Category stud framing machine

Product , stud framing machine

Solar C-Channel Roll Forming Machine for Photovoltaic Mounting Structures and Stent Bracket Production

Features and Advantages of the Solar Photovoltaic Support Rolling Machine

– Capable of roll forming for both light and heavy-duty applications.

– Utilizes interchangeable spacers to produce profiles in various sizes.

– Incorporates an inline flexible punching system for added efficiency.

– Options for pre-cutting and post-cutting are available.

– Operating speed ranges from 12 to 15 meters per minute.

– Complies with European quality standards and holds multiple patents under CE certification.

– Machines are available in stock for quick delivery.

Suitable Coil Sheet Materials for the Solar Panel Rack Forming Machine

– Compatible materials include cold and hot rolled steel, as well as galvanized steel.

– Thickness range: 1.5 to 3.0 mm.

– Yield strength specifications: 230 to 300 MPa.

– Width is customizable according to profile requirements.

Quality Assurance

ZTRFM guarantees that the design of the solar bracket roll forming line adheres to client specifications. Each machine is brand new, with specifications and performance aligned with the provided drawings, ensuring smooth operation.

Advantages of the Solar Bracket Roll Forming Machine

  1. The solar bracket production line is designed to produce high-quality solar PV supports with increased efficiency.
  2. Features a user-friendly PLC control system for automated operation.
  3. Equipped with Gcr15 rollers treated through a quenching process, achieving a hardness of HRC 60-65.
  4. Incorporates a tracking cutting system with Cr12 cutting blades.

Solar mounting bracket Drawing:

Applications of Photovoltaic Brackets

Photovoltaic brackets, made from double-in-roll C-shaped steel and other steel building materials, are increasingly popular due to their eco-friendly, sturdy, economical, and durable nature. They are designed for quick and easy installation while offering an aesthetically pleasing appearance. These brackets are ideal for a variety of applications, including:

– Light steel structure construction

– Shelving systems

– Ceiling frameworks

– Other structural supports

Solar brackets enable components to be adjusted at various angles, optimizing the use of local solar energy resources for maximum power generation efficiency of solar modules. Additionally, comprehensive analysis and practical assessments of connection methods, material choices, and load capabilities enhance the physical properties of the PV modules, such as resistance to earthquakes, wind, snow loads, and corrosion. This ensures that solar modules can be effectively utilized in a broader range of applications.

The Solar Photovoltaic Support Rolling Machine Working Flow:

 

The Technical Specifications Of the Solar Photovoltaic Support Rolling Machine:

Strut Channel Forming Machine
Series Details Parameter Comment
Material Raw material Galvanized steel Customer confirmed
Material thickness 1-2 mm
Decoiler Roller station 9 rollers The standard one to match the production line
upper 3 + down 4 to level the coil
Loading capacity 3 Ton
Coil inner diameter 450-550 mm
80 Ton punching machine & punching dies

 

 Power: 80 tons mechanical press power
15 holes punching mold
Speeds: 45 times /min, 8-10 m/min
Include punching mold: mold material SKD-11
 

 

 

 

Roll forming machine

 Guiding device Placed on the machine by seller
Rolling shaft material 40 Cr with tempering treatment
Shaft diameter 80 mm
Roller material Gcr15, some are Cr12 HRC 56-58
Rolling station 18 stations
Work speed 45 times /min, 8-10 m/min
Machine structure Vertical memorial arch frame
Machine basic frame Cast iron mold frame (very strong frame)
Bearing Chinese famous brand Harbin Famous brand of Harbin
Work power 5.5kw*2, 7.5kw*2
Transmission Gear box transmission With cover
Safety cover available
 

Appearance

 Good appearance with no burrs in steel body nor traces of rust or defects in painting.

Good electrical and hydraulic cable organization Car painting make the machine more glossy

 We confirm each detail can match the standard, ensure the machine is 100% new!

 
Decoiler, we can change to hydraulic one if you need.

More detailed pictures of the machine：

Product , stud framing machine

Fast Speed 20m/Min-Strut Channel Roll Forming Machine Automatic Solar Panel Framing Machine Slot Strut Channel Machine

Description of Strut Channel Roll Forming Machine

For cutting, we offer options such as saw cutting and hydraulic cutting, tailored to your specifications. Our machines also include a punching system; some clients prefer hydraulic punching, others opt for punching presses, while some choose to punch holes after the C channel has been formed using a separate machine, thereby improving production efficiency.

The operation of our machines is user-friendly and straightforward. We primarily utilize pre-galvanized steel, hot-rolled and cold-rolled steel, along with stainless steel, with material thicknesses ranging from 1.5 mm to 2.5 mm. The most frequently requested strut channel profile sizes include 41×21, 41×41, 41×62, and 41×82.

For more information about our machines, please don’t hesitate to reach out.

We are a specialized manufacturer of C channels, unistrut, solar panel stands, and seismic stabilizer stand roll forming machines. Our equipment is capable of producing C channels in various sizes, with flange adjustments available in both manual and automatic modes to accommodate customer needs.

Purpose of the Equipment:

– Mainly intended for producing strut channels for solar photovoltaic mounting systems.
– These channels play a crucial role in installing, supporting, and connecting lightweight structural loads in construction projects.

Product Specifications:
– Designed to produce a wide variety of strut channel specifications and types, including:
– Solid channels
– Slotted channels
– Half-slotted channels
– Long-slotted channels
– Perforated channels
– Combinations of perforated and slotted channels

Machine Features:
– High precision and durability ensure the quality and stability of the strut channels produced.
– The user-friendly design lowers the skill level required for operators.

Profile Drawing:

Typical Applications:

 

Strut Channel Roll Forming Machine Working Flow:

Automatic feeder(3T) → leveling → punching  → roll forming machine → re-forming →  saw cutting → output

 

 

The Technical Specifications Of the strut channel Roll Forming Machine Rolling Forming Machine:

Strut Channel Forming Machine
Series Details Parameter Comment
Material Raw material Galvanized steel Customer confirmed
Material thickness 1-2 mm
Decoiler Roller station 25 station The standard one to match the production line
upper 3 + down 4 to level the coil.
Loading capacity 3 Tons
Coil inner diameter 450-600 mm
 

 

 

 

Roll forming machine

 Guiding device Placed on the machine by seller  
Rolling shaft material 45# steel with tempering treatment  
Shaft diameter 70 mm  
Roller material GCr12MoV  
Rolling station 18 stations  
Work speed 0-35 m/min (without punching holes) 0-20m/min (with holes)  
Machine structure Vertical memorial arch frame  
Machine basic frame Steel plate welded  
Bearing Chinese famous brand Harbin Famous brand of Harbin
Work power 7.5 kw+7.5kw+7.5kw  
Transmission Gear box transmission With cover
Safety cover available  
 

Appearance

 Good appearance with no burrs in steel body nor traces of rust or defects in painting.

Good electrical and hydraulic cable organization Car painting make the machine more glossy

 We confirm each detail can match the standard, ensure the machine is 100% new!

 
Decoiler, we can change to hydraulic one if you need.

End other Product：

More detailed pictures of the machine：

 

stud framing machine

Metal Load Bearing Stud Framing System (Heavy Gauge) Steel Roll Forming Machine PLC Control System

Metal Load Bearing Stud Framing System (Heavy Gauge) Steel Roll Forming Machine PLC Control System

Description of Load Bearing Stud Framing System (Heavy Gauge)  Roll Forming Machine

ZTFRM provides a comprehensive range of structural framing components and accessories, with thicknesses ranging from 20 gauge to a maximum of 10 gauge (118 mil). Their complete line of studs, joists, and track systems complies with ASTM, ICC, and UL standards. ZTFRM Products employs advanced technologies and engineering techniques in light frame manufacturing to ensure that their products meet industry benchmarks for performance, strength, safety, and functionality.

ZTFRM offers a range of studs with various flange widths designed for diverse applications. You can easily find the system you need using the ZTFRM iTools – Structural Stud Lookup Tool.

Flange sizes available are 1-3/8”, 1-5/8”, 2”, 2-1/2”, and 3”. Thickness options include 33 mils (20ga), 43 mils (18ga), 54 mils (16ga), 68 mils (14ga), and 97 mils (12ga). Additional member depths of 7-1/4″, 9-1/4″, 11-1/2″, 13-1/2″, and 14″ can also be supplied.

Profile drawing:

Applications of Structural Metal Framing include:

– Exterior lateral load-bearing curtain walls

– Axial load-bearing exterior walls

– Interior load-bearing walls

– Rafters, purlins, and girts

Load Bearing Stud Framing System (Heavy Gauge) Roll Forming Machine working flow:

The Technical Specifications Of The Load Bearing Stud Framing System (Heavy Gauge) Rolling Forming Machine：

Load Bearing Stud Framing System (Heavy Gauge) rolling forming machine
1.Material of coil Material Thickness 0.4-0.9mm galvanized sheet full hard 85-95, G550, PPGI
2.Forming system Rolling Speed  0-40m/min( without the cutting time)
3.Main body

 

 Roller Stations About 14 stations
Roller Material 45# Steel with quenching 60mm shaft
Maim Motor Power 7.5 kw
Hydraulic cutting Power 8.5 kw
Bearing Rubber sealing bearing
Material Of Cutting CR12 with quench treatment
Hardness HRB 85-95
Tolerance +-1.5mm
4.Cutter Cutting way Stop cutting
5.Voltage Electric Source 380V 50Hz 3Phase

Also can satisfy Customer’s require
6.Control system Control System PLC Delta
Inverter Yaskawa
Weight About 2.5 tons
Way Of Drive 1 inch single chain
MOTOR Under the frame of the machine

More pictures of the machine：