The 350H Steel Step Tile Roll Forming Machine is engineered for mass-producing premium glazed roofing sheets, tailored to meet stringent industrial standards. Central to its performance are the Gcr15 Roller assemblies and a robust 5.5KW drive system, ensuring precision and durability in high-demand applications.
– Step Tile Customization: The 350H Steel Step Tile Roll Forming Machine supports diverse profiles, including popular Indonesian wave and step designs.
Elimination of Panel Penetration: The system is designed to minimize panel penetration throughout the building envelope, except at the end laps and panel ends, which are secured using a robust compression joint.
Pre-Installed Sealant: Side laps arrive at the construction site pre-equipped with sealant, simplifying installation and enhancing weather resistance.
Factory Notching and Pre-Punched Holes: Each panel is factory-notched at both ends and includes pre-punched holes to ensure accurate alignment and quick assembly.
Reinforced End Laps: The 16-gauge backup plates, complete with pre-punched holes, provide added strength and maintain proper fastener spacing.
Versatile Clip Options: Available in both high and low clip configurations to accommodate various needs.
Certified Ratings: Panels meet UL® 90 and FM standards, ensuring exceptional performance and reliability.
Snap-Together Interlocking: Panels are engineered to interlock seamlessly by snapping together, enabling quick and secure installation.
Precise Alignment and Solid Connections: Pre-punched holes ensure fastener spacing is consistent, improving installation accuracy and providing solid connections at end laps.
Enhanced Weather Resistance: The pre-installed sealant in the side laps contributes to a weather-tight system, effectively sealing out the elements.
Flexible Installation: Panels can be installed starting from either end of the structure, offering flexibility on the job site.
Adaptable Insulation Compatibility: The design accommodates a wide range of insulation systems, including 1-inch thermal spacers at the purlins.
Lower Insurance Premiums: The system’s certified performance ratings can lead to reduced insurance costs.
Ease of Use: With no need for additional seaming equipment, installation is faster and more cost-effective.
This advanced panel system provides a comprehensive solution for durable, weather-resistant construction with simplified installation, making it an excellent choice for a variety of building applications.
This equipment is designed for producing 1″ wall and soffit panels, offering versatility for various commercial application.
Frame Construction
The machine frame is constructed from structural steel and welded into a robust, rigid structure. It is precision-machined to ensure a perfectly flat surface for assembling the forming stations. Adjustable leveling feet are included, allowing the machine to be set precisely level during installation.
Forming Stations
All forming rolls that come into contact with the painted surface of the conductor pipe are coated with hard chrome. This coating ensures extended roll durability and maintains the pristine finish of the pipe.
Superior Drive System
Every station on the machine, both top and bottom, is equipped with drive mechanisms. These stations are spring-loaded, ensuring consistent material tension and minimizing the need for manual adjustments. This spring design makes the machine exceptionally versatile, allowing it to handle a variety of materials seamlessly.
Trapezoidal sheet T7 Product trapezoid roof roll form machine
The T7 box profile metal sheet can be applied as a façade and a soffit panel. It is a robust, economical material.
Profile height：6,7 mm
Feed-stock width：1250 mm
Usable width：1185 mm
Total width：1220 mm
Maximum recommended sheet length：5000 mm
Minimum sheet length：500 mm
T7 product trapezoid roof panel
Trapezoidal sheet metal T18E trapezoid roof roll form machine
T18E
Economical Roofing Trapezoidal Machine
The T18E trapezoidal sheet stands out as one of the most budget-friendly roofing options available. Its extended coverage area translates to significant savings, reducing material costs by up to 7%. This makes the T18E an excellent investment for any roofing project.
High Strength at a Competitive trapezoidal machine,
With the T18E, you benefit from robust construction without compromising on cost. The increased coverage area, combined with the option to order custom-sized sheets, can lead to material cost savings of up to 15%. This balance of strength and affordability makes it a top choice for those seeking value.
trapezoid roof roll form machine
Enhanced Water Management
The T18E features a capillary groove designed to efficiently drain water that condenses at the sheet joints. This innovative design not only enhances water management but also adds structural rigidity to the sheet, contributing to its durability and resistance to corrosion.
Anti-Condensation Protection
An additional layer of anti-condensation felt is included to absorb moisture and prevent the formation of condensation. This feature ensures a dry and stable environment beneath the roofing, further extending the lifespan of the T18E trapezoidal sheet.
By combining cost efficiency, high strength, and advanced water management, the T18E trapezoidal sheet offers a comprehensive solution for durable and reliable roofing. Whether you’re working on a residential or commercial project, the T18E provides exceptional performance and value trapezoidal machine.
Ridge cap roll forming machine | cap ridge roll forming machine | capping roll forming machine | roof ridge cap roll forming machine | hat cap roll forming machine | top hat cap machine Ridge cap roll forming machine popular sell in many countries, we make cap ridge machine as customer’ drawing. Material common is PPGI material, material thickness common between 0.3-0.8mm.
Details Of Roof Ridge Cap Roll Forming Machine
Ridge cap forming machines are tailored to manufacture ridge caps that are compatible with steel roofing sheets. Certain models produce standard ridge caps featuring flat edges, which necessitate trimming to align with trapezoidal roofing sheets at the time of installation. In contrast, specialized ridge caps come pre-cut to perfectly match trapezoidal sheets, thus removing the need for on-site adjustments. This innovative design not only enhances installation efficiency but also guarantees a flawless waterproof seal with the roofing panels.
Among the widely used ridge cap roll forming machines are the “stop-and-cut” models, known for their operational speed of around 12 to 15 meters per minute, and the hydraulic fly-cutting variants capable of achieving speeds up to about 20 meters per minute. A typical setup of a ZTRFM ridge cap forming machine comprises a 5-ton manual uncoiler, a forming section equipped with post-cut functionality, a PLC control system, a hydraulic power pack, and a delivery table. Advanced control systems from brands like Mitsubishi or Siemens improve user experience by allowing operators to easily input length and quantity requirements, after which the machine handles the rest automatically.
Moreover, these forming machines are designed for minimal maintenance, needing only regular lubrication of the cutting mechanism to maintain optimal performance day-to-day.
Profile drawing:
Working flow:
The Application of The Ridge Cap:
The Technical Specifications Of The Ridge Cap Machine Machine：
Advantages of the ZTRFM Kr24 Portable Standing Seam Roll Former:
Portability– Designed with wheels for easy mobility, allowing on-site production at construction locations.
Flexible Production – Capable of producing a range of sizes without the need for mold or blade adjustments.
Effortless Setup– Features an integrated control system and hydraulic station, requiring only the connection of the main power supply.
Optional Ribbing– Ribbed designs can be added based on specific requirements.
Features
(1) Material Thickness: 0.3-0.6mm PPGI and GI
(2) NO. of roller Stations: 7 rows (3) Material for Rollers: 45# steel, hard chrome plated on the surface (4) Material for shaft: high grade 45# steel polished and coated with chrome HRC55-60°
(5) Diameter of shaft: 60mm
(6) Frame panel thickness: 20mm
(7) Bottom frame: Square tube welded with steel panel (8) Motor Power: 4kw
The ZTRFM Kr24 standing seam metal roof panel machine is available in various models compatible with corrugated, IBR, glazed tile sheets, and self-locking roof systems. Kr24 panels are popular for their durability and aesthetic appeal, widely used in industrial, residential, and auxiliary building roofs.
Notably popular in Mexico, Kr24 panels are rolled on-site with portable equipment, simplifying transportation and installation. The concealed clip fastening system eliminates surface drilling, reducing maintenance and improving waterproofing. The SSR-type Kr24 sheet, designed for low-slope roofs (down to 2%), minimizes leaks and allows for insulation integration.
Drawing:
Application：
Working flow：
Decoiler–feeding–roll forming–cut to length–output table
The Technical Specifications Of The Kr24 Standing Seam Metal Roofing Machine：
ZTRFM China Kr24 Portable Standing Seam Roll Former Machine
1.Formed Material
PPGI,GI,AI
Thickness:0.3-0.6mm
2.Decoiler
Hydraulic automatic decoiler
Manual decoiler(will give you as free）
3.Main body
Roller station
7 rows(As your requirement)
Diameter of shaft
60mm solid shaft
Material of rollers
45# steel, hard chrome plated on the surface
Machine body frame
Square tube welded with steel panel
Drive
Gear transmission
Dimension(L*W*H)
2300*1500*1600(customized)
Weight
2.2T
4.Cutter
Automatic
cr12mov material, no scratches, no deformation
5.Power
Motor Power
4KW
Hydraulic system power
3KW
6.Voltage
380V 50Hz 3Phase
As your requirement
7.Control system
Electric Box
Customized(famous brand)
Language
English(Support multiple languages)
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
Application Of Glazed Tile Roof Sheet Roll Forming Machine
The glazed tile roof sheet roll forming machine is an impressive piece of equipment known for its high precision and rapid operation. It efficiently converts raw materials into attractive glazed tile roof sheets in no time.
With its rollers synchronized perfectly with the conveyor system, materials pass through smoothly, gradually taking shape and form. This machine not only minimizes labor requirements but also ensures consistently high-quality roof sheets.
In addition, the machine is easy to adjust and maintain, making it a popular choice among roofing product manufacturers.
The Drawing Profile:
Finished product picture:
Glazed Tile Roof Sheet Roll Forming Machine Working Flow:
The Main Technical Parameter Of Glazed Tile Roof Sheet Roll Forming Machine：
Glazed Tile Roof Sheet Roll Forming Machine
Series
Details
Parameter
Comment
Material
Raw material
Steel
Customer confirmed
Material thickness
0.4-0.6 mm
Decoiler
Structure
Manual passive type
The standard one to match the production line
Single head type
Loading capacity
1.5 Tons
Coil inner diameter
450-550 mm
Roll forming machine
Guiding device
Placed on the machine by seller
Rolling shaft material
45# STEEL with tempering
Shaft diameter
50 mm
Roller material
GB-Cr12
Rolling station
21+1 stations
Work speed
About 7-9m/min
Machine structure
Vertical memorial arch frame
Machine basic frame
Steel plate welded
Bearing
Roller bearing
Famous brand of Harbin
Total Power
21.55KW
Transmission
By gear
With cover
Safety cover
available
Appearance
Good appearance with no burrs in steel body nor traces of rust or defects in painting.
Good electrical and hydraulic cable organization Car painting make the machine more glossy
We confirm each detail can match the standard, ensure the machine is 100% new!
Decoiler, we can change to hydraulic one if you need.
PLC control system
1.Operation: screen+ button
2.MITSUBISH, Frequency
Hydraulic station
Famous Chinese brand
More pictures of the machine：
1、Pre-cutting Device:
For pre-cutting the sheet.
2、Guiding device: Adopting guiding bar and sliding block to control the width andposition of the steel sheet. The sheet is guided in the correct position and runs to the roll forming equipment.
3、Roll Forming System:
1)Machine frame: welding structure with blasting treatment .
2)The roller is made by high quality no.45 steel with hard chrome-painted .
4) Servo motor driven, back/forward roller driven by chain, part of upper/lower rollers driven by gear.
5) Adjust the screw bar manually to adjust the distance between upper/lower rollers for different thickness of sheet.
4、Punching die and Cutting Device:
1)The cutting blade material is Cr12 with quenched treatment, there is no material wasted.
2) The power of cutting is provided by Hydraulic station.
3) There’re two punching depth of the tile profile, 20mm and 26mm, while changing the gaskets, it is require that lower die can be easilreplaced by the cylinder lifting.
The ZTRFM 1.75” Snap-Lock profile is a standing seam panel featuring a standard snap-lock connection. This profile is a concealed fastener system, where roll-formed male and female legs interlock: the female leg snaps securely over the male leg, which is affixed to the roof deck using hidden clips and fasteners. One of the advantages of the snap-lock profile is that it does not require any manual or mechanical seaming during installation.
Panel Width
For the 1.75” Snap-Lock profile, our engineering design specifies a panel width of 16” for aluminum panels and 18” for steel panels. The profile requires approximately 6-1/8” of the metal coil or sheet to form the seams and edges. To estimate the total coil needed to manufacture panels in the SMI 1.75” SL profile, multiply the roof’s square footage by 1.34, providing an accurate material requirement.
Seam Height
As the name suggests, the seam height is approximately 1.75 inches.
Slope Minimum & Requirements
The SMI 1.75” Snap lock profile can be installed on roof slopes down to a 2/12 pitch, which is the absolute minimum and is dependent on the application.
Key features of standing seam metal roofing machine may include:
Rollers:These are precision-engineered to create the specific snap lock profile accurately and consistently.
Feeding Device:The machine typically includes a decoiler to hold the metal coil, a leveling system to ensure flatness, and a feeding mechanism to advance the material through the rollers.
Hydraulic Cutting Device:A snap lock roll forming machine may have a flying cutoff or stationary shear to cut the formed profile into the desired lengths.
PLCControl System: Modern roll forming machines are often equipped with computerized control systems for precise adjustment of roller positions and machine parameters.
Tooling: The machine may require different sets of tooling (rolls) to produce various snap lock profiles.
ZTRFM 1.75’’Snap-Lock-Line Drawing:
The technical specifications of the standing seam prolok/pro-lock metal roofing machine：
em
Name
Specifications
1
Raw material
Galvanized steel and Pre-painted steel
2
Raw material thickness
0.3-0.5mm
3
Decoiler
5T Hydraulic decoiler(Different capacity for option,manual one for option)
Description Of Australia Trimdek Sheet Roll Forming Machine
The Trimdek sheet roll forming machines comply with Australian safety standards and are manufactured in China. The Trimdek roofing profile features a long-span design that allows for wide support spacing, making it a versatile, lightweight, yet robust option for cladding.
With a sheet coverage of 760mm, Trimdek is both economical and quick to install. Its 28mm rib height, combined with a specially designed capillary groove, ensures effective watertightness, even on roofs with a pitch as low as two degrees.
Sheet Coverage Details:
– Cover width: 762mm
– Actual sheet width: 820mm
– The standard thickness for Steel sheets ranges from 0.42 to 0.48 BMT
Additionally, popular Australian profiles include corrugated roofing, Kliplok 700, and Spandek. Australia typically uses harder materials with a yield strength of 500 MPa to enhance the durability of roofing products. However, these harder materials can be more brittle, making them prone to breakage during the forming process.
ZTRFM Machinery Factory has extensive experience in designing and manufacturing roll forming machines, including those for gutters, fascia, and C purlins, specifically tailored for the Australian market.
ZTRFM Machinery Factory specializes in designing roofing machines tailored to your specific roofing profile or design. The advantages of pre-engineered metal buildings include:
Exceptional durability
Ability to withstand severe conditions
Cost-effectiveness
Low initial investment and minimal maintenance costs
Environmentally friendly design
Complete recyclability of materials
Flexible design options
Easy relocation capabilities
Significantly reduced installation time
These buildings are easy to operate and feature automated functionality controlled by a PLC system.
Profile Drawing:
INSTALLATION:
FASTENING SHEETS TO SUPPORTS
The TRIMDEK profile is designed to be pierce-fixed to either timber or steel supports, meaning that the fastener screws penetrate through the sheeting. For optimal watertightness, it is recommended to position roof screws through the crests of the profile. When installing wall cladding, screws can be placed in either the crests or the pans.
Ensure that screws are driven perpendicular to the sheeting and centered within the corrugation or rib. Avoid placing fasteners within 25mm of the sheet ends.
Side Laps
The edge of the TRIMDEK cladding featuring the anti-capillary groove serves as the underlap. While it is typically good practice to use fasteners along side laps, they are often unnecessary for strength when the cladding is supported as per the maximum support spacing guidelines.
Laying Procedure
Before lifting the sheets onto the roof, assess which end of the building is the most suitable to begin installation. Verify that the sheets are oriented correctly, with the overlapping edge facing the installation starting point. It is safer and more efficient to orient sheets on the ground rather than on the roof. Position bundles of sheets over or near stable supports rather than at the mid-span of roof members.
Industry standards suggest commencing the laying of sheets from the end of the building that aligns with the prevailing weather conditions whenever possible. For more comprehensive information, please refer to the LYSAGHT Roofing & Walling Installation Manual.
Typical Applications:
TRIMDEK Roof Sheets and Walling – Durable and Energy-Efficient
TRIMDEK ZTRFM steel roofing and cladding is a secure, durable, and energy-efficient choice for both residential and commercial projects. Designed to withstand Australia’s tough climate, TRIMDEK offers long-lasting performance and modern style.
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