High-Frequency Welding Pipe Making Machine Steel Tube Profile Rolling Line – Open Seam Round Pipe Making Machine
Features of the Steel Pipe Making Machine
The steel pipe making machine boasts high precision in pipe production, stable performance, and high yield. It offers full automation, making operation straightforward, and is designed for durability and robustness. The machine supports continuous production, enhances efficiency, minimizes material waste, and reduces production costs.
Components of the steel Pipe Making Machine metal tube line
The tube mill machine includes several key components:
– Uncoiler
– Forming and welding section
– Welding seam leveling
– Welding seam grinding section
– Initial sizing section
– Bright solid solution
– Sizing and straightening section
– Pipe cutting machine
– Output cutting platform
Control System
The steel pipe production line features an intelligent, high-precision PLC control system with a user-friendly interface, ensuring safe and reliable operation.
High-Frequency Welding Pipe Making Machine
The high-frequency welding pipe making machine operates by uncoiling slitted coils and feeding them into the forming section through the entry section. This setup allows the H.F. pipe making machine to run continuously by utilizing strip joining and an accumulator.
Before the welding process, the pipe is shaped into a round form by passing through a series of driven and idler rollers in the forming section. In the welding section, the pipe is longitudinally welded using a high-frequency induction method. The exterior bead is removed, resulting in scrap, and the weld seam is smoothed out as the pipe proceeds to the cooling section.
Following this, in the sizing section, the pipe is shaped to its specified dimensions. Once sizing is complete, the pipe is cut to the required length using flying saw cut-off equipment and then delivered to the collecting table via a run-out conveyor.
Profile Drawing:
Open seam tube profile rolling forming machine:
Material : DC01 thickness 0.9mm
Speed:10-15m/min
Testing machine: We sue width 33.5mm material testing the machine for customer.
Typical Applications:
Steel Pipe Making Roll Forming Machine Working Flow:
1.Uncoiling: The initial stage involves uncoiling the material.
2.Shear and Welding: Next, the material is sheared and welded as required.
3.Spiral Accumulator: The spiral accumulator manages the flow of the material.
4.Forming: The material is then shaped into the desired profile.
5.High-Frequency Induction Welding: The shaping process includes high-frequency induction welding for strong joints.
6.External Burr Removal: Any external burrs are removed to ensure a smooth finish.
7.Cooling: The welded pipe is then cooled down to stabilize its structure.
8.Sizing: The pipe is sized to meet specific dimensions.
9.Flying Saw Cutting: After sizing, the pipe is cut to length using a flying saw.
10.Run-Out Table: The cut pipes are transferred to the run-out table for collection.
11.Inspection: Each pipe undergoes inspection to ensure quality standards are met.
12.Packing: The finished pipes are packed for shipment.
13.Warehouse Storage: Finally, the packaged pipes are stored in the warehouse.
The Technical Specifications Of the Metal Pipe Tube Machines Roll Forming Machine :
| Tube profile rolling forming machine | ||
| 1.Formed Material | PPGI,GI,AI | Thickness:0.4-1.0mm |
| 2.Decoiler | Hydraulic decoiler | Manual decoiler(will give you as free） |
| 3.Main body | Roller station | 12 rows(As your requirement) |
| Diameter of shaft | 80mm solid shaft | |
| Material of rollers | 45# steel, hard chrome plated on the surface | |
| Machine frame | 350 H steel | |
| Drive | Chain transmission | |
| Dimension(L*W*H) | 9500*1600*1600mm | |
| Weight | 7.5T | |
| 4.Cutter | Automatic | cr12mov material, no scratches, no deformation |
| 5.Power | Motor Power | 5.5KW |
| Hydraulic system power | 4KW | |
| 6.Voltage | 380V 50Hz 3Phase | As your requirement |
| 7.Control system | Electric Box | Customized(famous brand) |
| Language | Support multiple languages | |
| PLC | Can set batch, length, quantity, etc. | |
| 18.Forming Speed | 15-20m/min | The speed is adjus |
Open seam tube profile rolling forming machine roller design and working principle:
The cantilever structure tube roll former has been designed for easy roller replacement in the future. This machine is optimized for smart functionality while occupying minimal space. Regarding the shearing mechanism, we have implemented a disc shear design that maintains the original shape and ensures greater accuracy.
