Category Roof/Wall Sheet Forming Machine

Drywall profile stud strack rolling forming machine

Drywall profile stud strack rolling forming machine is designed to make metal stud and track, that can used to build a drywall system.

Usually, C stud need insert into U track, stud need punching hole that use to threading the electric wairs. Sometimes, track need to embossing pattern. Our machine can be customized according to the stud and track sizes that you want to produce. The machine speed usually about 40 m/min without punching device.

图片1.jpg

To let you know more about our machine, here are some questions about the machine you may interested in:

1. How many kinds of stud and strack can this machine produce?

The machine can produce several stud and track size, the exact dimension will be confirmed by customer’s needed.

2. How can produce stud and track on one machine?

For this part, we have two options:

Option A: Adjust the machine by moving roller and roller spacer manually. Then the machine width can be adjust to produce different stud and track dimension. This kind of opinion is more economical, but need to spend more time to operate. We will give you drawing and take video to teach you how to adjust manually.

Option B: Adjust the machine by PLC control system automatically. We will customized all stud and track dimensions on the PLC control system. To adjust the machine, just need one minute. This kind of machine price will a little higher than option A, but the working efficiency is more higher.

3. How to punching the holes on channel?

The holes will be punching after roll forming before cutting. The punching device can be controlled on PLC control system, like set up the hole quantity, hole distance.

4. Can the machine produce different length?

Yes, the machine can produce different lengthm by your request. The length can be set up on PLC control system, the product quantity also can be set up.

图片3.jpg

5. How many hours can be machine working everyday?

Usually, to ensure the machine can provide a more longer service life, we suggest machine working 8 hours everyday, and need to stop working each two hours.

 

We are professional roll forming machine supplier, already export machines to many countries for more than 15 years. If you are interested in our machine, let me know.

metal roofing drip edge FHA profile roll forming machine

When ensuring holistic roofing installation, drip edge stands out as an important part of the roofing system. From protecting critical roofing components to closing gaps in between materials, drip edge delivers various benefits that make for a stellar roofing project.

Our drip edge roll forming machine can reach 45 meters per min or more , can equipped automatic stacker , hydraulic decoiler and other machines which can help you to save more labor cost.

The drip edge product will work with zinc roofing sheet , metal roofing sheet and other material of roofing sheet. So if you do this business the drip edge roll forming machine is very suitable for you.

And this machine we had successfully to being used in USA market and get a great feedback.

If you need this drip edge roll forming machine please let me know.

图片2.jpg

5V Modle Corrugated Galvalume Roofing Sheet For Chile Market Iron Roof 5V Plancha Calaminas Makinng Machine

5v machine is the popular style in Chile market, this is one set single layer forming machine, it can assemble double layer machine with corrugated shape

Working Process

 

The complete double layer roll forming machine line includes decoiler, forming machine, computer controlling system and run out tables. Our machines are equipped with a computer controlling system to keep the 5V Modle Corrugated Galvalume Roofing Sheet length accurate.

图片1.jpg

 

EACH PART DETAIL INTRODUCTION

 

1. 5  Ton  Manual Decoiler

 

图片2.jpg
2. Roof and wall panel forming machine

1) Leveling beach with manual cutter

Usage: Put the raw material (steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity.

图片3.jpg

2) Main Roll Forming System for Roof and wall panel forming machine

Usage In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission, roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is being stamped.
MACHINE About 11500*1650*1500mm
Weight of main part About 15T
 Voltage 380V/50HZ3Phase
 Roller fixer Middle plate welded of thickness 20mm
 Frame 350mm H steel welded
 Frame thickness 20mm
 Drive mode Double Chain 1.0
 Material of rollers 45# steel surface hard chromium plating.
 Material of shafts 45# steel
 Diameter of shafts 90mm
 Number of rollers 11+16 rollers

3) Shearing  system

Usage Automatic cutting controlled by PLC. It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products. In order to increase the speed, we have to change the shearing method. Shearing from down to up or using the servo motor.
Material of blades Cr12 quenched
Power supply hydraulic power
Components It contains one set of blade, one hydraulic tank and one cutter machine, Note: two hydraulic jacks.

 

4)Hyraulic Station with cooling fan

Usage It is controlled by gear pump. After filling the hydraulic oil into the hydraulic oil tank, the pump drives the cutter machine to begin the cutting job.
Power 5.5kw
Hydraulic oil 46#
Components The system includes a set of hydraulic tank, a set of hydraulic oil pump, and four hydraulic pipes and two sets of electromagnetism valves.
Spare Parts Give one set of cutting blade as spare part for each set.

 

PLC control system

Usage Adopted PLC , frequency converter , Delta touch screen from Taiwan to ensure high speed with stability, precision and lifetime;Touch screen, also have buttons on the panel
Brand Frequency brand  Delta (original)

PLC brand     Delta (original)

Low pressure electric part : Schneider brand

Counter One counter gauges length, pulses, and decides length
Brand Omron encoder for length measurement

Double layer rolling forming machine

                                                  Double layer rolling forming machine

A double sheet roll forming machine is composed by a decoiler, two entry feeding guides with

entry shearing optional (either motor shearing or manual decoiler), two roll forming systems, one

Cutting frame with two cutting dies (a hydraulic pressing will be equiped as long as this dual level

roll forming machine is designed to produce metal glazed roof tiles), one transmission system, one

control system and runout tables.

Hydraulic decoiler with loading car and auto stacker machine are optional to this double layer

roll forming machine as per requirments. And also the protection covers. If you need the fully

autoamtic production line, those options are necessary.

Two layers could be any metal roofing sheet drawings, expect two galzed tiles as the stepping

system can not work for them both.

Take the following drawing for example to show how Double layer rolling forming machine designed.

                                             Double layer rolling forming machine

Technical Parameters for dual level roll forming machine:

  • Uncoiler: Manual Uncoiler (a Hydraulic decoiler is optional);
  • Inner diameter : 480-520mm;
  • Outer diameter: 1250mm;
  • Loading weight: 5TONS;
  • Material width: 762-1250mm;
  • Material thickness: 0.3-0.8mm;
  • Forming speed: 0-12m/min (high speed is optional as per request);
  • Forming steps: 16-22 forming stations (subject to the technical drawing of profiles);
  • Material of Shafts:45# high-quality steel;

 

Double layer roll forming machine for corrugated sheet and metal roof tile

  • Diameter of Shafts: 70mm;
  • Material of Roller: high quality 45#steel coated with hard chrome 0.05mm.
  • Thickness of Siding Plate: 20mm;
  • Transmission: by chain-brackets;
  • Motor Power: 15 KW
  • Material of cutting blade:Cr12 with quenched treatment 60-62 degrees;
  • Material of pressing dies: Cr12 steel with queching treatment;
  • Hydraulic Power: 4-5.5KW;
  • Cutting Lengths and Quantities: this double deck roll forming machine will automatically cut the final sheets exactly as per required lengths and quantites clients set through the touch screen on PLC control box.
  • Cutting tolerance: +/-2mm
  • Control system: Panasonic PLC, Inverter, CHNT transformer and HMI
  • Voltage: 380V/50HZ/3phase customize

 

Corrugated sheet roll forming machine

Corrugated sheet roll forming machine 

A corrugated sheet roll forming machine typically includes the following components.

  • Manual decoiler
  • Feeding guide
  • Roll forming system
  • Transmission system
  • Hydraulic system
  • Control system
  • Hydraulic cutter
  • Oil pump
  • Run out tables

While in some other cases, we can provide hydraulic decoiler and auto stacker as per request.

                              Take the following corrugated sheet drawing for example:

                          

                Technical Parameters of the Corrugated Sheet Roll Forming Machine:

OLYMPUS DIGITAL CAMERA

Individual forming stands corrugated sheet roll forming machine

  • Raw Material: Prepainted color steel coils; Galvanized steel coils; Galvalume steel coils;
  • Yield strength: 235MPA-550MPA;
  • Raw Material Thickness: 0.3-0.8mm;
  • Raw Material Width:914-1250mm;
  • Main Power: 5.5 KW;
  • Forming stations: 16-22 stations;
  • Stands structure: Conjoint type OR Individual Type
  • Machine Frame stand: 36# H Beam steel welded
  • Thickness of Steel Frame: 18mm
  • Material of Roller: High grade 45# steel, Polished and coated with 0.05mm hard chrome.
  • Shaft Material: High grade 45# steel
  • Diameter of shafts: 70mm
  • Hydraulic Cutter: Stop to cut
  • Material of cutting dies: Cr12 steel
  • Hydraulic power for cutting: 4KW
  • Cutting lengths and quantities: Clients can set required lengths and quantities through the touch screen on PLC control box.
  • Control system: Panasonic PLC, Inverter, CHNT transformer and Omron encoder

          Where the Corrugated sheet roll forming machine is used?

Corrugated sheet roll forming machine is a common metal roll forming equipent that produces corrugated Metal Roofing and Siding Panels.

In our daily life we can see many fans of corrugated metal sheets.

It either could be used as roofing or it can be used as cladding.

Meawhile corrugated sheet roll forming machine could have other usage like the iron corrugated sheet roll forming machines as per requests.

The following sample, it is the corrugated sheet uses as the conversion belt. And the thickness could be from 0.8 to 1.5mm. And we also give

the crimping machine.

We can design and build roll forming machine making steel with individual stands structure and gear-box transmission. This machine produces

corrugated metal sheets from 2mm thick material used for a Commercial Storage Silo. Furthermore, some other Silo corrugated sheets need even

thickness up to 6mm.

In the following part, I will share more articels about this machine

Trapezoidal(IBR) roofing sheet machine

We are a roll forming machine manufacturers in Cangzhou. Trapezoidal(IBR) roofing sheet machine is one of

best selling machine in our company.

Trapezoidal(IBR) roofing sheet machine  Process flow diagram:

Decoiler System-Main Roll Forming System-Hydraulic Station-Electric Control System-Shearing Mechansim-

-Products receiving table.

Trapezoidal(IBR) roofing sheet machine main parameter:

Thickness: 0.3 – 0.8 mm

Material width: 914 – 1450 mm

Effective width: 760 – 1260 mm

 

 

Hydraulic roofing sheet bending machine

Hydraulic roofing sheet bending machine use the ready made roof title sheets.

First step to form the roof title sheets by roll forming machine and then bend it by

the curving machine.

 

Advantage:

1. This curving machine is hydraulic roofing sheet bending machine

2.Auto feeding, equipment with encoder

3.Hydraulic roofing sheet bending machine is frequency speed control.

4. Control the tooth crimp space automaticall.

Horizontal wave roof sheet machine

Drum barrel corrugated sheet rolling machine is developed based on the needs that thin roll forming machine
sheet cannot be made to roof sheet by traditional roll forming machine. Horizontal wave roof sheet machine can process
material thickness from 0.13 to 0.35 mm and the roofing sheet length could be customized
according to customer’s personal requirement. But limited by Horizontal wave roof sheet machine method, this
machine needs to feed sheet and receive sheet by manual.

Glazed tile roofing sheet machine

Glazed tile roofing sheet machine is a new generational type with high accurate and
high-efficient, including decoiler system, sheet guiding system, roll forming system,
pressing system, cutting system, auto-stocker system, hydraulic system, controlling
system ect.

 

Glazed tile roofing sheet machine main parameter:

Material thickness:0.3-0.8 mm Parameters: maximum speed:0-5 m per minute Work flow:
Decoiling- guiding and feeding- roll forming – pressing – cut to length- run out table.

Roofing Sheet Making Machine For Algeria

Detailed Product Description

Basic Info

Model No.: ZT Tile Type: Colored Steel
Certification: SGS, CE, ISO Condition: New
Customized: Customized Usage: Roof, Wall, Floor
Transmission Method: Hydraulic Pressure Control System: PLC Control
After Sale Service: Engineer Available To
Service Machine Abroad
Certificate: CE/ISO9001
Transmission: By Chain Width Of Material: Accroding To Client’s Request
Cutting Device: Hydraulic Cutting Payment: By T/T
Package: With Water Proof Paper Warranty: 5 Years
Product Name: Glazed Roof Sheet Forming Machine

Additional Info 

Packaging: Main machine is packed with water proof
paper, the computer control box is packed by carton box
Productivity: 30 sets per month
Brand: KAIYITE Transportation: Ocean,Land,Air
Place of Origin: China Supply Ability: 30 sets per month
Certificate: ISO9001/CE HS Code: 84552210000
Port: Tianjin Port,Shanghai Port,Qingdao Port

Product Description 
Roofing Sheet Making Machine For Algeria
Some client want to know what the roofing sheet making machine is . Actually this equipment belong to the cold bending machinery . It can form the metal roof sheet ( the roof sheet profile is according to the client requirement) by pressing several steps . The Metal Roof Roll Forming Machine has the PLC control system , we can set the length and pieces by entering the data in the PLC , so that the machine will cut the roof sheet into the setted length and quantity .
The following picture can help you understand much better for the application of the roof profiles .


Profile And Finished Roof profile by the Metal Roofing Panel Machine
The following drawing is designed for the Algeria client , depend on his needs , one machine can make the two different profiles . This profiles is very popular in Algeria .
Also the other advantage of this Roof Panel Roll Forming Machine is its speed , we adopt the gear box transmission system . so that it can reach 35 meter per minute , very fast compared with the common machine . Because the common machine can only reach 8-12 meter per minute . If the client has a large demant of the profile , this design is a good choice for you .

Main Specification Of Roof And Wall Panel Roll Forming Machine

No. Type Specification
1 Row Material Type Aluminum / Steel / Galvanized Panel
Feeding width 1200mm
Thickness 1200mm
2 Main body Roller station 22 Steps
Diameter of shaft ¢105mm
Shaft material 45# Steel , Heat Treatment and Polishing
Roller material 45# Steel , Heat Treatment and Polishing
Frame 400mm H Steel
Frame thickenss 22 mm
Operation Manual and Automatic
Working speed 30-35m/min
Size (L*W*H) About 11500*1650*1450mm
Weight About 3.5 Tons
Cutting type Hydraulic cutting
Material of blade Cr12, HRC60-62°C
3 Power Motor power 15 kw
Hydraulic power 4 kw
Voltage 380V 50Hz 3phases or Customerization
Driving way Gear box

Working Flow Of metal roof panel machine
5 Tons Decoiler — Panel Feeding And Guiding Table — Main Roll Forming Machine — PLC Control System — Hydraulic Cutting Device — Product Receiving Table


More picture of the metal roof roll forming machine

When we ship the roof panel machine to you , we will also send the client the necessary spare parts .
* 5T Decoiler………………………………1 Set
* Discharge Table………………………………2 Set
* The tool box ………………………………..1 set
Application
This type of sheet are widly used in warehouse, workshop, roofing and other part. It has a large market.

Loading And Shipping
* We will packed water proof paper on the machine .
* This Glazed Tile Roll Forming Machine need 1*40 GP container to load .
* Fix machine by steel wire rope, to ensure it will not damage when shaking on sea.
* We will take photos and videos for customer when loading to container .