Argentina warehouse storage shelf rack roll forming machine pillar rack making machine

Description of Upright rack Roll Forming Machine

The Goods Shelf Roll Forming Machine, which includes both shelf and pallet rack roll forming machines, is designed for versatile storage solutions. Pallet racks can accommodate a wide range of goods, from small-quantity, multi-variety items to large-quantity, uniform products. Typically, the machine handles materials up to 2.5mm in thickness and operates at speeds between 15-25 meters per minute. It is particularly well-suited for use in tall warehouses, offering efficient storage and organization capabilities.

Main features of the rack upright forming machine include:

  1. Shelf racks are produced with high precision, within 1mm tolerance.
  2. Built with a sturdy underframe using 82mm solid shafts and H-shaped steel, ensuring long-term production without machine deformation.
  3. CNC-machined rollers guarantee rack accuracy.
  4. Stress-relieved cut and punch frames prevent deformation during extended use, keeping racks smooth.
  5. Equipped with Mitsubishi or Siemens systems for stable, easy operation. Once length and quantity are set, the machine auto-produces racks with a cutting tolerance of ±2mm.

Profile Drawing:

Typical Applications:

Pallet rack uprights enable shelf levels to be adjusted in two-inch increments. The front-facing teardrop perforations are designed to connect pallet rack beams securely.

ZTRFM provides various types of racking upright machines, allowing you to customize your pallet racking by selecting the frame height and depth. Each bolted teardrop upright comes preassembled with components such as posts, diagonal struts, and foot plates, making it easier to assemble your shelving system.

Upright rack Roll Forming Machine working flow:

Active Uncoiler – High Precision Punch Feeder – High Speed Punching Press (Including Die)- Precision Col Rolling Forming Machine – CNC Shear – Receiving Rack.

The Technical Specifications Of the Upright rack Roll Forming Machine Rolling Forming Machine:

 

Upright rack forming machine

Series Details Parameter Comment
Material Raw material Galvanized steel Customer confirmed
Material thickness 1-2 mm
Decoiler Roller station 7 rollers The standard one to match the production line
upper 3 + down 4 to level the coil.
Loading capacity 3 Tons
Coil inner diameter 450-550 mm
 

 

 

 

Roll forming machine

Guiding device Placed on the machine by seller
Rolling shaft material 45# steel with tempering treatment
Shaft diameter 70 mm
Roller material Cr12 HRC 56-58
Rolling station 18 stations
Work speed 0-12 m/min
Machine structure Vertical memorial arch frame
Machine basic frame Steel plate welded
Bearing Roller bearing Famous brand of Harbin
Work power 11 kw+11 kw  (two motors driving)
Transmission Chain transmission With cover
Safety cover available
 

Appearance

Good appearance with no burrs in steel body nor traces of rust or defects in painting.

Good electrical and hydraulic cable organization Car painting make the machine more glossy

We confirm each detail can match the standard, ensure the machine is 100% new!
Decoiler, we can change to hydraulic one if you need.

More pictures of the machine

  

Automatic Supermarket Shelves Tray Roll forming machine metal shelf panel production line

Machine pictures for your reference
About machine Material thickness 0.4-0.7
Speed 5-8m/min
Accuracy Diagonal±1mm(L=2500MM)

Length 3m≤1MM

Panel sheet width 410mm  510mm  610mm  710mm
Power Total power ≤30 kw

Customer requirements
Machine working flow
5T hydraulic decoiler → Leveling machine → 2 hydraulic punching systems (2 sets of molds) → servo feeding → roll forming →Side edges bending →Servo shearing →Servo folding front edge →Folding rear edge →2m receiving table.
Advantage of the full line: This line is fully servo-controlled. The width of pre-punching is servo-adjustable, the roll former is also servo-motor, and the cutting and flanging are also servo-controlled. The main side plate and the auxiliary side plate are made of ductile iron casting and CNC drilled, tapped and milled, processed in one piece. The bearings use tapered bearings to maintain straightness without shaking. These are the highlights of our equipment. Other manufacturers use hydraulic cutting and flanging, and the positioning is inaccurate.
Machine parameters
5T hydraulic decoiler & leveling machine
Loading capacity 5T
Uncoiling width 1200mm
Inner diameter 450-550mm
Working Power Hydraulic
The leveling roller number Up 6 rollers and down 7 rollers
Speed control Inverter control
Punching System
There are 2 front punching stations, 2 sets of mold bases, and 2 sets of molds.

Maximum material width: 1200mm.

Servo feeder control, feeding speed 15-30m/min.

Pinch roller high-frequency treatment and hard chrome coating.

Main roll forming machine
Drive motor 5.5kw servo motor
Roller material Cr12MoV, with vacuum heat treatment, twice tempering, hardness HRC55-58
Forming speed 10m / min
Shaft material 45# steel
Shaft diameter Φ50mm
Shaft process quenching and tempering – lathe processing – fine grinding outer circle.
Number of the roller stations 20 rows
Transmission Gear transmission

The lower roller on the transmission side is equipped with two sets of tapered roller bearings, and the operating side is equipped with one set of bearings.

The driving rollers adopts gear transmission and hard tooth surface gear reduction box.

 

Shearing & Bending
1. There are 2 stations for back punching side ear holes, 2 sets of mold bases, and mold sets. Maximum material width: 1200mm.

2. Servo shearing and flanging mechanism: Using servo control, the head and tail are turned and flanged. Easy to operate and high precision.

Material of blades GCr12 quenched
Power supply Hydraulic power
 
 

 

Electric control system
1. Adopt programmable Mitsubishi PLC; adopt Shenzhen SINE frequency converter for speed regulation and centralized automatic control; Japanese Izumi as the relay.

2. The entire production line adopts centralized automatic control, with linkage between the forming machine and flanging and bending.

3. Alarm function: There are alarm functions such as material shortage shutdown, counting, output reaching shutdown, emergency stop, mold jam, limit, etc.

Language Chinese and English and Russian
Voltage As customer request
Length & Quantity measurement Automatically controlled by PLC
Operating panel Touching screen and button together
Touching screen brand Xinjie
PLC brand Mitsubishi
Low voltage electrical apparatus Schneider
Counter brand OMRON
Air switch & AC contactor brand Delixi
Buttons and indicators brand Schneider
Inverter SINE
Servo drives and motors Inovance
Relay IDEC, Japan

Supermarket Shelves Tray Roll Forming Machine: Metal Shelf Panel Production Line

Introduction

In the modern retail environment, supermarket shelves and trays are essential components for displaying products effectively. The Supermarket Shelves Tray Roll Forming Machine plays a crucial role in manufacturing these essential components. This advanced metal shelf panel production line is designed to produce high-quality, durable metal shelves and trays that meet the demands of various retail and storage applications.

Features of the Supermarket Shelves Tray Roll Forming Machine

High Precision and Quality:

  • Equipped with advanced roll forming technology, the machine ensures high precision and consistency in the production of metal shelf panels.
  • Utilizes high-quality materials and components to ensure the durability and longevity of the shelves and trays.

Versatility:

  • Capable of producing a wide range of shelf panel sizes and designs to meet different customer requirements.
  • The machine can handle various materials, including galvanized steel, aluminum, and stainless steel, providing flexibility in production.

Efficiency:

  • High-speed production capabilities enable the manufacturing of large quantities of shelf panels in a short amount of time.
  • Automated processes reduce labor costs and increase overall productivity.

User-Friendly Operation:

  • Designed with an intuitive interface and controls, making it easy for operators to set up and run the machine.
  • Features automated adjustments for different panel sizes and designs, minimizing setup time and enhancing efficiency.