serivice time.
  2. Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.

Combined Stud And Track Rolling Forming Machine

The advantages of Combined stud and track rolling forming machine:

  1.  Save space. It takes less space then 2 machines.
  2.  Save worker. one worker can watch two lines.
  3.  High work efficiency. 40mpm allows it to work more efficiently.
  4.  Save cost. It is more economic than two seperate machines.

 

The machine can be customized as the C and U and other profiles and sizes you need to make, just feel free to contact us if you need any machine.

Product

Introducing the ZTRFM Metal Deck Roll Forming Machine – A Superior Solution for Steel Structure Floor Decking

Driven by Innovation: Our machine stands out with its unique logo press feature. Customized for our clients, this allows the brand’s logo to be pressed onto the decking during the shearing process.

 

Proven Success in North America: Our floor decking machines are well received across North America, with satisfied customers in New York, Florida, Texas, and California. The 1.5B type, which caters to the standard requirements of the region, has been particularly popular. These machines efficiently process 16, 18, 20, and 22-gauge materials with an effective width of 36″ and an input material width of 48″

H7f589980f837457889754e69cdbb8d65U.jpg_960x960

Processing Flow

Decoiler-feeding material-roll forming-cutting-receiving the product

Technical Specifications: The ZTRFM Metal Deck Roll Forming Machine is built for robustness and precision. The frame is constructed from 400 H beam steel, with middle plates of 20mm thickness. It features Gcr15 quenched steel rollers that can handle galvanized coils with a yield strength of up to 550 Mpa and thickness from 0.8-1.5mm. The machine is equipped with a dual 18.5kw motor, ensuring high-speed forming at up to 15 meters per minute.

PRODUCT DISPLAY
12 tons hydraulic decoiler with loading car
Loading capacity: 12t
Coil width: up tp 1250mm
Coil ID: 480-610mm
Hydraulic  expansion
Electric motor mandrel drive
Hydraulic motor : 5.5kw
Drive motor : 7.5kw
User-Friendly Feeding Device: The feeding device is equipped with rubber
rollers to protect the material surface and adjustable handwheels for
accommodating different thicknesses.
Roll forming device
1.rollers Gcr15 quenching treat HRC58-60 good hardness for long service time.
2.Each roller has number and with keynotes, it can fix on the shaft stablely
Reliable Transmission System: The machine features a double-chain
transmission system with chain tensors, ensuring consistent and reliable operations.
Unmatched Shearing Power: Equipped with a robust 7.5kw motor and a dual oil
cylinder system, our machine provides stable and powerful shearing. It can
effortlessly cut through materials up to 1.5mm thick, significantly
outperforming those with single oil cylinders.
Intuitive PLC Control System: Featuring a Delta PLC and inverter, along with
Schneider electrical parts and an Omron encoder, our control system offers full
automation and ease of operation. The system can be configured for operation
in English, with customization available for other languages.
Robust Hydraulic Station: Our hydraulic station features a cooling system and
a 7.5kw motor, guaranteeing consistent performance even under long working hours.
Inclusive Spare Parts: With a 2-year warranty, our machine comes with a range
of spare parts from renowned brands like Siemens and Schneider, ensuring uninterrupted operations

 

Steel Purlin Machine

Mastering the Art of C Z Purlin Machines: An In-depth Guide on Operations and Applications

 

In the world of construction and infrastructure, the C Z Purlin machine stands as a game-changer. This innovative piece of technology has revolutionized how we design and build structures. But what is a C Z Purlin machine, and how does it work? Let’s dive deep into the world of purlins.

A C Z Purlin machine is a type of roll-forming machine used to create C and Z-shaped steel purlins. Purlins are horizontal beams that are used in the construction industry for structural support, particularly on roofs and walls of buildings. The ‘C’ and ‘Z’ denote the shape of the purlins that the machine forms.

The versatility of the C Z Purlin machine comes to life in its wide range of applications. They are commonly used in industrial buildings, garages, warehouses, and workshops among others. The strength and flexibility of the C and Z purlins make them ideal for these large structures, where they can provide necessary support and withstand a considerable amount of weight.

 

As for the composition of a C Z Purlin machine, it typically consists of several key components:

  1. Decoiler – This is where the coil of metal is held and gradually unspooled into the machine.
  2. Leveling System – This ensures the flatness of the metal strip before it enters the forming section.
  3. Roll Forming System – This is where the magic happens. The metal strip is bent into the desired C or Z shape here.
  4. Punching and Cutting Device – This is where holes are punched, and the formed purlin is cut to the desired length.
  5. Output Table – This is where the finished purlins are collected.

 

When it comes to operating the C Z Purlin machine, it involves a series of steps:

  1. Loading – The coil of metal is loaded onto the decoiler.
  2. Feeding – The metal strip is fed into the machine, passing through the leveling system.
  3. Roll Forming – The strip is then shaped into either a C or Z purlin in the roll forming system.
  4. Punching and Cutting – Holes are punched as necessary, and the purlin is cut to the desired length.
  5. Collection – The finished purlin is collected on the output table.

 

In conclusion, the C Z Purlin machine is an indispensable tool in the modern construction industry. Its versatility, functionality, and the value it adds in building sturdy structures are truly noteworthy. Whether you’re an industry professional or just a curious reader, we hope this guide provided a comprehensive understanding of this

Product

Global Client Visits Showcase Success After 133rd Canton Fair: Exploring Our Factory & Cutting-Edge Machinery

The 133rd Canton Fair has recently come to a close, and we are thrilled to share that the event was a resounding success for our company. As a direct result of our strong presence at the fair, clients from all around the world, including Chile, the United States, Mongolia, and India, flocked to our factory to explore our state-of-the-art machines and discuss potential collaborations.

We were honored to host a total of six different batches of clients at our facility. During their visits, they had the opportunity to take a guided tour of our factory, where they observed various machines in action, such as roofing sheet machines, light keel steel roll forming machines, and CZ purlin machines.

One of the key highlights of the tour was the live machine test demonstration. Our clients watched in amazement as the machines seamlessly produced high-quality products, showcasing their unparalleled precision and efficiency. This hands-on experience allowed them to gain a better understanding of the machines’ capabilities and how they could benefit their respective businesses.

As a testament to our commitment to quality and innovation, our factory is currently filled with machines ready for shipment to our valued customers worldwide. This surge in demand has been incredibly motivating for our team, as it validates our dedication to providing the best possible equipment and support for our clientele.

During their time with us, the visiting clients engaged in in-depth discussions about the machines’ features, customization options, and potential applications within their industries. These conversations were highly productive and informative, paving the way for future partnerships and collaborations.

We are proud to report that many of our visitors placed orders on the spot, entrusting us with the task of supplying them with top-tier machinery to boost their productivity and profitability. Their confidence in our products and services is a source of great pride for our team and serves as a powerful motivator to continue refining and expanding our offerings.

In addition to the fruitful discussions and live demonstrations, our clients also provided invaluable feedback and testimonials about their experience at our factory. Their insights will play a critical role in shaping our future endeavors, ensuring that we continue to meet and exceed the expectations of our global customer base.

As we look back on this eventful day, we are filled with gratitude for the support and enthusiasm demonstrated by our clients. Their eagerness to learn more about our machines and collaborate with us is a testament to the quality and innovation that we strive to deliver every day.

We would like to extend our heartfelt thanks to all who visited our factory and participated in this exciting event. We are confident that our partnerships will lead to great success for all involved, and we look forward to fostering lasting relationships with our clients.

If you missed out on this fantastic opportunity, don’t worry – we are always eager to showcase our products and services. To schedule a factory tour or discuss how our machines can benefit your business, please don’t hesitate to contact us at cnzt005@zhongtuocn.com or Whats app/Wechat:+8618730769688. We are excited to help you unlock your full potential with our cutting-edge machinery!

Product

Máquinas perfiladoras de láminas de techo de perfil trapezoidal TR4 y TR5: Revolucionando la industria de techos en Perú

Introducción

La industria de techos en Perú ha experimentado un cambio significativo hacia el uso de láminas de techo metálicas, gracias a las innovadoras máquinas perfiladoras de láminas de techo de perfil trapezoidal TR4 y TR5. Estas máquinas están diseñadas para crear láminas de techo de alta calidad, duraderas y estéticamente agradables para el mercado peruano. Con su adaptabilidad a varios anchos y espesores de bobina, interfaz fácil de usar y diseño eficiente, estas máquinas están transformando la forma en que se producen los materiales para techos en Perú.

https://www.youtube.com/watch?v=UaBWvE_Q9dA

 las máquinas perfiladoras de láminas de techo de perfil trapezoidal TR4 y TR5

Versatilidad: Estas máquinas pueden trabajar con anchos de bobina de 1200 ,1220mm y 1250 mm y espesores que varían de 0.3 mm a 0.8 mm pero pero cuanto menor sea el rango de espesor, mejor. Esta adaptabilidad permite a los fabricantes producir una amplia variedad de láminas de techo para diversas aplicaciones.

Diseño de alimentación:

Nuevo tipo de dispositivo de alimentación, protege mejor la bobina y ayuda a alimentar.

precortador de bobina manual para ayudarlo a ahorrar bobina. Cuando no necesite producir un rollo de bobina completo, puede cortar la bobina y quitar el resto de la bobina y cambiar otro color o grosor, etc.

 

Sistema de transmisión:

doble cadena (que es más fuerte), mientras que muchos proveedores usan una sola cadena

 

Marco base: El robusto marco base, con su soporte adicional, garantiza un entorno de trabajo estable para la máquina, lo que resulta en una producción de alta calidad constante.

 

 

 

Mecanismo de corte:

Nuestro cabezal de corte tiene 2 pilares a cada lado y es fuerte en el medio.

Otros usan un solo pilar a cada lado y su parte media del cortador se rompe más fácilmente.

 

 

Interfaz fácil de usar: La interfaz de pantalla táctil PLC está diseñada para ser fácil de usar, lo que facilita a los operadores gestionar eficazmente el proceso de producción.

Beneficios de utilizar las máquinas perfiladoras de láminas de techo de perfil trapezoidal TR4 y TR5 en el mercado peruano

  • Eficiencia: Estas máquinas permiten a los fabricantes producir láminas de techo en lotes, lo que agiliza el proceso de producción y reduce el tiempo y la mano de obra necesarios.
  • Durabilidad: Los materiales y componentes de alta calidad utilizados en estas máquinas aseguran que tengan una larga vida útil, lo que las convierte en una inversión rentable para las empresas a largo plazo.
  • Medio ambiente: El uso de láminas de techo metálicas es una alternativa ecológica a los materiales de techo tradicionales, ya que son reciclables y, a menudo, están hechos de materiales reciclados. Además, los techos metálicos pueden ayudar a reducir el consumo de energía al reflejar la luz solar y mantener el interior de los edificios más frescos.
  • Alta demanda: La creciente popularidad de las láminas de techo metálicas en Perú significa que hay una demanda creciente de máquinas eficientes y confiables como las máquinas perfiladoras de láminas de techo de perfil trapezoidal TR4 y TR5. Invertir en estas máquinas puede ayudar a las empresas a aprovechar un mercado lucrativo y satisfacer las necesidades de sus clientes.

Conclusión

Las máquinas perfiladoras de láminas de techo de perfil trapezoidal TR4 y TR5 están revolucionando la industria de techos en Perú al proporcionar a los fabricantes una solución versátil, eficiente y fácil de usar para producir láminas de techo metálicas de alta calidad. Con su adaptabilidad a varios anchos y espesores de bobina, características de diseño innovadoras y la capacidad de producir varias formas y estilos de láminas de techo, estas máquinas son una opción ideal para las empresas que buscan aprovechar la creciente demanda de techos metálicos en Perú.

A medida que los techos metálicos continúan ganando popularidad en el mercado peruano, invertir en máquinas perfiladoras de láminas de techo de perfil trapezoidal TR4 y TR5 puede ofrecer a las empresas una ventaja competitiva y la oportunidad de satisfacer las necesidades en constante evolución de sus clientes. Al proporcionar una alternativa rentable, ecológica y estéticamente agradable a los materiales de techo tradicionales, estas máquinas están moldeando el futuro de la industria de techos en Perú.

Roof/Wall Sheet Forming Machine

Máquina de Láminas para Techos Metálicos Personalizada R101 , Deck 25 para Clientes Mexicanos

¡Hola a todos! Hoy estamos emocionados de presentarles nuestra última creación: una máquina de láminas para techos metálicos personalizada para uno de nuestros valiosos clientes en México. Esta máquina está diseñada específicamente para producir perfiles R101 y Deck 25, que son estándares en México.

Los perfiles R101 , Deck 25 son altamente demandados en el mercado mexicano debido a su durabilidad, versatilidad y estética atractiva. Nuestra máquina de láminas para techos metálicos garantiza la producción eficiente y precisa de estos perfiles, lo que permite a nuestros clientes mantenerse competitivos en el mercado de la construcción.

 

La máquina está compuesta por un desenrollador manual, una máquina perfiladora principal, un gabinete de control PLC, una estación hidráulica y una mesa de recepción manual. Todos estos componentes trabajan juntos para garantizar un proceso de producción rápido y sin problemas

https://www.youtube.com/watch?v=qsoj4glfA1w

Para obtener una mejor comprensión de cómo funciona nuestra máquina de láminas para techos metálicos R101 , Deck 25, hemos creado un video en YouTube que muestra la máquina en acción. Haga clic en el enlace de arriba para ver el video y descubrir cómo esta increíble máquina puede mejorar su negocio de construcción.

Aquí hay un diagrama detallado del flujo de trabajo de la máquina, que muestra cómo se produce cada perfil desde el desenrollador hasta la mesa de recepción.

 

Serie Detalles Parámetro
Producto material GI/ PPGI
grosor 0.3-0.8 mm
Desenrollador capacidad de carga 5 Tons
tipo de trabajo Tipo pasivo
Perfiladora principal velocidad de trabajo 0-15m/min
estaciones de rodillos 22 stations
material de rodillos Acero 45# con tratamiento cromado
material del eje del rodillo Acero 45# con tratamiento cromado
diámetro del rodillo 80 mm
potencia del motor principal 5.5 kw
estructura  Estructura soldada de placa intermedia
Corte hidráulic material de corte Gcr12 (HRC58°-62°)
Sistema de control PLC  marca de PLC DELTA DELTA(original)
marca de frecuencia DELTA
Mesa de recolección de productos estructura Estructura  soldada de tubo cuadrado

A continuación, presentamos los parámetros clave de la máquina, incluyendo dimensiones, capacidad de producción, y velocidades de operación, para que pueda entender mejor las especificaciones técnicas y cómo nuestra máquina puede satisfacer sus necesidades de producción de techos metálicos.

En resumen, nuestra máquina de láminas para techos metálicos R101 y Deck 25 es una solución completa y personalizada para satisfacer las demandas de los clientes mexicanos. Si está interesado en saber más sobre nuestra oferta de máquinas de techos metálicos, no dude en ponerse en contacto con nosotros.

Lista de embalaje:

 

Desenrollador 1 5T, manual
Perfiladora principal 1
Corte hidráulico 1
Sistema de control PLC 1
Estación de bombeo de aceite hidráulico 1 1
Mesa de recolección de productos 1  3 m length

 

Sally Fu:

Whats app/Wechat:+86187307693688

cnzt005@zhongtuocn.com

¡Esperamos tener noticias suyas y ser parte de su éxito en el mercado mexicano de techos metálicos!

ZT4 X 2000 Slitting Line
Product

ZT4 X 2000 Slitting Line

Steel slitting is a steel manufacturing process wherein a coil of steel is slit into the lengths and widths specified by the end application. This process requires machinery lines equipped with a decoiler, slitter, and a recoiler — to achieve the end product: slit steel coils, or “mults.”.

To get precise slitting strips, a suitable quality slitting line is needed. Here we have an introduction of our 4X2000 slitting line, if you need more details of other sizes slitting line, please contact us.

I.Technical Parameters

1.Specification

Raw Material: Galvanized Steel

Tensile strength: δb≤510Mpa

Thickness of coil plate: δ=0-4mm;

Width of coiled plate: 2000mm;

Coil weight :Max 15T;

Coil I.D: ф500-ф760mm;

Coil O.D: ≤ф1800mm;

slitting pivot : ф240mm; material 40Cr;

Slitting blade: ф240×ф380×20;

Material of slitting blade: 6CrW2Si

Hardness of blade: HRC58°—60°;

Recoiler I.D of waste: ф420 mm;

Recoiler I.D: φ508mm 2.Parameter of the finished products:

The precision of width: ≤±0.1mm/M

Slitting quantity : 6 pieces ;

3.Other parameters:

power supply :380V/50Hz/3Ph

line speed: 0-80m/min

area of the producing line (about): 30m (length) ×8m (width)

operators: one skilled worker and two general workers

color of the equipment: grass green or customize

the weight of the equipment: about 40T

Ⅲ. Parts of the equipment

Hydraulic coil car

Hydraulic double head de-coiler

  Hydraulic pinch and press device

Hydraulic head-cutting machine

Roller table 1

guide machine

Slitting machine

Scrap winder (both sides )

Roller table 2

Tension stand

Recoiler

Hydraulic unloaded car

Electrical control system

Hydraulic system

Ⅳ. Devices Description

ZT 4×2000 slitting line， mainly used for the slitting and divide the strips and preparing the materials for the next processing units.

1.Hydraulic coil Car

◆The car can move levelly and vertically, which is convenient for putting the steel coils to the un-coiler.

◆It is driven vertically by hydraulic pressure and the level movement is driven by electromotor.

◆The weight it can carry is 15T(Max).

2.Hydraulic double head de-coiler

◆supporting steel rolls and uncoiling

◆the moveable structure of double way hydraulic top tight

◆hydraulic pressure drives the level and landscape orientation movement

◆brake system, tapered feeding plate, 400 arrester brake

3.Press and pinch device

◆2 hydraulic cylinders controls the lifting of the decoiling rollers

◆BWY-4 cycloidal pinwheel decelerator drives steel rolls running

◆hydraulic shovel with retractility and hydraulic compress and hit the head to feed the steel plate

4.Hydraulic head-cutting machine

◆With double columns and press device which can shear 4mmX2000 steel plate

◆the material of blade is alloy 9CrSi and the gap of upper and lower blades can adjusted

5.Roll Table: 1

◆It is composed of the rollers and the frame which will be convenient to feed the steel sheets

6.guide machine (from left to right):

◆It uses the device of the vertical rolls of both sides to guide the steel belt goes into the slitting device correctly

◆the guide rolls of both sides use hand shaft to expand the opening width , the width range is 2000mm

7.slitting machine:

◆Drive system consists of drive stand , 650 decelerator, 75KW DC motor, the gear distribution box, coupler, connection shafts and cover.

◆Main section is made up of base, fixed brackets, large slide block, 2 blade pivot（Φ240mm）,moveable brackets, slide block, the adjustment device of front and back of the brackets and the lifting device of blade pivot, supporting blades, isolating cover and rubber ring, etc.

◆the main section adopts hydraulically move out the brackets which is very convenient to change the blades

8.Scrap Winder :

◆It consists of base, the shaft and plate of edge material, friction wheel, supporting wheel chain, chain, 350 decelerator and 7.5Kw electric machine.

9.Roll Table:    2

◆It is composed of the rollers and the frame which will be convenient to feed the steel sheets

10.Tension stand

◆It adopts the 5 roller(up 3 down 2) device which can improve the recoiling quality.

◆Consist of base ,pre-dividing shaft, bracket, press shaft, hydraulic damp device and hydraulic shaft lifting the press down device

11.Recoiler

◆consist of base, bearing frame, recoiler shaft, the expansion device of hydraulic recoiling, the expanded recoiling plate, move able arm bearing, supporting decelerator, 110KW DC motor etc.

◆It adopts the hydraulic expand and shrink to tight the

coils inner diameter.

◆Designed with 8-fan-shaped plates which can be a

round circle and machining as a whole to ensure the recoiling quality. It is designed with hydraulic clip mouth and clip the strips heads.

◆It is designed with the hydraulic press arm equipped with the spacers to

guarantee the even rewinding quality.

◆It is equipped with the hydraulic pushing device to unload the coils

12.hydraulic unloading car : capacity:15T

◆This car carries the slitted coils and movable lift , also is designed with the positioning holes to unload the coils.

◆φ 180 hydraulic cylinder drives it lift up and down and is equipped with 4

guide pillars

13.Hydraulic system

◆Ensure the using of every hydraulic parts

14.Electrical control system

◆Electric cabinet and operate table.