HG32 machine supports material thickness within 0.4-2.5mm, the diameter range from 10-45mm and the machine speed could make from 30-80m/min.

We design this machine as cantilever type, for you can change moulds to make various types pipe easily and quickly. By this kind of you can save 2/3 time when comes to change machine moulds.

For the whole machine, it is easy to install and transport. The machine will be made as a whole, so you do not need to install it complicated. HG32 cantilever type welding pipe machine is good for those who need to make small diameter but with various types decorative pipes.

HG32 welding pipe machine using technology has the following features:

• It supports many kinds of material like carbon steel, steel and others.
• One machine could make a large range of pipe sizes by changing mold.
• One machine could be used to make square pipe, round pipe by changing mold.
• High working efficiency but low energy consuming. The power is 200KW
• The pipe made by this kind of machine could be used in many areas like water tube, wire pipe and others.

Here are some basic parameters for your reference:

Work flow:

Raw material (steel coil) —- uncoiling —-non-power leveling —-roll forming —-high-frequency welding → removing burrs outside of weld seam —-cooling —-sizing —- cutting —- run-out table

Main elements
Double head uncoiler	1
hydraulic shearing and manual welding machine	1
Coiler feeder to accumulator	1
spiral accumulator	1
forming and sizing mill	1
F5-200kw solid state H.F welder	1
Electric control system	1
CNC flying friction saw	1
Roll out table	1

HG76 welded pipe making mill will be made to gantry type for processing large diameter pipe in a high speed. As its name shows, HG76 gantry type pipe making mill will be displayed like a dragon. When it works, it has fast speed like a dragon running. This type machine is quite good for who need to operate a pipe factory. Here are two reasons for your reference: for one thing, HG76 supports more types of welded pipe in large range pipe diameters. For another thing, as fast and high speed, HG76 welded pipe making mill could make pipe in great quantity.

HG76 welded pipe making mill features:

• High speed, low energy consuming. And low workforce needed. The electricity of this machine, we have process by special technology, so it can work within low energy consuming.
• Large range pipe diameter supported.
• We provide free service, free installation and free training service.
• Easy to install and easy to change moulds.
• The main roll forming machine also could use together with other roll forming machine to make different types finished product just by changing mould.
• Durable to use, normally speaking, and this machine could use more than 20 years.
• If you need, our machine also can help you curve time, date, company name or other words on the finished pipes.

Work flow of HG76 welded pipe making mill:

Main elements of HG76 welded pipe making mill:
Double head uncoiler	1
Hydraulic shearing and manual welding machine	1
Coiler feeder to accumulator	1
Accumulator	1
Forming and sizing mill	1
F5-200kw solid state H.F welder	1
Electric control system	1
CNC flying friction saw	1
Roll out table	Steel frame, if you need the automatic one then we can change for you
Tech service	The tech team needs to stay at customer factory 6 months, training customers till everything works well. And the all fee will be covered by customer.

HG127 carbon pipe producer could be used to make pipes from diameter from 20-127mm within the wall thickness 1.0-4.0mm, and the working speed could reach 30-80m/min.

We design HG127 carbon pipe producer in the shape of gantry type for reaching high speed meanwhile supporting large range pipe diameter. This machine size is quite big, so when prepare factory, you need to at least prepare 9 meters long and 5 meters height. For the cutting saw, this machine takes servo flying cutting saw for making machine totally automatic and fast speed.

1. Brief introduction of HG127 carbon pipe producer :

HG120 is mainly used for producing pipes diameter between 50—152 mm (round pipe), square pipe size among 40-120mm, and rectangle pipe range among 60—40 100—140 within the wall thickness from 2.0-5.0mm.

2. Basic information of HG127 carbon pipe producer:

• Supported material(the material should be up to YB189-64 standard):

1. Carbon steel, steel.
2. Coil width: 160-480mm
3. Coil thickness: 2.0-5.0mm
4. Inner diameter: 550-610
5. Out diameter:1000- 1600mm
6. Max weight: 6 Ton

2).Finished pipes size samples:
a: Round pipe: 50-152mm
b: square pipe:40x40mm, 50x50mm,100x100mm and 120x120mm
c: rectangle pipe: 0—40 /60—80 /140—100
d: wall thickness: 2/5mm
e: pipe length: customized according to your needs.
Working speed: 30-90m/min
3).Solid state H.F welder 400KW
4).Water used per hour 40-50T/h, the reservoir should be 70 cubic meter
5).Work flow of HG127 carbon pipe producer.
Loading car-decoiler-leveling device and feed coil device-welding two coils together machine- deliver /accumulator-leveling second time/roll forming the first time–device prepared for welding–rolling shape part–remove welded scare part–cooling down part–sizing-pipe straightening part–flying cutting saw– roller bed–runout table–packing

The information fo the high accuracy galvanized steel weld pipe roll forming machine metal tube roling machine

Feeding trolley —-uncoiler—- shovel head machine—- pinch—-shearing—- welding—-deliver—-stroehouse —-’flattening —-forming—-welding guidance—-extrusion welding—- scraping scar —-water cooling—-sizing —-straightening—- flying saw —-roller—-bench—-packing—-warehousing

the main specifications of welding pipe products

name	type	specifications
pipe	circular pipe diameter	50–152mm
	square pipe	40 square,50 square,100 square,120 square
	rectangular pipe	60—40,60—80,140—100
working speed		30-70m/min
lenth		6m
width		2-5mm
water flow		40-50T/h
reservoir capacity		70cubic meter

The composition of Automatic welded pipe cold roll former mill

Un-coiler System

Function:the two cone head tighten the steel coil through expanding its inner hole,driven by a motor,the two cone head rotation,and the steel coil will strip apart.

Structure:cone seat device;slideway device;cylinder pushing back device;cone head rotating device;braking device;disconnecting devie

the outside diameter of steel coil Φ1000-1600mm;

the weight of steel coil 6T(max);

The cone head driving motor 4KW

Forming device

Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain

transmission,roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is working

Feature : Ensure stability , precision and lifetime.

Spare parts ( for free)
1. Easy damaged parts: conk 2 pcs, fuse-link 4 pcs;
2. Rubber mat 1 pcs;
3. Bolt spanner 1 pcs

 

Solar panel reflector, half round tube roll forming machine

Solar panel reflector is a kind of half round tube, by it you need to put some water tube in it. The reflector gives the sunshine to the tube and then makes the water hot. For the roll forming machine of making solar panel reflector is not easy to make as you have to make the edge staight and make the round shape diameter is right to the tube.
Solar panel reflector, half round tube roll forming machine could be used to make solar panel reflectors in batch fully autoamtic. The solar panel reflector mateiral is aluminum, which is anti rusting and has better reflecting effect. The material thickness is around 0.4 to 1.0mm. As the solar panel reflector needs to warp the tube and let the light heat collected evenly, the reflector edge must be very straight.

The Solar panel reflector roll forming machine elements:

No.	Item Name
1	Decoiler (manual or motor version)
2	Leveling system
3	Main roll forming machine
4	Sizing part
5	Shearing system
6	Runout table
7	PLC control system
8	Hydraulic system

Here are the machine pictures for your refernece:

Why our machine is different with others?

1.For making sure the round tube shape perfect, we take the vertical roller and horizontal rollers design.
2.To make sure the size accurate, we add turkey head. When the shape and diameter is right then the finished product can pass the Turkey head smoothly. Or else the machine will stop to word.
3.High quality rollers and processed accurately to make sure the roller durable and long time to use.
4.With beautiful machine protection cover, to make sure when using it is safe and the appearance is beautiful.

ZSHG50 Precise Argon-arc TIG welder tube forming machine Decorative pipe

Argon-arc TIG welder tube forming machine is a kind roll forming machine. Take steel coil with thickness 0.3mm-1.0mm, or 1.0mm-3.00, by many steps of rollers cold bending system, to form a seam tube, then the TIG welder to form the pipe as a seamless tube.
Argon-arc TIG welder tube forming machine forming machine is designed according to the tube diameter and the thickness of the tube, the more thickness, the slower speed. The speed is about 3-12 meters/min. Comparing with the high frequency (HFI) welding pipe forming machine, this Argon-arc TIG welder tube forming machine is much cheaper in cost.

This Argon-arc TIG welder tube forming machine is formed by : Unfolding Strip—Branding—Forming—Welding—Grinding—Sizing–Straightening—– Length fixing— Cutting   Unloading
The Argon-arc TIG welder tube forming machine is newly designed based on practical producing and acquiring the advantages of equipment home and abroad,which is also convenient in operation and maintenance.

Below is some specifications of the ZSHG50 Precise pipe forming machine:

4.Finished stainless steel tube specifications:
For Round tube: Φ19.05—Φ76.2 mm Thickness: 0.4—4mm
For square tube: 15×15—60x60mm Thickness: 0.4—4mm
For rectangle tube: 15×15—40x80mm Thickness: 0.4—4mm
Tube Length: 4m—10m
5.Production speed for the stainless steel tube: 0.5—7m/min
6. Land for installation: 24mx1.2mx1.4m (L x W x H)
7. Workers required: 1 person can operate 2 sets of this Tube Mill.
8.Voltage: 415V/ 420V/ 440V
9.Process flow:

1.General Introduction:
ZSHG50 Tube Mill is designed to produce SS welded round tubes of Ф19.05—Ф76.2mm in diameter and 0.4—4mm in wall thickness, with the characters of advance, steady, perfect and maturity etc. The mill line is newly designed based on practical producing and acquiring the advantages of equipments home and abroad,which is also convenient in operation and maintenance.
2. Main Technical Parameters:
2.1 Material of the coils: Stainless steel
Strip Width: 59–240mm
Strip Thickness: 0.4–4mm
Coil Weight: 3T
2.2 Finished Product Range:
Diameter of round tube: Ф19.05–Ф76.2mm

2.3 Wall thickness of finished tube: Round: 0.4–4mm
2.4 Length of finished tube: 4–10m
2.5 Fixed
2.6 Forming Speed: 1–8m/min

(1) Feeding guide bracket: 2 groups; Clean linking device: 1 pcs
(2) Vertical stand: 6 groups, material: 40Cr; the tempering high-frequency quenching fine grinding chrome plated processing. Material for shelf: HT200
(3) Horizontal shaft: material:40Cr diameter of axle: 50mm
(4) Vertical shaft: material:40Cr diameter of axle: 35mm
(5) Horizontal stand: 7 groups; 40Cr; the tempering high-frequency quenching fine grinding chrome plated processing
Material for shelf: HT200
(6) Slow wave box transmission system: 1 set
(7) Driving motor: 1 piece
(8) Machine base: 1 set
(9) The universal shafts connection (Chuanxin Groups)
(10) Grinding shaft: material: 40Cr

We also have the High Accuracy Galvanized Steel Weld Pipe Roll Forming Machine if you want to know about this steel welde pipe roll forming machine or TIG welder tube forming machine Decorative pip you can contact us with Email roofingmachine@zhongtuocn.com

ZHONGTUO High Frequency welder pipe forming machine

ZHONGTUO cold bending roll forming machinery factory is professional offering the high frequency welding pipe machines for making the round pipe, the square pipe and the rectangular pipe and the oval pipes.

The HF welder tube forming machine is one kind of the tube forming machine, the difference is that , there is a high frequency welding system to make the tube from seam to seamless. The same with some other cold bending machine is that, the HF welder tube forming machine also can produce different sizes bu changing the molds. It can make stainless pipe, carbon steel pipe in the shape of round pipe, square pipe, rectangular tube, oval pipe and others.

The features of the high frequency tube machine are as below:

1 High speed, the rube mill is with high frequency welding system and servo fly saw cutting system, so the speed can achieve 40 meters/min-110 meters/min
2 Can produce many shapes of pipe, can many size of each size tubes.
3 Cutting system is the servo fly saw cutting system.
One machine could be used to make various types and ranges steel pipes by changing moulds. For those who needs to run factory of steel pipe, just 3 sets of machines then you can cover steel pipe diameter range from 10-127mm within the material thickness from 0.4-5.0mm.

The flow of the high frequency tuber forming machine is as below:

Single-arbor un-coiler –’Strip-head Cutter and welder–
Spiral Accumulator—Forming sectionï  Flattening unit +Main driving unit +Forming unit +Guide unit +High frequency induction welding unit +squeeze roller—De-burr frame —Cooling unit –Sizing unit and straightener –Flying saw under computer-control –Run-out table—straightening

There are two kinds of high frequency tube forming machine,one high frequency tube forming machine is with cantilever structure, the forming rollers are on one side, and the power are o the other side. The other frequency is with Dragon Gate structure, similar to the ordinary cold bending roll forming machines.

Below are the pictures for your reference:

The cantilever structure high frequency tube forming machine