Category Roof/Wall Sheet Forming Machine

double layer roll forming machine

IBR Metal Steel Roof Tile Forming Machine

IBR Metal Steel Roof Tile Forming Machine

Generally speaking, an IBR sheet roll forming machine can easily produce the metal roofing sheets at the speed of 25 meters to 50 meters per minute with Inverted Box Ribs. IBR metal sheet roll forming machine enjoys advanced PLC control system & Omron encoder and is capable to run both automatically and manually.

What is IBR panel sheet?

IBR, abbreviated from “Inverted Box Rib”, usually applies to outside cladding or roofing materials in commercial, industrial and residential buildings. Besides, the raw material is mostly Galvanized steel with thickness stretching from 0.4mm-0.8mm, and the width between 925mm and 1,219mm. Sometimes customers also employs PPGI and the thickness also could be from 0.18 to 0.2mm if the customer uses SG550 hardness strong material. IBR roofing roll forming machine and corrugated sheet roll forming machine are TOP 10 metal roofing rollformers in African steel building industry.

Based on the IBR sheet features, we design machine like following:

Technical Specifications of 686 IBR for Example Sheet Roll Forming Machine:

1.Uncoiler: Manual Uncoiler or you can choose hydraulic decoiler

2.Inner diameter: 508mm

3.Outer diameter: 1250mm.

4.Loading weight: 5 tons or 10 Ton

5.Forming speed: 12m/min.to 50 m/min

6.Forming steps: 16 stations

7.Material of Shafts: 45# high-quality steel

8.Diameter of Shafts: 70mm

9.Material of Roller: high quality 45#steel coated with hard chrome 0.05mm.

10.Thickness of Siding Plate:25mm

11.Transmission: chains-sprockets or gearbox

12.Motor Power: 15 KW

13.Material of cutting blade: Cr12 with quenched treatment 60-62

14.Hydraulic Power: 4 KW

15.Panasonic PLC Control system, touch screen, frequency converter

16.Voltage 380V/50HZ/3phase or customize

The following part is about the details of the IBR machine:

1.For the gear it is important for the machine we use Chinese famous brand HRB

2.For the leveling part, we will use two layer and handrail adjustment.

3.For the roller we use the carefully polishing to make sure it will not damge the surface of raw material.

The main parts of the IBR roof panel roll forming machine is composed by the following elements:

Manual Uncoiler;

Feeding Guider;

Roll forming machine;

Hydraulic Cutting system;

PLC Control System;

Run-out Table

 

For the IBR roofing machine above is about the slow speed like 25 meter per minute. We also have another options like 45 meter per minute, and here is the machine pictures for your reference:

ZTRFM has been dedicating to roll forming technologies for over 2 decades and now boasts strong experience, capabilities, innovative thinking and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.  

 

Corrugated Plate Roll Forming Machine

Metal color glazed tile making machine

Metal color glazed tile making machine

Metal color glazed tile making machine Roll Forming Machine of ZTRFM is designed to make roofing sheet with its distinctive advantages. It is durable with its service life stretching to 10 years. Besides that, its working speed highly stands at 8-22m/min. Metal glazed tile making machine is also called metal step tile making machine, or metal roofing sheet machine. Here are some drawing profile for your reference:

Corrugated Plate Roll Forming Machine

Working Process of a metal glazed tile making machine :

Uncoiling→ Feeding material into machine→ Roll forming→ Measuring length→ Step formed→ Auto cutting→ Products receiving

Glazed tile roofing roll forming drawing

What does a finished glazed tile making machine look like?

Metal color glazed tile making machine drawing

Main parameters of glazed tile making machine:

1 Length of the main part About9500*1650*1500mm
2 Weight of main part About 6.8 Ton
3 Voltage 380V/50HZ3Phase (as customer’s request)
4 Roller fixer Middle plate welded
5 Frame Guide pillar and the thickness is 30mm
6 Frame thickness 25mm
7 Drive mode Gear
8 Material of rollers 45# steel, surface hard chromium plating.
9 Material of shafts 45# steel
10 Diameter of shafts Φ90mm Solid shafts
11 Number of rollers 16 rollers
14 Main power 11kw(Simon motor )
15 Text screen displayer Japan made
17 Forming speed speed 8-22m/min
18 PLC Control system Japan Panasonic PLC
19 Hydraulic power 5.5KW
20 Gear box China famous brand
21 Chain 1.25
22 Delivery time 30 working days after receiving the deposit

glazed tile roll forming machine

ZTRFM has been dedicating to roll forming technologies for over 2 decades and now boasts strong experience, capabilities, innovative thinking and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.

At ZTRFM, various payment terms are acceptable,you can choose what is convenient for you. Also we offer excellent after-sales services. Typically , we offer 1 year warranty and whole life technical support. Our engineers can work overseas and clients can also come to be trained to how to operate machines.

For more information, please contact me at Whatsapp:008618730769688 or send an email to cnzt005@zhongtuocn.com

glazed tile roll forming machine

Glazed Roofing Tile Roll Forming Machine

Glazed Roofing Tile Roll Forming Machine

Glazed tile roofing roll forming machine is also called glazed color steel roofing tile roll forming machine or tile roll forming machine, roofing sheet Machine, color steel roof tile machine.
Glazed Roofing Tile Roll Forming Machine application:
This type of glazed tile enjoys beautiful, classical appearance and grace taste. It can be widely used in villages, hotels, exhibitions, vocation villages, family construction and outdoor decorate.

Glazed tile machine
Its flow chart:

Glazed Tile Roofing Roll Forming Machine Uncoiler System:
Usage: support steel coils and uncoil them through a turntable .
Passive uncoil pulled by roll forming system
Loading capacity: 5T
Uncoiling width: 1500mm
Inner diameter: 450-550mm

Glazed Tile Roofing Roll Forming Machine Main Roll Forming System:
Usage: Welded sheet structure, motor reducer drive, chain transmission are used to keep products in shape and precise . Rollers are chromed which allows a smooth surface of the molding plate which is not easy to be marked when stamped.
Length of the main part: about 6500х1450х1500
Weight of main part: 3.8 tons
Voltage: 380v 50hz 3 phase
Roller fixer: middle plate
Frame: 350 H steel welded
Drive mode: chain
Material of rollers:45# steel, surface hard chromium plating.
Material of shafts: 45# steel
Diameter of shafts: φ80mm
Number of rollers: 13 rollers
Main power: 5.5kw

Glazed Tile Roofing Roll Forming Machine  Shearing Mechanism:
Feature : Ensure stability, precision and cutting speed
Function : Automatic cutting controlled by PLC
It employs hydraulic drive and automatic location to decide the dimension and cut target products.
Material of blades: Cr12 quenched
Power supply : hydraulic power
Components: one set of blade, one hydraulic tank and one cutter machine.

Glazed Tile Roofing Roll Forming Machine Hydraulic Station:
It is controlled by a gear pump which drives the cutter machine to cut after hydraulic oil is added into the hydraulic oil tank
Hydraulic oil: 46#
Components: a set of hydraulic tank , a set of hydraulic oil pump, four hydraulic pipes and two sets of electromagnetism valves.

Glazed Tile Roofing Roll Forming Machine Electric Control System:
1. PLC , frequency converter , Delta touch screen from Taiwan to ensure high speed yet stability, precision and lifetime.
2. Other electric element are Panasonic.

ZTRFM has been dedicating to roll forming technologies for over 2 decades and now boasts strong experience, capabilities, innovative thinking and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.
At ZTRFM, various payment terms are acceptable,you can choose what is convenient for you. Also we offer excellent after-sales services. Typically , we offer 1 year warranty and whole life technical support. Our engineers can work overseas and clients can also come to be trained to how to operate machines.

For more information, please contact me at Whatsapp:008618730769688 or send an email to cnzt005@zhongtuocn.com

Corrugated Steel Sheet Glazed Tile Making machine

Corrugated Steel Sheet Glazed Tile Making machine

The roofing tile formed by cold roll forming machine outperforms traditional roof tile with their elegant appearance and suit every architecture design. With light weight, strong strength and long service life, it is convenient to install in a short time.
The corrugated steel sheet glazed tile making machine is designed for continuously roll forming and pressing step tiles upon series of product profile. The length can be set up or unlimited and the depth of each step can stretch from 10 to 30mm and is adjustable.
This roofing tile roll forming line consists of a hydraulic single head type uncoiler, a roll forming main machine, a hydraulic forming tile machine, a hydraulic automatic cutting machine, a products run out table, and a PLC automatic control cabinet.

Un-coiler System of Corrugated steel sheet glazed tile making machine 
Usage: support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system

Coil feeding part of Corrugated steel sheet glazed tile making machine 
Usage: Put the raw material(steel plate) through the beach to manufacture and process,it can guarantee that the products are neat, parallel and everything is uniformity.Please refer to the equipment regulation to know the function of locate angle iron.

Forming device of Corrugated steel sheet glazed tile roll forming machine
Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission, roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is working
Feature: Ensure stability, precision and lifetime.

Step-formed mechanism of Corrugated steel sheet glazed tile roll forming machine
Feature :  it is used to make the step , the glazed tile’s final formed

Cutting device  of Corrugated steel sheet glazed tile roll forming machine
Advanced hydraulic drive, automatic punching and cutting after forming, no distorting or wasting, high level safety factor.
(include cutting tools, hydraulic tank, cutter machine)

Controlling device  of Corrugated steel sheet glazed tile roll forming machine
1. Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with stability, precision and lifetime.
2. Other electric element are Delta
3. Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.

Processing material: colored steel plate, galvanized plate, or aluminum plate
Material thickness:  0.3—0.8mm
Material hardness:195 mpa—350 mpa
Material width: 1000/1250mm
Formed width:828/1035mm
Wavelength: 207 mm
Step height: 28mm
Step length:150mm—380mm(adjustable)
Forming speed: 8-12m/min

ZTRFM has been dedicating to roll forming technologies for over 2 decades and now boasts strong experience, capabilities, innovative thinking and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.

At ZTRFM, various payment terms are acceptable,you can choose what is convenient for you. Also we offer excellent after-sales services. Typically , we offer 1 year warranty and whole life technical support. Our engineers can work overseas and clients can also come to be trained to how to operate machines.

For more information, please contact me at Whatsapp:008618730769688 or send an email to cnzt005@zhongtuocn.com

FX-900 double layers color steel roll forming machine

FX-900 double layers color steel roll forming machine

fx-900 double layers color steel roll forming machine is mainly imported from the feed platform, forming the host, forming cutting device, hydraulic station, computer control system composed of several parts. Optional equipment ordinary discharge machine, hydraulic discharge machine, automatic feeding machines chop

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fx-900 double layers color steel roll forming machine main technical parameters:
Length — width — height: 4600mm — 1300mm — 1000mm
Forming axis: Diameter 72mm 45 # quenched solid shaft
Forming wheel: Material 45 # forged hard chromium plating
Transmission: hydraulic motors
Forming Rows: 11 row
Automatic computer and Cutting Systems:
Five batches of data at the same time can be set to work simultaneously
Pumping motors: 3KW four
Cut Die: Gr12
Forming speed: 15m / min
Pressing thickness: 0.2-0.8mm
Pressing width: 1000m

fx-900 double layers color steel roll forming machine pressure plate connected to the roof to break the traditional practice of using screw gun connection, the installation method Cai Lan port 45 degrees bite installation, make roofing better. Our products are widely used in various industrial plants, housing, production and warehouse roof and wall beautiful and durable.

fx-900 double layers color steel roll forming machine has the following characteristics:
1, high strength: The machine uses high-strength steel for the substrate (anti-tensile strength 5600KG / CM) coupled with the most advanced design and roll forming, with excellent structural properties.
2, Fire: color composite sandwich panels and insulation materials surface material is non-combustible material, fully able to meet fire code requirements.
3, quick installation: the light weight composite panels, splice installation and can easily cut characteristics, determine its simple installation, can greatly improve efficiency, saving period.
4, aesthetics: pressure plate clear lines of up to dozens of kinds of colors, can meet the needs of any style buildings, to achieve satisfactory results.
5, durable: many studies have shown, and abroad for more than 40 years of widespread use of proven, with a special color coating steel shelf life of at 10–15 years, every 10 years after spraying anti-corrosion coatings, lumber life of up to 35 years.

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double layer roll forming machine

ZT-840/980 Double layers color steel roll forming machine

ZT840/980 Double layers color steel roll forming machine

ZT-840/980 Double layers color stee roll forming machine using the latest double layer design,one machine using two type plates ,small footprint,easy to transport,saving costs.Our sales service,can do special design and manufacture according to user requirements,Meanwhile the user guide, production, installation, commissioning maintenance.

Details:

The features of the 840/980 Double layers color steel roll forming machine:

850/860 Double layers color steel roll forming machine adopt a high level of automatic control software, production information management.

The entire unit automation control system uses highly integrated network,make the automated system better performance.

850/860Double layers color steel roll forming machine also has the operation, maintenance, maintenance and mechanical commissioning mold advantages of easy replacement.

double layer roll forming machine

850/980Double layers color steel roll forming machine Affordable,can synthesize one machine of the two models,that saves floor space, but also costs far less than the two double single machine,it  is the user’s preferred.It is widely used all-steel plant frame, single-sided color plate steel plant, multi-span steel structure workshop, with wooden beams driving workshop, villa-style office buildings and even across the color plate color steel ceiling, roof and floor, span Workshop, shed light steel ring.

Color fixation equipment installation have transmissive and a dark button concealed in two.Transmissive fixation is the most common way to color-coated steel roofing and siding installation of equipment,That is self-tapping screws or rivets color plates fixed to the support member (eg purlins) on,transmissive fixed into a fixed crest  trough fixed or their combination.Dark button concealed fixation is with dark button color plate supporting the special dark button first fixed to the support member (eg purlins) on,Color plate fixation parent center rib and rib ratcheting buckle dark, usually used for roof mounting.

 

Double layer Roofing Sheet Cold Roll Forming Machine

Double layer Roofing Sheet Cold Roll Forming Machine

Double layer Roofing Sheet Cold Roll Forming Machine is a combo machine for making many different types roofing panels. For example when you need to make two types roofing sheets, you have to buy two types machines. But one double layer machines, by one machine you can produce those two types. For example the first layer could be glazed tile roll forming machine and the second layer could be IBR or round wave roofing sheet,

Working process of double layer roofing machine:

Uncoiling Feeding material into machine Roll forming Measuring length—– Step formed—–Auto cutting Products receiving

double layer roofing sheet cold roll forming machine

Double layer roofing machine picture:

double layer roofing sheet cold roll forming machines

Basic parameters of the double layer roofing machine:

No. Main parameter
1 Length of the main part About 8500 1650 1500 mm
2 Weight of main part About 7.5 t
3 Voltage 380 V/50 HZ 3 Phase (as customer’s request)
4 Roller fixer Middle plate welded
5 Frame 350 H steel welded
6 Frame thickness 16 mm
7 Drive mode Chain
8 Material of rollers 45# steel, surface hard chromium plating.
9 Material of shafts 45# steel
10 Diameter of shafts 90 mm
11 Number of rollers Up layer: 13 rollers

Down layer: 15 rollers

14 Main power 7.5 kw

Features of double layer roofing machine:

1.One machine could produce two types roofing sheets.
2.Save working space, save energy and save cost of machine.
3.Easy to use and easy to transportation.
4.If you need to add wheels to machine, you can put production aany place.
5.Two layer one PLC control system, one pair of motors, easy to maintain.
6.Working speed 25 meter per minute.
7.Material thickness could be from 0.2 to 1.2mm.
Note: But two layers cannot work at the same time. If you need to huge production, please buy single layer machine.

Here is the machine working video for your reference:

Roofing tile roll forming machine

Roofing tile roll forming machine

Characteristic

This roll forming machine can roll form metal roofing step tile. After roll formed by this roll forming machine, the surface will be very smooth and beautiful without any scratch on surface.

Roll forming process:

roofing-tile-roll-forming-machine
Fully Automatic Control System with PLC. Easy operation: Key in the length and quantity on the control panel. One year warranty. We also can do a custom roll forming machine, i.e. We can design the machine according to your specification and

profile drawing.

One roll forming machine can produce one or two profile.
The following profile drawing are some examples for your reference.
roofing-tile-roll-forming-machine1

Composition of machine line

Single head uncoiler
Roll forming main machine
Hydraulic cutting system
Hydraulic station
Control panel with fully automatic control system with PLC
Receiving table
Specification
SHEET THICKNESS 0.3 ~ 0.8mm
FORMING SPEED 8~ 12M / per minute
ROLLER SHAFT DIAS 75 mm
ROLLER STATIONS 12 ~ 16
LENGTH x WIDTH L 86~ 12 M W 750~ 1010 M
roofing-tile-roll-forming-machine-1

Combined C U Channel Roll Forming Machine

Combined C U Channel Roll Forming Machine

PACKAGE: NUDE PACKAGING IN 1*20 GP CONTAINER LEAD TIME: WITHIN 30 WORKING DAYS AFTER RECEIVED THE DEPOSIT

Combined C U Channel Roll Forming Machine Customer requirements: Combined C U Channel Roll Forming Machine

Combined C U Channel Roll Forming Machine Working Process:

Combined C U Channel Roll Forming Machine

Combined C U Roll Forming Machine Decoiler System Usage: It is used to support the steel coil and uncoil it in a turntable way. Passive uncoil pulled by roll forming system. Loading capacity: 1.5T Uncoiling width: 300mm Inner diameter: 450-550mm Combined C U Channel Roll Forming Machine Combined C U Roll Forming Machine Entry Beach Usage: Put the raw material (steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron. Combined C U Channel Roll Forming Machine Combined C U Roll Forming Machine Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, gear transmission, roller surfaces polishing, hard plating , heat treatment and galvanize treatment . The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped. Size of main part: About 5.5*1.4*1.5m (L*W*H) Weight of main part: 4.5Tons Main power: 5.5kw Voltage: 380V/50HZ/3Phase Frame type: Memorial arch frame Frame thickness: 25mm Drive mode: By gear Material of rollers: GCr12MoV Material of shafts: 45# steel with tempering Diameter of shafts: φ40mm Number of rollers: 11 rollers Material: GI/PPGI Material thickness: 0.3-0.6 mm Forming speed: 25 meter/minute Combined C U Channel Roll Forming Machine Combined C U Channel Roll Forming Machine Combined C U Roll Forming Machine Automatic Cutting Feature : Ensure stability, precision and cutting speed Function : Automatic cutting controlled by electric control system It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products. Material of blades: Gcr12MoV quenched Power supply : Hydraulic power Combined C U Roll Forming Machine Hydraulic Station It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank ,the pump drive the cutter machine to begin the cutting job. Station quantity: 2 sets Hydraulic motor Power: 3kw Hydraulic oil: 46# hydraulic oil Volume: 30L Components: The system includes a set of hydraulic tank , a set of hydraulic oil pump, two hydraulic pipes. and two sets of electromagnetism valves. Combined C U Roll Forming Machine Electric Control System 1. Adopted PLC, transducer, touch panel to ensure high speed with stability, precision and lifetime. 2. Voltage: 380V/50HZ/3Phase 3. Language: English and Chinese 4. Automatic length measurement 5. Automatic quantity measurement 6. Length Tolerance: 3m±1.5mm 7. Length inaccuracy can be amended easily. 8. Operating panel: touching screen and button together. 9. Equipped with movable switch , air break, radiator, transformer & electric leakage protector for operation convenience and safety. Combined C U Roll Forming Machine Warranty 1. One year warranty, whole life technical support. 2. Installation & adjustment : We can take a video for the customer and the customer can also come to our factory, we can train customer how to install and adjust the machine. 3. Oversea service: the buyer should charge of visa, return ticket, food and accommodation overseas and USD50/person/day salary. Contact information

Double layer Roofing Sheet Cold Roll Forming Machine

Double layer Roofing Sheet Cold Roll Forming Machine

Double layer Roofing Sheet Cold Roll Forming Machine is a common machine for making many different types roofing panels. For example when you need to make two types roofing sheets, you have to buy two types machines. But by one double layer machines you can produce two types roofing sheets. For example the first layer could be glazed tile roll forming machine and the second layer could be IBR or corrugated round wave roofing sheet.

Working process of double layer roofing machine: Uncoiling —- Feeding material into machine —- Roll forming machine—- Step formed—- Auto cutting—- Products receiving table.

Basic parameters of the double layer roofing machine:

No. Main parameter
1 Length of the main part About 7500 Ñ… 1650 Ñ… 1500 mm
2 Weight of main part About 5.5 t
3 Voltage 380 V (as customer’s request)
4 Roller fixer Middle plate welded
5 Frame 350 H steel welded
6 Frame thickness 18 mm
7 Drive mode Chain
8 Material of rollers 45# steel, surface hard chromium plating.
9 Material of shafts 45# steel
10 Diameter of shafts Φ 85 mm
11 Number of rollers Up layer: 13 rollers Down layer: 15 rollers
14 Main power 5.5 kw

Features of double layer roofing machine:

  • One machine could produce two types roofing sheets.

2. Save working space, save energy and save cost of machine.

3. Easy to use and easy to transportation.

4. If you need to add wheels to machine, you can put production at any place.

5. Two layer one PLC control system, one pair of motors, easy to maintain.

6. Working speed 8-12 meters per minute.

7. Material thickness could be from 0.3 to 0.8mm.

Note: But two layers cannot work at the same time.

If you need to huge production, please buy two single layer machines.