Category Steel Purlin Machine

Steel Purlin Machine

Mastering the Art of C Z Purlin Machines: An In-depth Guide on Operations and Applications

 

In the world of construction and infrastructure, the C Z Purlin machine stands as a game-changer. This innovative piece of technology has revolutionized how we design and build structures. But what is a C Z Purlin machine, and how does it work? Let’s dive deep into the world of purlins.

A C Z Purlin machine is a type of roll-forming machine used to create C and Z-shaped steel purlins. Purlins are horizontal beams that are used in the construction industry for structural support, particularly on roofs and walls of buildings. The ‘C’ and ‘Z’ denote the shape of the purlins that the machine forms.

The versatility of the C Z Purlin machine comes to life in its wide range of applications. They are commonly used in industrial buildings, garages, warehouses, and workshops among others. The strength and flexibility of the C and Z purlins make them ideal for these large structures, where they can provide necessary support and withstand a considerable amount of weight.

 

As for the composition of a C Z Purlin machine, it typically consists of several key components:

  1. Decoiler – This is where the coil of metal is held and gradually unspooled into the machine.
  2. Leveling System – This ensures the flatness of the metal strip before it enters the forming section.
  3. Roll Forming System – This is where the magic happens. The metal strip is bent into the desired C or Z shape here.
  4. Punching and Cutting Device – This is where holes are punched, and the formed purlin is cut to the desired length.
  5. Output Table – This is where the finished purlins are collected.

 

When it comes to operating the C Z Purlin machine, it involves a series of steps:

  1. Loading – The coil of metal is loaded onto the decoiler.
  2. Feeding – The metal strip is fed into the machine, passing through the leveling system.
  3. Roll Forming – The strip is then shaped into either a C or Z purlin in the roll forming system.
  4. Punching and Cutting – Holes are punched as necessary, and the purlin is cut to the desired length.
  5. Collection – The finished purlin is collected on the output table.

 

In conclusion, the C Z Purlin machine is an indispensable tool in the modern construction industry. Its versatility, functionality, and the value it adds in building sturdy structures are truly noteworthy. Whether you’re an industry professional or just a curious reader, we hope this guide provided a comprehensive understanding of this

channel roll forming machine
Steel Purlin Machine

Purlin Roll Forming Machine

Introduction

Purlin Roll Forming Machine is famous for its strong and durable design and Zhongtuo light keel roll forming machines add more features based on these capacities. The machines stated here is able to process metal sheet up to 6mm.Light steel keel now is wildly used in industry factory civil construction such as plate, warehouse, exhibition building, stadium and son on. Except C shape, U shape, we can also make V shape, L shape keels. Meanwhile we could also provides customization, all you need sending us the keel drawings then we can make for you.

Component of Purlin Roll Forming Machine

This roll forming machine is made up of decoiler, feeding system, leveling device, roll forming unit, rear cutting part and run out table.
Work flow of machine.

Work flow of machine

Features of Roll Roll Forming Machine

  • We can design pouncing dies according to customer requirements.
  • Keel shape mold could be customized.
  • Round circle with protection arm for protecting coil from loosing.
  • Leveling system make sure the output keel straight and then there is no twisting or sideways bedding.
  • For safety reason, the whole operation is processed by computer, controller or PCL station.
  • For non-stop production, this machine is designed with a storage, welding machine. Non-shop shearing device and run out table.

Purlin Roll Forming Machine

Technical specification of Purlin Roll Forming Machine

Raw material Item Parameter Notice
Material thickness 0.4—0.8mm Big thickness may cause tolerance
Material type GI Special material should be tested.
Material hardness 550—350 mpa
Production Formed width 28/60mm
Forming speed  20m/min
Machine Material Roller Gr12
Shaft Cr40
Rolling station QT470
Shearing blade Cr 12 MOV
Line speed Roll forming speed 20m/min
Transmission Gear box
Shearing Flying Shearing Adjustable
Product Supporter Discharging table 6m/8/12 Adjustable
Hydraulic Station PLC motor Power: 3kw Brand could be customized
Accessories conk 2 pcs, fuse-link 4 pcs, Rubber mat 1 pcs, Bolt spanner 1 pcs

Video of Product:

Steel Purlin Machine

Sigma purline roll forming machine

Sigma purline roll forming machine

Sigma purline sections are manufactured by cold roll forming pre-hot dipped galvanised steel, grade S450, having a minimum yield stress of 450N/mm2. The top flange of the purlin must have adequate restraint provided by robust steel sheeting (or similar) fixed directly to the top flange.The steel has an external galvanised coating Z275, giving an approximate coating thickness of 20 microns each side. Based on the charactgers of sigma purline, now it is quite popular used in roofing and house building construction area.
Different with the C purline, Z purline or other shape purline, Sigma purline, from roll forming digree, it is much harder to make.
Based on the market demand, our factroy developed roll forming machines of making sigma purline. By the roll forming machine, the production could be enhanced greatly.

Here are some main rolls forming machine parameters:

1).Number of forming steps: 2 steps feeding rollers, 5 steps leveling rollers, 12steps forming rollers.
2).Shaft material: 45# steel, roller material: bearing steel, outer diameter: 80mm 3).Transport: by chain
4).Forming speed: 5-12m/min
5).Motor:18.5kw
6).Voltage:380v, 50Hz, 3 phases (customized)
7). PLC control system, all the work could be done fully automatically.
8). If you want higher speed, we can change the transmission method like gearbox or others.

Sigma purline roll forming machine

Working process of Sigma purline roll forming machine:

Decoiling—feeding—leveling—forming—punching—cutting—production
The Sigma purline is composed by the following elemetents: decoiler (manual, hydraulic or electrical), leveling system, main roll forming machine, shearing system, PLC control system, hydraulic system and runou table.

Feartures of Sigma purline roll forming machine:

1.It allows you to make range of sigma purline by adjusting spacer by one machine.
2.It either could be pillar type or middle plate.
3.Best element like PLC, motor to make sure machine could be use long time.
4.Specail tech knoeledge to make sure accuracy and save electicty energy.
5.Whole life maintance.

Why Sigma purline is used?

Sigma purline could be used either as roofing or house frame, factory building. Here are some pictures for your reference:

Sigma purline is used

Steel Purlin Machine

C Z interchange purlin roll forming machine

C Z interchange purlin roll forming machine

We will make one machine to produce C Z interchange purlin roll forming machine together. To save the time and artificial,we will improve the machine change size with automatic. Meanwhile, you will change different size via PLC and slideway. In order to save the cost and time for blade, we will make the machine pre-cutting and pre-punching.

1.The profile drawing

CZ interchange purlin roll forming machine 1 CZ interchange purlin roll forming machine 22.Working flow:
Uncoiler—Feeding—-Leveling– hydraulic punching—Hydraulic cutting—Roll forming—output table

CZ interchange purlin roll forming machine 3

3.Character of main structure
1)The structure is simple and the appearance of the machine is beautiful because we adopt the shape-steel structure and most of the connecter is screw which make the machine flexible and stronger.
2)All the components of machine are from brand-famous enterprise so that they ensure the machine normal function very effectively.
3)We adopt the automatic length-fixed forming and cutting to guarantee the length to be precise and the finished product clear without deforming.
4)It is very easy to install the equipment and suitable for producing in the factory.
5)Low noise with high efficiency
6)The width of the profile can be automatic adjusted and the last 10 roller stations can be overturned to make C&Z purlin

CZ interchange purlin roll forming machine 4

4.Main Specification
A.5T manual decoiler
1)Capacity: 5ton
2)Loading width: MAX 500mm
3)Valid expanding range for coil inner diameter: 480-520mm

B.Main roll forming system
7)Main motor power: 15kw
8)Feeding and leveling power: 4KW
9)Hydraulic power:5.5KW
10)Hydraulic pressure: 20Mpa
11)Punching: Hydraulic pre-punching before forming
12)Punching mould:Cr12mov
13)Cutting: Hydraulic pre-cutting before forming, Auto cutting when reach the set length.
14)Cutting blade: Cr12mov
15)Cutting tolerance: +/- 1.5mm
16)Drive: Chain
17)Roller material: Gcr15 steel and quench treatment hardness 55-58, chrome coated 0.05mm
18)Leveling rollers: 7rollers(three upper and four lower)
19)Roll station: 16groups
20)Raw material: 1.5-3.0mm
21)Valid width after fromed: 100mm-300mm
22)Motor for width adjusting: 4.5KW(1.5KW*3)
23)Working speed: 10m–15m/min(Exclude cutting time)
24)Length Tolerance: ±1.5mm
25)Weight of machine: about 14ton
26)Size of machine: About 11000×1800×1800mm L x W x H
27)Color of machine: depend on customer
28)Coder: Omron
29)Control: PLC 380V 50HZ
30)Computer operating panel: touching screen

CZ interchange purlin roll forming machine 5

We also have Heavy Duty C Purline, L Purline Roll Forming Machine You also can contact us with email roofingmachine@zhongtuocn.com

Steel Purlin Machine

Fully automatic Interchange C Z purlin roll forming machine

Fully automatic Interchange C Z purlin roll forming machine

Fully automatic Interchange C Z purlin roll forming machine could be used to make C purline, Z puline machine at the same time. The working process is fully automatic.
The working process of the roll forming machine:
Decoilerguidinglevelingroll-forming-(interchange-size-automatically) punching cut to length output table
The fully automatic Interchange C Z purlin roll forming machine is compused by the following elements: De-coiler, Forming machine, Cutting device, punching device
PLC control box, Hydraulic pump station, Production support tabl.
Here is the drawing profile of C purline and Z purline for your refernece:

Fully automatic Interchange C Z purlin roll forming machine

Fully automatic Interchange C Z purlin roll forming machine 1
Here is the Interchange C Z purlin roll forming machine picture:

Here is the Interchange C Z purlin roll forming machine picture:
For checking main parameters of C Z purlin roll forming machine:

S/N Name Parameters
1 Number of forming stations 25
2 Shaft material Uses the high quality 45 steel after quenching and tempering treatment processing, the shaft diameter of 85mm.
3 Roller material bearing steel
4 Transport Double row chain by 40mm
5 Motor Power 18.5Kw
6 Voltage By customer requirements
7 Roller material Cr12 forging steel processing after the quenching of HRC58-62. Surface blackening treatment.
8 Supported material thickness 1.5-3mm

When choose C Z purlin roll forming machine?
1.When worker salary is quite in some countries.
2.When firsting building factroy, it is not familiar with the operation of the machine.
3.When for C puriline and Z puline have huge production need.
4.The machine can help you finish size changing process in a few seconds. And quite easy.
5.When you have high accuracy about the finished product.
6.When you need higher speed of the machine.

Steel Purlin Machine

CZ Shape Changeable Purlin Production Line

CZ Shape Changeable Purlin Production Line

C or Z shape purlins are made from hot/cold rolled steel strips,and straightened,hole punched,cut to length,and roll formed by C/Z changeable shape purlin roll forming machine. Through changing, this product line can make the change of the shape C or Z purlin,besides change different size of C or Z shape purlin,This change for shape and sizes of C/Z purlin can be realized by automatic mode.
C/Z shape purlin product line consists of uncoiling system,straightening system,hole punching system,shearing system,roll forming system,products support table,hydraulic system,automatic controlling system,and so on. It’s a high efficiency equipment of making purlin,which is suitable for current enterprises.
C/Z Shape Changeable Purlin Production Line
Working Flow
Uncoiling-Sheet Guiding-Straightening&Levelling-Hole Punching-Measuring Length&shearing-Roll Forming-Sheet to support table
Standard drawing
c-z-shape-changeable-purlin-production-line-1

Main Technical Parameters

Item Parameters
Profile C and Z purin
 

Material

 Type Steel strip
Thickness (mm) 1.0-3.2 1.0-3.0
Yield Stress(Mpa) 230-300 300-350
Max.Forming speed(m/min) 16-18
Roller Material D2
Roller driven type Hydraulic motor driven
Controller PLC
Operation Touch screen and button
Hydraulic system pressure(MPA) 25
Hydraulic station motor power(KW) 7.5
Total power(kw) 30
Total weight(kg) about 12000
Steel Purlin Machine

C Purlin Roll Forming Machine

C Purlin Roll Forming Machine

We are professional c purlin roll forming machine manufacturer in china. Our factory located in Botou county, Cangzhou city, Hebei province.

We can supply you with different kinds of c purlin roll forming machines. Our machine are customized, your give us your c purlin machine detail demands then we can design and produce the machine for you, and we can also give you our c purlin machine design options for you choice.

broken-c-purlines-roll-forming-machines

Our c purlin machine can use the material thickness from 0.8 mm to 3.0 mm, and this is the common thickness the customer demand. We can give you the suitable machine proposal as your personal demand and budget. For the decoiler, we can supply you the manual decoiler and hydraulic decoiler. For the machine frame, we can frame of the c purlin forming machine, we can supply you the middle plate weld frame machine and iron cast frame.

Whatever, if you are interested in our machine, please contact us, we will supply you a suitable machine proposal with our best price to let you satisfied.

Steel Purlin Machine

Steel purlin roll forming machine

Steel purlin roll forming machine

Description of our steel purlin roll forming machine: Steel purlin roll forming amchine/C Shaped steel Profile Roll Forming Machine/Steel Structure C Z Purlin Roll Forming Machine/High speed C shape beam punching & galvanized sheet strip Z purlin steel cold roll forming machine includes in: decoiler, leveling equipment, roll forming system, punching equipment, cutting equipment, hydraulic station, electric controlling system and supporter for purlin. We can customize the machine according to your requirement.Steel purlin roll forming machine Steel purlin roll forming machine Advantages of our steel purlin roll forming machine: 1. Produce different shape and size purlin by changing rollers or spacers. 2. Do not need to change the cutter for different profiles. 3. Easy operation with low maintenance cost. 4. Infinite sizing (any size within machine range), help to save material. 5. Optional Punch hole at any position of purlin. Applications of our steel purlin roll forming machine:Steel purlin roll forming machine

Steel Purlin Machine

Cz interchange purlin roll forming machine

Cz interchange purlin roll forming machine

Description of our cz interchange purlin roll forming machine: We are professional manufacturer of the cz interchange purlin roll forming machines. Our cz interchange purlin roll forming machines have exported to many countries, such as the India, Dubai as so on. Our cz interchange purlin roll forming machine is good quality with low price. Our machine can process different thickness material and process different shape and size products. Cz interchange purlin roll forming machine 1 Advantages of our cz interchange purlin roll forming machine: Our machine can use the material thickness from 1.5 mm to 3.0 mm, and our machine can produce both c and z shape, and the c and z size can change from 80 mm to 300 mm. Our cz interchange purlin roll forming machine can be easily changed from c type to z type or z type to c type. Our machine adopt the iron cast structure, this can gurantee the stable of the machine. cz interchange purlin roll forming machines Application of our cz interchange purlin roll forming machine: Cz interchange purlin roll forming machine 3