The Z Beam Storage Rack System is a distinctive low-profile shelving solution characterized by its unique Z-shaped beam design. This innovative structure lowers the overall height of the shelves while increasing the clearance space between them, optimizing storage efficiency. The system employs a compact bolting mechanism, and its special Z-beam construction allows for a high-capacity storage option that keeps particle board decks level with the top of the beams. It offers an aesthetically pleasing, cost-effective light-duty shelving alternative.
The Z Beam Rolling Forming Machine is engineered to manufacture Z-shaped beams in bulk, operating on a fully automated basis. These Z beams serve as essential components for creating storage or picking levels within pallet rack systems. Each Z-profile beam is typically welded to a four-hook connector at both ends, featuring folded edges that form a raised lip. This design facilitates the secure placement of shelves, ideal for storing individual items or loose goods. The Z-Beam Boltless Shelving Roll Forming Machine simplifies the assembly process, making it suitable for various warehousing and inventory management applications.
Z Beam Profile Drawings:
Z Beam Production Line:
The Technical Specifications Of the Z Beam Roll Forming Machine：
Shelf P shaped beam forming machine is a beam equipment used to produce shelf series components.
P beams are mostly used in warehouses, supermarkets, and large and small shopping malls for cargo display, display, and product display.
Zhongtuo P beam roll forming machine can produce products of various specifications with one piece of equipment. There are 26 sets of rollers in the forming part.
You only need to replace 6 sets of them, and by adjusting the outer cable mother and other sets of rollers, you can make various types of changes.
A double-group argon arc welding unit is installed for spot welding operations, and a high-speed burr-free cutting saw is used for the shearing part.
In order to ensure the production capacity of the equipment, argon arc welding, cutting saws and discharge racks are all connected by servo tracking.
Shelf Storage P-Beam
The P-beam is a crucial element of any shelf storage system, serving as the primary support structure in the storage racking industry. It consists of two main parts: the central beam and the hanging bracket, which are typically joined through welding. Depending on the cross-sectional design, beams can be categorized into rectangular, P-shaped, J-shaped, or double C-welded profiles, with the latter offering enhanced rigidity and torsional resistance. Connection methods vary, with options for open or integrated styles. The wall thickness of these beams generally ranges from 1.5 to 2.5 millimeters, and welding techniques include centered, flat-top, fully flat-top, flat-bottom, and fully flat-bottom welds. The length of the beam can be customized based on the specific storage requirements and load-bearing needs of the application. Beam dimensions are determined by calculating the maximum load that the beam must support.
These beams,characterized by their distinctive “P”cross section,provide strong structural support and are widely used for their high load bearing capacity and ease of installation.
Pallet Racking Systems:Manufacturing of P beams used in the construction of pallet racking systems.
Industrial Shelving:Production of beams for heavy-duty shelving units.
Construction:Structural components for buildings,including support
beams and frameworks.
Storage Solutions:Beams for warehouse and distribution center storage
Profile Drawing:
Technology Processing Flow- P Profile beam Roll Forming Line:
Supermarket Storage Rack Panel Roll Forming Machine
ZTRFM is a leading provider of innovative metal forming machinery, leveraging proprietary technologies to serve manufacturers of shelving and pallet racking systems. Their roll forming machines are widely utilized in the production of pallet rack uprights, step beams, and steel shelving. These components are essential for both OEM manufacturers and custom job shop operations.
For businesses relying on press brakes for low-volume production, ZTRFM offers a streamlined path to roll forming, enabling substantial gains in efficiency and output. With deep engineering expertise, ZTRFM specializes in delivering adaptable solutions that meet the stringent tolerances demanded by today’s shelving and pallet rack applications.
Profile Drawing:Machine Working Flow：
5T hydraulic decoiler → Leveling machine → 2 hydraulic punching systems (2 sets of molds) → servo feeding → roll forming →Side edges bending →Servo shearing →Servo folding front edge →Folding rear edge →2m receiving table.
Key Advantages of the Complete Line:
1. Fully Servo-Driven System
– The entire line is powered by servo motors, ensuring precise and efficient operation. 2. Adjustable Pre-Punching Width
– The pre-punching width can be fine-tuned using a servo-controlled mechanism for enhanced flexibility. 3.Servo-Powered Roll Former, Cutting, and Flanging
– All major processes, including roll forming, cutting, and flanging, are servo-controlled for consistent accuracy. 4. High-Quality Side Plates
– The main and auxiliary side plates are made from ductile iron castings and CNC-machined in one piece, covering drilling, tapping, and milling. 5. Tapered Bearings for Stability
– The use of tapered bearings ensures straightness and eliminates vibration during operation. 6. Superior Accuracy Compared to Hydraulic Systems
– Unlike competing equipment that uses hydraulic cutting and flanging, which can lead to imprecise positioning, our servo-driven solution offers unparalleled accuracy and reliability.
ZTFRM Pallet Rack Roll Forming Machine
Formed Material
Cold rolled coil
Thickness:0.4-0.7mm
Panel width
Width range
410mm 510mm 610mm 710mm
Profile
Provide customized,OEM,ODM
Decoiler
capacity:5 tons
Inner diameter:φ450～550mm,outer diameter of the coil material φ 1300mm
Roll Forming
Roller station
20 rows(As your requirement)
Diameter of shaft
φ 50mm solid shaft
Material of rollers
Cr12MoV, with vacuum heat treatment, twice tempering, hardness HRC55-58
Design
Two sets of tapered roller bearings 30209 are equipped on the transmission side, and one set of cylindrical roller shaft NJ209 is
equipped on the operation side.
Cutter
Automatic
cr12mov material, no scratches, no deformation
Power
Main Power
≤ 30 KW
Voltage
380V 50Hz 3Phase
As your requirement
Control system
Transmission
Gear transmission
Language
English(Support multiple languages)
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
The Goods Shelf Roll Forming Machine, which includes both shelf and pallet rack roll forming machines, is designed for versatile storage solutions. Pallet racks can accommodate a wide range of goods, from small-quantity, multi-variety items to large-quantity, uniform products. Typically, the machine handles materials up to 2.5mm in thickness and operates at speeds between 15-25 meters per minute. It is particularly well-suited for use in tall warehouses, offering efficient storage and organization capabilities.
Main features of the rack upright forming machine include:
Shelf racks are produced with high precision, within 1mm tolerance.
Built with a sturdy underframe using 82mm solid shafts and H-shaped steel, ensuring long-term production without machine deformation.
CNC-machined rollers guarantee rack accuracy.
Stress-relieved cut and punch frames prevent deformation during extended use, keeping racks smooth.
Equipped with Mitsubishi or Siemens systems for stable, easy operation. Once length and quantity are set, the machine auto-produces racks with a cutting tolerance of ±2mm.
Profile Drawing:
Typical Applications:
Pallet rack uprights enable shelf levels to be adjusted in two-inch increments. The front-facing teardrop perforations are designed to connect pallet rack beams securely.
ZTRFM provides various types of racking upright machines, allowing you to customize your pallet racking by selecting the frame height and depth. Each bolted teardrop upright comes preassembled with components such as posts, diagonal struts, and foot plates, making it easier to assemble your shelving system.
Upright rack Roll Forming Machine working flow:
Active Uncoiler – High Precision Punch Feeder – High Speed Punching Press (Including Die)- Precision Col Rolling Forming Machine – CNC Shear – Receiving Rack.
The Technical Specifications Of theUpright rack Roll Forming Machine Rolling Forming Machine：
Upright rack forming machine
Series
Details
Parameter
Comment
Material
Raw material
Galvanized steel
Customer confirmed
Material thickness
1-2 mm
Decoiler
Roller station
7 rollers
The standard one to match the production line
upper 3 + down 4 to level the coil.
Loading capacity
3 Tons
Coil inner diameter
450-550 mm
Roll forming machine
Guiding device
Placed on the machine by seller
Rolling shaft material
45# steel with tempering treatment
Shaft diameter
70 mm
Roller material
Cr12 HRC 56-58
Rolling station
18 stations
Work speed
0-12 m/min
Machine structure
Vertical memorial arch frame
Machine basic frame
Steel plate welded
Bearing
Roller bearing
Famous brand of Harbin
Work power
11 kw+11 kw (two motors driving)
Transmission
Chain transmission
With cover
Safety cover
available
Appearance
Good appearance with no burrs in steel body nor traces of rust or defects in painting.
Good electrical and hydraulic cable organization Car painting make the machine more glossy
We confirm each detail can match the standard, ensure the machine is 100% new!
Decoiler, we can change to hydraulic one if you need.
5T hydraulic decoiler → Leveling machine → 2 hydraulic punching systems (2 sets of molds) → servo feeding → roll forming →Side edges bending →Servo shearing →Servo folding front edge →Folding rear edge →2m receiving table.
Advantage of the full line: This line is fully servo-controlled. The width of pre-punching is servo-adjustable, the roll former is also servo-motor, and the cutting and flanging are also servo-controlled. The main side plate and the auxiliary side plate are made of ductile iron casting and CNC drilled, tapped and milled, processed in one piece. The bearings use tapered bearings to maintain straightness without shaking. These are the highlights of our equipment. Other manufacturers use hydraulic cutting and flanging, and the positioning is inaccurate.
Machine parameters
5T hydraulic decoiler & leveling machine
Loading capacity
5T
Uncoiling width
1200mm
Inner diameter
450-550mm
Working Power
Hydraulic
The leveling roller number
Up 6 rollers and down 7 rollers
Speed control
Inverter control
Punching System
There are 2 front punching stations, 2 sets of mold bases, and 2 sets of molds.
Maximum material width: 1200mm.
Servo feeder control, feeding speed 15-30m/min.
Pinch roller high-frequency treatment and hard chrome coating.
Main roll forming machine
Drive motor
5.5kw servo motor
Roller material
Cr12MoV, with vacuum heat treatment, twice tempering, hardness HRC55-58
Forming speed
10m / min
Shaft material
45# steel
Shaft diameter
Φ50mm
Shaft process
quenching and tempering – lathe processing – fine grinding outer circle.
Number of the roller stations
20 rows
Transmission
Gear transmission
The lower roller on the transmission side is equipped with two sets of tapered roller bearings, and the operating side is equipped with one set of bearings.
The driving rollers adopts gear transmission and hard tooth surface gear reduction box.
Shearing &Bending
1. There are 2 stations for back punching side ear holes, 2 sets of mold bases, and mold sets. Maximum material width: 1200mm.
2. Servo shearing and flanging mechanism: Using servo control, the head and tail are turned and flanged. Easy to operate and high precision.
Material of blades
GCr12 quenched
Power supply
Hydraulic power
Electric control system
1. Adopt programmable Mitsubishi PLC; adopt Shenzhen SINE frequency converter for speed regulation and centralized automatic control; Japanese Izumi as the relay.
2. The entire production line adopts centralized automatic control, with linkage between the forming machine and flanging and bending.
3. Alarm function: There are alarm functions such as material shortage shutdown, counting, output reaching shutdown, emergency stop, mold jam, limit, etc.
Language
Chinese and English and Russian
Voltage
As customer request
Length & Quantity measurement
Automatically controlled by PLC
Operating panel
Touching screen and button together
Touching screen brand
Xinjie
PLC brand
Mitsubishi
Low voltage electrical apparatus
Schneider
Counter brand
OMRON
Air switch & AC contactor brand
Delixi
Buttons and indicators brand
Schneider
Inverter
SINE
Servo drives and motors
Inovance
Relay
IDEC, Japan
Supermarket Shelves Tray Roll Forming Machine: Metal Shelf Panel Production Line
Introduction
In the modern retail environment, supermarket shelves and trays are essential components for displaying products effectively. The Supermarket Shelves Tray Roll Forming Machine plays a crucial role in manufacturing these essential components. This advanced metal shelf panel production line is designed to produce high-quality, durable metal shelves and trays that meet the demands of various retail and storage applications.
Features of the Supermarket Shelves Tray Roll Forming Machine
High Precision and Quality:
Equipped with advanced roll forming technology, the machine ensures high precision and consistency in the production of metal shelf panels.
Utilizes high-quality materials and components to ensure the durability and longevity of the shelves and trays.
Versatility:
Capable of producing a wide range of shelf panel sizes and designs to meet different customer requirements.
The machine can handle various materials, including galvanized steel, aluminum, and stainless steel, providing flexibility in production.
Efficiency:
High-speed production capabilities enable the manufacturing of large quantities of shelf panels in a short amount of time.
Automated processes reduce labor costs and increase overall productivity.
User-Friendly Operation:
Designed with an intuitive interface and controls, making it easy for operators to set up and run the machine.
Features automated adjustments for different panel sizes and designs, minimizing setup time and enhancing efficiency.
Machine Working Flow：
