metal roofing drip edge FHA profile roll forming machine

When ensuring holistic roofing installation, drip edge stands out as an important part of the roofing system. From protecting critical roofing components to closing gaps in between materials, drip edge delivers various benefits that make for a stellar roofing project.

Our drip edge roll forming machine can reach 45 meters per min or more , can equipped automatic stacker , hydraulic decoiler and other machines which can help you to save more labor cost.

The drip edge product will work with zinc roofing sheet , metal roofing sheet and other material of roofing sheet. So if you do this business the drip edge roll forming machine is very suitable for you.

And this machine we had successfully to being used in USA market and get a great feedback.

If you need this drip edge roll forming machine please let me know.

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5V Modle Corrugated Galvalume Roofing Sheet For Chile Market Iron Roof 5V Plancha Calaminas Makinng Machine

5v machine is the popular style in Chile market, this is one set single layer forming machine, it can assemble double layer machine with corrugated shape

Working Process

 

The complete double layer roll forming machine line includes decoiler, forming machine, computer controlling system and run out tables. Our machines are equipped with a computer controlling system to keep the 5V Modle Corrugated Galvalume Roofing Sheet length accurate.

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EACH PART DETAIL INTRODUCTION

 

1. 5  Ton  Manual Decoiler

 

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2. Roof and wall panel forming machine

1) Leveling beach with manual cutter

Usage: Put the raw material (steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity.

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2) Main Roll Forming System for Roof and wall panel forming machine

Usage In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission, roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is being stamped.
MACHINE About 11500*1650*1500mm
Weight of main part About 15T
 Voltage 380V/50HZ3Phase
 Roller fixer Middle plate welded of thickness 20mm
 Frame 350mm H steel welded
 Frame thickness 20mm
 Drive mode Double Chain 1.0
 Material of rollers 45# steel surface hard chromium plating.
 Material of shafts 45# steel
 Diameter of shafts 90mm
 Number of rollers 11+16 rollers

3) Shearing  system

Usage Automatic cutting controlled by PLC. It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products. In order to increase the speed, we have to change the shearing method. Shearing from down to up or using the servo motor.
Material of blades Cr12 quenched
Power supply hydraulic power
Components It contains one set of blade, one hydraulic tank and one cutter machine, Note: two hydraulic jacks.

 

4)Hyraulic Station with cooling fan

Usage It is controlled by gear pump. After filling the hydraulic oil into the hydraulic oil tank, the pump drives the cutter machine to begin the cutting job.
Power 5.5kw
Hydraulic oil 46#
Components The system includes a set of hydraulic tank, a set of hydraulic oil pump, and four hydraulic pipes and two sets of electromagnetism valves.
Spare Parts Give one set of cutting blade as spare part for each set.

 

PLC control system

Usage Adopted PLC , frequency converter , Delta touch screen from Taiwan to ensure high speed with stability, precision and lifetime;Touch screen, also have buttons on the panel
Brand Frequency brand  Delta (original)

PLC brand     Delta (original)

Low pressure electric part : Schneider brand

Counter One counter gauges length, pulses, and decides length
Brand Omron encoder for length measurement

Rolling Shutter Door Roll Forming Machine

Rolling shutter door is commonly used for garages, shops front show windows, etc. since they are quite strong and offer proper safety to the property. The door shutter works as a curtain,  providing adequate protection and safety against fire and thefts.In this way, a door is sufficiently strong and bring proper safety to glass and interiors when closed.

The rolling shutter door is made up of thin steel slabs called laths or slats about 1.25mm thick interlocked to each other and coiled upon specially designed pipe shaft drum mounted at the top. The roller shutter moves on two vertical steel guide channels installed at their ends. A horizontal shaft and spring in the drum allow the roller shutter to be coiled in or out. This door is capable of being rolled up at the top easily and causes no obstruction either in the opening or in floor space.

Advantages of Rolling Shutter Door:

The main advantage of rolling shutter is that it gives large opening which is not obstructed by any of the door mechanism, giving the user a wide open area.

It provides safety against fire and burglars.

It is easy to operate.

Mainly it is used in shops because it gives more floor space as it rolls, it doesn’t need space for panels to move and unfold.

For large size openings, its cost is comparatively very less as compared to wooden doors.

It is light weight unlike other panel doors and hence easy to operate and handle.

A good rolling shutter door needs to be make by quality rolling shutter door roll forming machine.

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A rolling shutter door making machine is customized as a rolling shutter shutter slat profile, like below:

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A rolling shutter roll forming machine work flow is like below:

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ZTRFM have been making cold roll forming machines for many years and know how to make the machines well. If you are in need of any machine, please feel free to contact us.

Steel Roof Tile Roll Forming Machine for Dominican Republic

Steel roof tile making machine with different rolls can produce  steel roofs and wall sheets of different shapes according to clients’ profile drawings and requirement. Steel roof and wall sheets are new building materials with various thickness and colors. They feature low cost, easy installation, short building period, recycle use, beautiful appearance,  light weight but high strength. They are used as the roof and walls of gymnasiums, airports, theaters, factories, warehouses, garages, exhibition centers, etc.

The steel roof tile roll forming machines are all customized as roofing sheet drawing profiles. And normall raw material feeding width is 1000mm, 1200mm and 1250mm. The wider the raw material is,the more expensive the machine will be.

A  steel roof tile roll forming machine is usually made up of decoiler, main roll forming machine, hydraulic station, runout table. We usually will also send a set of maintainence tools.

The machine’s working flow is as below:

Here is a popular profile in Dominican Republic for your reference:

 

Now let’s see how the machine looks:

ZTRFM has been dedicating to roll forming technologies for over 2 decades and now boasts strong experience, capabilities, innovative thinking and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.

 

At ZTRFM, various payment terms are acceptable,you can choose what is convenient for you. Also we offer excellent after-sales services.  Typically , we offer 1 year warranty and whole life technical support. Our engineers can work overseas and clients can also come to be trained to how to operate machines.

contact me at cnzt005@zhongtuocn.com

Whats app/Wechat:+8618730769688

TR101 TR87 full automatic color painted steel roofing roll forming machine for metal roof panel and wall panel

TR101 TR87 full automatic color painted steel roofing roll forming machine for metal roof panel and wall panel

TR101 TR87 Metal roofing panel roll forming machine produce steel roof/ wall sheet .The final products have three types,corrugated sheet and trapezoidal sheet and glazed tiles.As we know, steel roof/ wall sheet is widely used in large span factory building, warehouse, office buildings, villas, roof, cold storage, air purification room, stores, kiosks, and temporary housing.

The specifications of the TR101 TR87 full automatic color painted steel roofing roll forming machine for metal roof panel and wall panel

1.Profile drawing(we can design as customer’s profile drawing):

2.Components of the TR101 TR87 full automatic color painted steel roofing roll forming machine for metal roof panel and wall panel

Item Name Remark
1 Manual decoiler 5 tons/7 tons
2 Main roll forming machine Famous brand motor
3 Control system Delta / Siemens brand
4 Hydraulic system Chinese famous brand
5 Receive table 3 meters

3.Process flow

4.Technical parameters for whole line

Part 1:Manual decoiler (Hydraulic decoiler is also available)

Item Name Description
1 Capacity  5 tons /7 tons
2 Coil diameter  450-550mm
3 Coil outer diameter:  1500mm
4 Coil width  1200mm(as customers’ profile drawing)

Part 2:Main roll forming machine

Item Name Description
1 Feeding device With two hand wheels to adjust the feeding of the material,with bearing inside of the feeding rollers.
2 Machine body 350H steel welded
3 Machine frame Iron cast molding frame
4 Roller station 18 stations
5 Roller material 45# steel with quenched treatment and hard chroming
6 Shaft diameter 80mm,solid
7 Shaft material 45# steel with tempering treatment
8 Motor power 5.5 kw
9 Speed 0-20m/min
10 Transmission By double chain
11 Voltage 380V,50HZ,3PH

PVC coated metal sheet/coil

PVC/PET PPGI color coated steel coil/sheet/plate/strip

  PVC/PET PPGI is a laminated material including a metal layer and a PVC film layer available in many different color patterns and emboss. Many options are available including solid colors, printed patterns, high-gloss options to satisfy various design requirements. This material can be used in typical metal forming processes such as bending, cutting, and pressing.This material can be used for outdoor applications by laminating a weather-resistant PVC film.

PVC/PET PPGI color coated steel coil

PPGI with PVC film is widely utilized in many different applications due to its excellent weatherbility, corrosion resistance and a variety of colors and patterns.

PET PPGI color coated steel coil

PPGI with fliming we have the following types for your reference:

PET coated steel sheet

PET coated steel sheet

Features:

Mode 1: PET coated steel sheet/coil

PET coated steel sheet is coated with a layer of film on the metal substrate. Use high-gloss film or phantom color film, or weather-resistant outdoor film. The board surface is laminated with a professional adhesive film. The laminated board has bright luster, a wide variety of colors to choose from, is waterproof and fireproof, has excellent durability (weather resistance, corrosion resistance, chemical resistance), anti-fouling ability, and superior UV resistance.

Where to use:

  1. Polyvinyl chloride resin decorative steel plate can be widely used for outdoor decoration and other purposes.
  2. PET coated steel plate The decorative steel plate is made of a composite film laminated with a PE barrier color layer on the steel plate. The appearance is gorgeous and beautiful as a mirror. (Olefin composite steel plate) It is made of olefin film, which can achieve the same performance effect.
  3. It is mainly used in the field of weak current system. Coated steel sheet) adopts environmentally-friendly special polyester film; it has been highly evaluated in the use of interior decoration building materials. T (propylene composite steel plate) non-vinyl chloride type weather-resistant decorative coated steel plate can be used for harsh outdoor decorative building materials and other aspects.

Mode 2: PVC coated metal sheet/coil

 PVC coated metal sheet/coil

Features:

PVC coated metal sheet is covered with a layer of film on the metal substrate. Use high-gloss film or phantom color film, weather-resistant film, and heat insulation film. It is formed by hot pressing and laminating of polymer film. The metal coated sheet has bright luster, a wide variety of colors to choose from, is waterproof and fireproof, has excellent durability (weather resistance, corrosion resistance, chemical resistance), anti-fouling ability, and superior UV resistance.

PVC coated metal sheet is covered with a layer of film on the metal substrate. Use high-gloss film or phantom color film, weather-resistant film, and heat insulation film. It is formed by hot pressing and laminating of polymer film. The metal coated sheet has bright luster, a wide variety of colors to choose from, is waterproof and fireproof, has excellent durability (weather resistance, corrosion resistance, chemical resistance), anti-fouling ability, and superior UV resistance. The material and thickness of the base material are different for different brands of Hinai PVC coated metal sheet, and the material and thickness of the PVC coated metal sheet are also different. Polymer nano-coating is a new type of coating process, in which a layer of film and a metal plate are laminated through high temperature and high pressure.

Advantages PVC coated metal sheets:

  1. Anti-smoke: It is made of nano high-gloss film, easy to clean.
  2. Wear resistance: Proprietary film, sturdy and durable.
  3. Anti-moisture: The surface is coated with a film, which reduces the direct contact between water and the metal plate, and has strong durability.
  4. Good touch: There is a layer of film on the surface, and the touch is smooth, which changes the cold and single feeling of the metal material.
  5. Many designs and colors: a variety of colors to choose from.
  6. Anti-corrosion: The surface can use high weather-resistant outdoor film as the surface layer of weather-resistant film.
  7. Good heat insulation: heat-reflective heat-insulating aluminum foil film or weather-resistant outdoor cold film can be used as the heat-insulating surface layer on the surface. The temperature difference between indoor and outdoor can be increased by more than 8 degrees.

 

Mode 3: PVDF Metal Film Faced Panel

PVDF Metal Film Faced Panel

The antistatic agent added to the surface nano-ageing resistant film in the PVDF metal coated sheet increases the smoothness of the film surface, reduces the friction coefficient, and prevents electrostatic adsorption of dust. After 4000 artificial aging experiments by the Building Materials Inspection Center, the retention rate of solar reflectance was 82%, and the retention rate of gloss was 81%, and its anti-aging performance was better than the standard.

The antistatic agent added to the surface nano-ageing resistant film in the PVDF metal coated sheet increases the smoothness of the film surface, reduces the friction coefficient, and prevents electrostatic adsorption of dust. After 4000 artificial aging experiments by the Building Materials Inspection Center, the retention rate of solar reflectance was 82%, and the retention rate of gloss was 81%, and its anti-aging performance was better than the standard.

 

Where to use:

PVDF metal film-covered panels have a rich color range, whether it is for civil residences, large commercial outlets or large-scale exhibition centers, Hinai PVDF metal film-covered panels can add color to it. Good plasticity and machining properties make it an ideal material for various architectural shapes. Hina’s PVDF metal-clad panels have provided architects, designers and owners with a personalized color space for exterior walls and ceilings. It is also an ideal material for architectural modeling. Whether it is a multifunctional large-scale building or a unique and creative new-style building, PVDF metal-clad panels can always meet the different requirements of modern and classical architectural styles, making the building more colorful. The products have been applied in many fields such as electronic appliances, instruments, lighting, packaging, home decoration and so on.

 

Mode 4: PVF steel-plastic insulation board

PVF steel-plastic insulation board

The nano material of PVF steel-plastic heat insulation board refers to the material with a size between 0.1-100nm (1nm=0.000000001 meters), while PVF steel-plastic heat insulation board is a kind of plate in the field of building materials, which refers to the use of the upper surface of the base plate Nanomaterials are processed so that they are scratch-resistant and corrosion-resistant. The nano material of PVF steel-plastic heat insulation board refers to the material with a size between 0.1-100nm (1nm=0.000000001 meters), while PVF steel-plastic heat insulation board is a kind of plate in the field of building materials, which refers to the use of the upper surface of the base plate Nanomaterials are processed so that they are scratch-resistant and corrosion-resistant.

Advantages:

  1. Super anti-fouling: The surface of the Hinai PVF steel-plastic insulation board is smooth and delicate, dust and oil are not easy to absorb, and easy to clean, so the nano-panel has good anti-fouling properties, so it is widely used in the field of home appliances and furniture.
  2. Super abrasion resistance: The abrasion resistance of the PVF steel-plastic heat insulation board is more than 10 times stronger than that of general coatings, and it does not easily leave scratches.
  3. Antistatic: The contamination of dust is not only related to the particle size of the material, but also related to the effect of static electricity. Normal substances will generate static electricity under the action of electromagnetic fields. The status quo of static electricity is the result of contamination with dust. Hinai PVF steel-plastic heat insulation board eliminates static electricity and is not easy to absorb dust particles.
  4. Strong and long-lasting efficacy: The heat-resistant PVF steel-plastic insulation board has excellent acid resistance, alkali resistance and high weather resistance through the thermal coating process. The surface texture is delicate and shiny, the color is uniform and there is almost no color difference, and the color selection is rich and diverse. Showy and long-lasting, easy to match.

Mode 5: Cross-Linked Polyethylene foam felt PPGI coil

Cross-Linked Polyethylene foam felt PPGI coil

Cross-Linked Polyethylene foam felt with PPGI steel is a closed-cell foam with a compact feel and a resistance to water and normally used for metal roofign and absorb condensate water. To create a durable bond, the polymers are chained together and heated to make the “cross-linked” structure. Cross-Linked Polyethylene is commercially used for thermal insulation, expansion joints, and industrial gaskets. It can also be used for packaging.

Optional types of Cross-Linked Polyethylene foam: Cross Linked Polyethylene – 2LB, Cross Linked Polyethylene – 3LB Charcoal,  4LB Charcoal and others.

Features:

Chemically cross-linked foam is an extremely fine-celled foam, ideal for projects and applications that require thicker foam. With a smooth, pleasant feel combined with superior physical and chemical properties, our cross-linked polyethylene 2LB foam is the solution for an array of applications that demand thicker sections of closed-cell material. With its closed-cell density, this strong and reliable foam works well commercially as thermal insulation, construction expansion joints, and industrial gaskets. It is also used as packaging and in flotation equipment, with its low moisture permeability and high buoyancy.

 

And if you need to know more types, please contact us at any time.

 

 

downspout rain gutter down pipe roll forming machine

downspout rain gutter down pipe roll forming machine

1.Component of the downspout rain gutter down pipe roll forming machine

Item Name Remark
1 Manual decoiler 5 tons/7 tons
2 Main roll forming machine Famous brand motor
3 Control system Delta / Siemens brand
4 Hydraulic system Chinese famous brand
5 Receive table 3 meters
6 Elbow machine 1 set

2.Process flow of the downspout rain gutter down pipe roll forming machine

3.Detailed specifications for each part of the Rain gutter Downspout and elbow Roll former machine

Item Name Description
1 Decoiler Manual or hydraulic
2 Machine body 350H steel welded
3 Machine frame 18mm middle plate welded
4 Roller station 18 stations
5 Roller material 45# steel with quenched treatment and hard chroming
6 Shaft diameter 80mm,solid
7 Shaft material 45# steel with tempering treatment
8 Motor power 5.5 kw
9 Cutting type Hydraulic
10 Control system PLC,Delta brand
11 Electric parts Siemens or Schneider
12 Hydraulic power 4 kw
13 Voltage 380V,50HZ,3PH

The machine pictures

The application of the downspipe

The post cutter

The main machine  and the rollers

The feeding device


The pipe bending machine(optional)

K-Style gutters metal rain gutters roll forming machine

K-Style gutters metal rain gutters roll forming machine

1)machine structure:wall panel structure

2)Main power:8-9KW siemens motor

3)Forming stations:22

4) Way of drive:1.0″single row chain drive

5)Diameter of shaft:80mm

6)Max rolling speed: 12-15m/min

7)Thickness: 0.3-0.8mm galvanized steel or prepainted sheet,G550Mpa

8) Material  width:as request

9)Material of roller:polished and coated with chrome, surface with 0.05mm

10)Material of blade mould:Cr12, quenched 58-62℃

11)way of cutting:hydraulic mould cutting(stop to cut)

12)Length cutting tolerance:+/-1.0mm

13)Hydraulic pressure :16Mpa

14)Hydraulic power:5.5kw

15)Computer Control system:PLC  control from Taiwan

16)Omron encoder measure the length ,made in Japan

17) Electrical requirement:380V,50Hz,3Ph

Application of  Metal gutter machine

 Profile Drawings of  Metal gutter machine

we can offer professional CAD drawins according to your requirement

 Final product of Metal gutter machine

 rollers of  Metal gutter machine

.Compared with normal rollers, this new model roller quench twice times and prolong heat treatment time.

More over, it is equited with 2-3mm chromed seamless spacers.

Metal Steel Roof Rain Gutter Rolling Forming Machine

Metal Steel Roof Rain Gutter Rolling Forming Machine 

The brief introduce of metal steel rain gutter machine

The metal steel rain gutter machine is used for produce metal gutter.

The gutter length quantity can be set on the PLC control system.

We can design the gutter roll forming machine with your drawing.

( Profile drawing provide by customer or we can recommand you).

Application and feature for metal gutter

Gutter is used for collect and guide rain water to the downpipe.

The metal texture brings a strong expression to the building.

The choice of different colors gives designers a wide imagination.

The color matching with the building itself shows the natural atmosphere of the building.

If the gutter is made of aluminum, it can be guaranteed not to be oxidized,

but also to ensure that it retains its original color in severe cold and high temperature weather.

In addition, the gutter is safe and reliable, and the installation is easy to learn and convenient.

It can be recycled and used in compliance with the national green building requirements.

Here I list two kind of square gutter with different dimension.

More drawings about round gutter, you can contact me to get.

Roofing rain collect system abridged general view

Gutter making rolling machine packing list:

 

Decoiler 1 3T, manual
Main roll former 1
Hydraulic cutting 1
PLC control system 1
Hydraulic oil pump station 1
Product collect table 1  3 m length

 

Working flow:

Uncoiling—feeding material—main roll former—cutting length—product collect table

Technical parameter of metal steel gutter machine:

Series  Details Paremeter
Product material Stainless steel/ aluminum sheet/ PPGI
thickness 0.3-0.8 mm
Decoiler loading capacity 3 Tons
work type Passtive type
Main roll former work speed 0-15m/min
roller station 18 stations
roller material 45# steel with chormed treatment
roller shaft material 45# steel with quenched treatment
roller diameter 70 mm
main motor power 5.5 kw
structure Middle plate welded structure
 Hydraulic cutting cutting material Gcr12 (HRC58°-62°)
 PLC control system PLC brand DELTA(original)
frequency brand Mitsubishi
Product collect table structure Square pipe welded structure

Some photos about metal steel gutter machine:

metal embossing machine producing line

metal embossing machine producing line

metal sheet embossing machine line is always required for the production of raised or sunken designs or relief in sheet metal continuously from unrolling or uncoiling, embossing and recoiling.

Metal sheet embossing is a stamping process to produce various designed patterns in sheet metal by passing the sheet in roll or a strip of metal between rolls of the desired patterns. Metal sheet or steel coil is fed into the male and female roller dies on a sheet metal embosser so that a pattern or a design will be engraved on the metal sheet.

Different designed patterns can be embossed by changing the designing of roller dies on the embossing machine. A metal sheet embosser produce the patterns on each every fed piece of metal sheets, while a metal sheet embossing machine line can produce designed patterns continuously on uncoiled or unrolled metal sheet and after the embossing process, the embossed metal sheet will be re-rolled or re-coiled for other purposes.

The rollers patterns can be customized

working flow:

Decoiler-embossing machine-recoiler

No.1 decoiler or recoiler

Motor power of uncoil 4-11KW
Power of hydraulic expansion 5.5-11 KW
Speed of uncoil 0-15m/min
Width of sheet 1250mm maximum
Thickness of sheet 3mm maximum
Weight of Coil 5-15T
Outer diameter of coil 1500mm

No.2 embossing machine

  • Coil Width: 1500mm maximum;
  • Coil Thickness: 3mm maximum;
  • Working Speed: 15m/min;
  • Material of Rollers: 42CrMO alloy steel;
  • Hardness of Roller: HRC58-60;
  • Roller Size: 440mmx1600mm (subject to final designing);
  • Main Power: 11KW;
  • Depth of Patterns: Adjustable;
  • PLC Control: Mitsubishi of Japan;
  • Electricity: 380V/50HZ/3ph;