Tag forming machine

double layer roll forming machine
Product , Roof/Wall Sheet Forming Machine

IBR Metal Steel Roof Tile Forming Machine

IBR Metal Steel Roof Tile Forming Machine

Generally speaking, an IBR sheet roll forming machine can easily produce the metal roofing sheets at the speed of 25 meters to 50 meters per minute with Inverted Box Ribs. IBR metal sheet roll forming machine enjoys advanced PLC control system & Omron encoder and is capable to run both automatically and manually.

What is IBR panel sheet?

IBR, abbreviated from “Inverted Box Rib”, usually applies to outside cladding or roofing materials in commercial, industrial and residential buildings. Besides, the raw material is mostly Galvanized steel with thickness stretching from 0.4mm-0.8mm, and the width between 925mm and 1,219mm. Sometimes customers also employs PPGI and the thickness also could be from 0.18 to 0.2mm if the customer uses SG550 hardness strong material. IBR roofing roll forming machine and corrugated sheet roll forming machine are TOP 10 metal roofing rollformers in African steel building industry.

Based on the IBR sheet features, we design machine like following:

Technical Specifications of 686 IBR for Example Sheet Roll Forming Machine:

1.Uncoiler: Manual Uncoiler or you can choose hydraulic decoiler

2.Inner diameter: 508mm

3.Outer diameter: 1250mm.

4.Loading weight: 5 tons or 10 Ton

5.Forming speed: 12m/min.to 50 m/min

6.Forming steps: 16 stations

7.Material of Shafts: 45# high-quality steel

8.Diameter of Shafts: 70mm

9.Material of Roller: high quality 45#steel coated with hard chrome 0.05mm.

10.Thickness of Siding Plate:25mm

11.Transmission: chains-sprockets or gearbox

12.Motor Power: 15 KW

13.Material of cutting blade: Cr12 with quenched treatment 60-62

14.Hydraulic Power: 4 KW

15.Panasonic PLC Control system, touch screen, frequency converter

16.Voltage 380V/50HZ/3phase or customize

The following part is about the details of the IBR machine:

1.For the gear it is important for the machine we use Chinese famous brand HRB

2.For the leveling part, we will use two layer and handrail adjustment.

3.For the roller we use the carefully polishing to make sure it will not damge the surface of raw material.

The main parts of the IBR roof panel roll forming machine is composed by the following elements:

Manual Uncoiler;

Feeding Guider;

Roll forming machine;

Hydraulic Cutting system;

PLC Control System;

Run-out Table

 

For the IBR roofing machine above is about the slow speed like 25 meter per minute. We also have another options like 45 meter per minute, and here is the machine pictures for your reference:

ZTRFM has been dedicating to roll forming technologies for over 2 decades and now boasts strong experience, capabilities, innovative thinking and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.  

 

glazed tile roll forming machine
Roof/Wall Sheet Forming Machine

Glazed Roofing Tile Roll Forming Machine

Glazed Roofing Tile Roll Forming Machine

Glazed tile roofing roll forming machine is also called glazed color steel roofing tile roll forming machine or tile roll forming machine, roofing sheet Machine, color steel roof tile machine.
Glazed Roofing Tile Roll Forming Machine application:
This type of glazed tile enjoys beautiful, classical appearance and grace taste. It can be widely used in villages, hotels, exhibitions, vocation villages, family construction and outdoor decorate.

Glazed tile machine
Its flow chart:

Glazed Tile Roofing Roll Forming Machine Uncoiler System:
Usage: support steel coils and uncoil them through a turntable .
Passive uncoil pulled by roll forming system
Loading capacity: 5T
Uncoiling width: 1500mm
Inner diameter: 450-550mm

Glazed Tile Roofing Roll Forming Machine Main Roll Forming System:
Usage: Welded sheet structure, motor reducer drive, chain transmission are used to keep products in shape and precise . Rollers are chromed which allows a smooth surface of the molding plate which is not easy to be marked when stamped.
Length of the main part: about 6500х1450х1500
Weight of main part: 3.8 tons
Voltage: 380v 50hz 3 phase
Roller fixer: middle plate
Frame: 350 H steel welded
Drive mode: chain
Material of rollers:45# steel, surface hard chromium plating.
Material of shafts: 45# steel
Diameter of shafts: φ80mm
Number of rollers: 13 rollers
Main power: 5.5kw

Glazed Tile Roofing Roll Forming Machine  Shearing Mechanism:
Feature : Ensure stability, precision and cutting speed
Function : Automatic cutting controlled by PLC
It employs hydraulic drive and automatic location to decide the dimension and cut target products.
Material of blades: Cr12 quenched
Power supply : hydraulic power
Components: one set of blade, one hydraulic tank and one cutter machine.

Glazed Tile Roofing Roll Forming Machine Hydraulic Station:
It is controlled by a gear pump which drives the cutter machine to cut after hydraulic oil is added into the hydraulic oil tank
Hydraulic oil: 46#
Components: a set of hydraulic tank , a set of hydraulic oil pump, four hydraulic pipes and two sets of electromagnetism valves.

Glazed Tile Roofing Roll Forming Machine Electric Control System:
1. PLC , frequency converter , Delta touch screen from Taiwan to ensure high speed yet stability, precision and lifetime.
2. Other electric element are Panasonic.

ZTRFM has been dedicating to roll forming technologies for over 2 decades and now boasts strong experience, capabilities, innovative thinking and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.
At ZTRFM, various payment terms are acceptable,you can choose what is convenient for you. Also we offer excellent after-sales services. Typically , we offer 1 year warranty and whole life technical support. Our engineers can work overseas and clients can also come to be trained to how to operate machines.

For more information, please contact me at Whatsapp:008618730769688 or send an email to cnzt005@zhongtuocn.com

Shutter doors roll forming machine
Metal Door Machine

Fully automatic roller shutter door roll forming machine

Zhongtuo cold roll forming machinery is engaged in manufacturing, supplying and exporting an extensive range of Rolling Shutter Making Machine since 1996. Our machines are designed and developed with time and date for making fashion and durable rolling shutter with the proper bandings and smooth curves to the metal sheets. Our machines can work for long hours consistently with any problem at low energy consuming. We offer these machines in different specifications and at economic rates in market.

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light U channel roll forming machine
Light Steel Keel Rolling Machine

High quality Zhongtuo ceiling or wall participation U channel or metal track roll forming machine

The machine working speed could reach 26m/min within the material thickness 0.4-0.8mm. Different with other cold roll forming machines, ours put quality at the first place. Normally speaking, our machine could use more than 10 year without any problem.

For making what kind of U channel, we will customize according to customer requirement, including machine power size and others also could be customized according to customer needs.

Where the U channel could be used for:

  1. Use the U channel for the main light keel when ceiling making.
  2. For interior wall building, this is made for making a big room into more small rooms.
  3. Normally speaking U channel or metal track will be used together with C stud as cross light keel.
  4. Compared with wood keel, metal U channel has advantage of light weight, easy to install, durable and others.

 

Here are some machine parameters for your reference:

 

Here are some machine basic parameters for your reference
Raw material Processing material: GI
Material thickness: 0.4—0.8mm
Material hardness:550 MPA—350 MPA
Formed width: 65mm
Forming speed: 20m/min
Main machine information size and weight Length of the main part: 3300…800…1400mm
Weight of main part: 3 tons
Voltage Voltage : 380V/50HZ3Phase (as customer’s request)
Roller fixer Guide column
Frame middle plate welded, memorial arch frame type
Frame thickness: 25mm
Drive mode gear box
Material of rollers GCr12MoV
Material of shafts 45# steel with tempering
Diameter of shafts φ40mm
Number of rollers 10 rollers
Main power 3kw
Cyclical planetary gear speed reducer
Noted: different sizes will be produced by adjusting the spacers by hand.

 

Main elements of the machine
Decoiler 1 set
Main roll forming machine 1 set
Punching machine 1 set
Flying track cutting saw 1set
Computer for PLC station 1 set
Counter 1 set
Hydraulic Station 1 set
Runout table 1 set

 

Related Light keels, all those types we also customize machine for you:

U channemetal track

Multifunction Keel Forming Machine-1

 

welded pipe roll forming machine
Welded Pipe Machine

HG50 welded pipe machine, cantilever type pipe making roll forming machine

Here I will introduce HG50 welded pipe machine cantilever type. This machine is good for those who needs make various types small pipes within the wall thickness 0.5-3.0mm, and pipe diameter from 10-60mm. HG50 welded pipe machine also work at the speed of 30-80m/min.

Working Principle:

For welding, it makes full use of two sciences-high-frequency current Skin-Effect and Adjacency Effect to make the current concentrate on the edge, then the temperature will reach to the point of welding. Then we can make the sheet to pipe by rolling and make the edge melting to one.

Features of HG50 welded pipe machine:

  • Two types available for you to choose cantilever type and gantry type.
  • Support various type materials like carbon steel, hot rolled coil, low carbon steel and others.
  • Support material thickness from 0.5-3mm.
  • Support pipe diameter from range 10-60mm.
  • Easy and fast to change mould.
  • Able to make various types pipes like round, square, oval and others.
  • Lower energy consuming, lower workforce consuming and others.

Here are some basic parameters for your reference:

Main elements introduction
Decoiler Double head decoiler-inner expanding manual
Material width: 39.88 200mm
Material thickness: 0.4 2.0mm
Outside diameter:900 1800mm
Inner diameter: 500 520mm
Max weight: 2500kg
Main roll formingmachine part: Coil leveling and feeder part 1 set
Rollers-horizontal(6)
Diameter: Φ60mm
Material: 40Cr		 cantilever type, change roller at the side of machine
vertical roller: 5 sets
Mode: Passive rotation		 Material: 45# steel
Diameter: 30mm
Machine for removing weeded sacra 1 set
Guide roll stand for controlling direction of pipe seam to insure pipe seam flatly and straightly entering into extruding rollers. 1 Set
One set of extruding roll stand for controlling weld seam to realize successful welding. 1 set
Scraper frame for scraping outside weld seam 1 set
Installation bed along with forming machine 1 set
Water cooling device 2 set
Size diameter part Mainly fine shaping pipe after welding and controlling size accuracy. Horizontal roll stand and vertical roll stand.(structure same as forming device)
Roughly straightening machine frame Type: Turk’s head type, 4 rolls two side
One installation bed along with sizing main machine. 1 set
Drop tube stand: It is welded frame type by plate, with part that can give signals for guiding the length.
Runout table Customize according to customer need.


welded pipe machine

double layer roll forming machine
Roof/Wall Sheet Forming Machine

ZT-840/980 Double layers color steel roll forming machine

ZT840/980 Double layers color steel roll forming machine

ZT-840/980 Double layers color stee roll forming machine using the latest double layer design,one machine using two type plates ,small footprint,easy to transport,saving costs.Our sales service,can do special design and manufacture according to user requirements,Meanwhile the user guide, production, installation, commissioning maintenance.

Details:

The features of the 840/980 Double layers color steel roll forming machine:

850/860 Double layers color steel roll forming machine adopt a high level of automatic control software, production information management.

The entire unit automation control system uses highly integrated network,make the automated system better performance.

850/860Double layers color steel roll forming machine also has the operation, maintenance, maintenance and mechanical commissioning mold advantages of easy replacement.

double layer roll forming machine

850/980Double layers color steel roll forming machine Affordable,can synthesize one machine of the two models,that saves floor space, but also costs far less than the two double single machine,it  is the user’s preferred.It is widely used all-steel plant frame, single-sided color plate steel plant, multi-span steel structure workshop, with wooden beams driving workshop, villa-style office buildings and even across the color plate color steel ceiling, roof and floor, span Workshop, shed light steel ring.

Color fixation equipment installation have transmissive and a dark button concealed in two.Transmissive fixation is the most common way to color-coated steel roofing and siding installation of equipment,That is self-tapping screws or rivets color plates fixed to the support member (eg purlins) on,transmissive fixed into a fixed crest  trough fixed or their combination.Dark button concealed fixation is with dark button color plate supporting the special dark button first fixed to the support member (eg purlins) on,Color plate fixation parent center rib and rib ratcheting buckle dark, usually used for roof mounting.