Introduction of Roll Forming Machine

Roll forming is a continuous bending operation in which a strip of metal each performing only an incremental part of the bend, until the desired drawing profile is obtained.Roll

forming is ideal for producing parts with long lengths or in large quantities with a minimum amount of handling as compared to other types of forming.

The roll forming machine is very important in making sure that the final product is up to standards that the client needs. For some companies, they regularly update their equipment to make sure that they provide the best services. Without the best equipment, it will be hard for clients to keep bringing in more orders because of the poor work.

In addition, we design the machine depends on the drawing profile. And now many drawing profiles can be produced, but each profile requires a carefully crafted set of roll tools. Design of the rolls starts with a flower pattern, which is the sequence of profile

cross-sections, one for each stand of rolls. The roll contours are then derived from the profile contours. Because of the high cost of the roll sets, simulation is often used to validate the designed rolls and optimize the forming process to minimize the number of stands and material stresses in the final product.

Roll forming machines are now being produced so that for similar products with only a change in part width such as stud and track profiles, a new set of profile rolls is not required. This is achieved by the mill being split along its center line and the web, flange and return sizes are set using a control panel that moves the mill rafts centrally to increase or decrease the aforementioned features.

There are some pictures of roll forming machine for your reference, please feel free to contact us if you have any questions.

light keel roll forming machine

IBR roofing sheet roll forming machine

Glazed tile roll forming machine

As we know, glazed tile roof is widely used in large span factory building, warehouse, office buildings, villas, roof, cold storage, air purification room, stores, kiosks, and temporary housing. Our glazed tile roll forming machine can produce any glazed tile according to the customers requests. Glazed tile roll forming machine allow you to do both glazed tile and normal roofing sheet.

The advantage of glazed tile roll forming machine:

1>Molding press, cutting machine, PLC computer control and hydraulic system

2> Machine is stable, no noise and no shake

3>Controlling by computer, PLC display, operation is easy, running is steady and reliable, endurable

4>Support Indian local coil width 1450 and 1220 mm both by one machine

There are some pictures of glazed tile roll forming machine for your reference.

glazed tile roll forming machine

Introduction glazed tile machine

Corrugated Steel Roof Sheet Roll Forming Machine

Corrugated Steel Roof Sheet Roll Forming Machine

As a professinal manufacture in China, zhongtuo roll forming machinery co., ltd has rich experience in making roll forming machines and we will give the customer the reasonal solution. We have our own market research, with the ability to keep up with the times to produce machines. In recent times, corrugated steel roof sheet is favourited by more and more people. And we also designed many corrugated steel roof sheet roll forming machines, many customers have got the machines which they are satisfied with. If you have the requirements, please feel free to contact us.

Corrugated steel roof sheet is an outstanding roofing material that offers superior physical properties. Zhongtuo is favored by professionals for industrial structural roofing and siding, and by home owners for a multitude of DIY applications, due to its high impact strength and wide service temperature range. zhongtuo is high light transmission and large range of profiles allow it to integrate as a high quality rooflight into any roofing profile. zhongtuo is also available in a wide variety of colors.

There are some pictures of the corrugated steel roof sheet roll forming machine and finsihed products for your reference:
corrugated roll forming machine

corrugated steel roof sheet

corrugated sheet roll forming machine

If you have the requirements, please send your requirements to us, we will design the machine according to your needs. And there are many payment ways for your choosing, you can choose the convenientest ways to you.

 

IBR roofing sheet Roll Forming Machine

IBR roofing sheet Roll Forming Machine

IBR roofing sheet roll forming machine is suitable for industrial and civil buildings, warehouses, special buildings, long-span steel housing roofs, walls panel, interior and exterior decoration. it has now been widely promoted with light weight, high strength, rich color, construction convenient, seismic, fire, rain, life Long, maintenance-free features.

IBR roofing sheet has so many features. I list some in the followings.

light weight: 10-14 kg / square meter, equivalent to 1/30 of the brick wall. thermal conductivity: <= 0.041 w / mk.
high strength: can be used for smallpox retaining structure board bearing, bending compression; general housing without beams and columns.
bright color: no surface decoration, color galvanized steel coating in 10-15 years.
Installation flexible and quick: the construction period can be shortened by more than 40%.
oxygen index: (OI) 32.0 (Provincial Fire Safety Products Quality Control Station).

We have rich experience in making IBR roofing sheet roll forming machines, if you have the requirements, we can give you the professional advice to reference. And there are some drawing profiles that we have made for our customers. You also can reference.

Processing flow diagram of machine

Manual decoiler Feeding material into machine Roll forming machine Measure length Hydraulic cutting Finished Products

 

Please feel free to inquiry us if you have the requirements. We are ready for give you the best service.

 

840 metal roof roll forming machine for sale

840 metal roof roll forming machine for sale

840 metal roof roll forming machine is popular for us to sale. Because it not only has high quality but also is beautiful.  We are specialized in making metal roof roll forming machine, if you have requiremnts, please feel free to contact us. Our machine are customized, we can design the machine according to your actual needs. For 840 metal roof roll forming machine example, there are some informations for your reference.

Machine details

Tile type: color steel
Condition: new
Usage: roof
Production speed: 10-15 m/min
Demension: 6.2*1.4*1.5
Weight: 2.5T
Raw material: PPGI/GI
Material thickness; 0.3-0.8 mm
After-sale service: we will provide 24/7 service. And our engineers can help you to install the machine, give you some trainings.

Machine parameters

Manual decoiler:
Capacity: 5 T
Max coil width: 1250 mm
Inner diameters: 450-550 mm
Main roll forming machine:
Frame material: 350H steel
Transmission: chains
Forming steps: 13 steps
Shaft diameters: 70mm
Shaft material: 45# steel
Roller material: 45# steel
Motor: 4 kw
Hydraulic cutting system:
Cutting type: hydraulic cutting
Cutting material: Cr12MOV
Cutting torlerance: 1
Automatic control system:
Brand: Delta
Language: Chinese or English
Function: automatic control the cutting length and quantity
Here is a picture of 840 metal roof roll forming machine for your reference

840 metal roof roll forming machine

W beam highway rail roll forming machine

W beam highway rail roll forming machine

W beam highway rail roll forming machine can produce the high quality highway rail to make sure the people safety who is driving on the road. There are two waves and three waves highway rail we can make for you. And in the followings, i will detailed introduce the w beam highway rail roll forming machine for you.

Highway rail is the main form of semi-rigid guardrail, which is a continuous structure of corrugated steel guardrail splicing and supported by the main column. When the vehicle collides with it, the corrugated steel guardrail will not be easily crashed or damaged due to its good crash-worthiness and energy absorption, meanwhile it will also be able to protect the vehicle and the passenger.

There is a sample of W beam highway rail roll forming machine for you check:

Equipment parts: decoiler, roll forming machine, forming press system, hydraulic cutter, hydraulic system, computer control,counter.

1. Suitable material: Q235A galvanized steel, width: 440mm, thickness 3.0mm

2. Forming speed: 10-12M/min

3. Forming roller station: 20 stands

4. Leveling roller station, 7 stands

5. Guiding and feeding roller, 4 stands

6. Roller material: Gcr 15 bearing steel after treatment, HRC58-60

7. Roller shaft material: No.45 high grade material after treatment

8. Roller shaft dimension: 100mm

9. Main motor power: 45 KW

10. Transmission: by gearbox

11. Leveling rollers motor power: 2.2KW

12. Hydraulic motor power: 11kw, hydraulic pressure: 20Mpa

I will show you some pictures of w beam highway rail for your reference.

highway_guardrail

Glazed roof tile roll forming machine for India market

Glazed roof tile roll forming machine for India market

We have more and more Indian customers. So we have rich experience in making various types of machines for Indian customers. Especially we are professional in making glazed roof tile roll forming machine. We will show you a video about the glazed roof tile roll forming machine that took by Indian customer.

The roofing sheet machine in the video is a kind of very popular glazed roofing sheet roll forming machine in Indian market, we have many customers from India, and this roof sheet profile is acceptable by almost all the customer from different cities of India, that is to say, this is a standard profile in India market. This roofing sheet roll forming machine can use the material 1220 mm and 1450 mm, this is two width of the India steel coils. So you have two options, this is easy for you to prepare the material. We have produced many this same machines for our India customers, if you have the same demand please let me know, I will give you a offer. And we have office in Mumbai, we can give you better after-sale service.

Roof Tile Making Machine

Roof Tile Making Machine

Roof tile making machine can create a profitable medium-sized production facility for an entrepreneur who would like to start a roof tile plant. They are also simple to operate and to maintain. As you know, roof tile making machines have so many advantages. Roof tiles are durable and have a beautiful appearance. Meanwhile, the roof tile has light weight, it is easily to thansport and install.

Some parameters of roof tile making machine

Processing material: colored steel plate, galvanized plate, or aluminum plate

Material thickness: 0.3—0.8 mm

Material hardness: 195 mpa—350 mpa

valid width: 1176 mm

Wavelength: 207 mm

Step height: 30 mm

Step length:150 mm—380 mm(adjustable)

Forming speed: 8-12 m/min

Working speed :3-5.5 m/min

Some pictures of roof tile making machine

roof tile making machine

IBR roofing sheet roll forming machine

If you want to know more about the machine, feel free to contact with us. We can show you the whole line of the machine and we can give you the video to check.

In addition, if you have enough time, welcome to vist our factory. We will have a happy cooperation.

 

Ratio of C-section steel machine to Z-section steel machine

Our company specializes in the production of various rolling machines. At the same time, it provides shipping services. We guarantee the safe arrival of the goods at the port of your country.

IMG_1034

Our company’s main products are pipe making machine, roof tile making machine, rotary punching machine, roofing sheet making machine, rolling shutter machine, the cutting tool, roofing sheet machine, building materials, bending machine, forming machine, metal roofing roll forming machine, steel pipe making machine.
We ensure that mechanical equipment reaches the port of the customer’s country. The company has many years of rich experience in handling import and export shipping, has many professionals familiar with the maritime market, and maintains long-term good cooperative relations with major shipping companies. Advantage shipping routes: Southeast Asia, Australia and New Zealand, India and Pakistan, Europe, the United States, Middle East and Africa, Red Sea, South America and North America.
No matter where you are in the world, we can guarantee the normal arrival of goods.
It is our honor to provide you with the best service.

IMG_1077 IMG_1042

Comparisons between C-section steel press and Z-section steel press
A. When the general roof load is large, the calculation of C-purlin is difficult or the calculation result needs to choose the super-large C-purlin, Z-purlin should be considered.
B. In areas with large basic wind pressure, purlin calculation is often controlled by wind suction, and Z purlin can also be used when it is difficult to calculate with C purlin.
Characteristic of C-section steel machine and Z-section steel machine:
Because the inertia distance of type A and Z purlins in weak axis direction is larger than that of type C purlins, there are many types of type C steel machines, so their integrity is better than that of type C purlins. Type C steel machines are generally suitable for roofs with gentle slopes, while type Z steel is suitable for roofs with slopes greater than 1/4.
B. Because the connection should be firmly overlapped, the overlapped purlins will become continuous purlins, while C purlins can only be calculated according to simple purlins.
C and Z purlins are smaller than C purlins, which can save material and reduce cost. But installation and transportation are more complicated than C purlin.
The production process equipment of color steel tile machinery and equipment is very simple, mainly vibration machine and plastic mould, with little investment. But the production efficiency is very low. Because of the use of thinner concrete material, rather than compaction, the internal pore is more, so the flexural strength of this kind of tile is poor. In addition, the life of plastic mold is also limited, making the cost and price of this color tile are higher, and it is not competitive. So far, it has not been welcomed by users and few applications. However, as a color tile processing method is very distinctive.
Firstly, the four corners of the front and back queues of the color steel tile machine are aligned from the frame to the end of the axle. Then, from the first row to the last row, find a line to straighten, check whether the lower axle is in a straight line, and adjust the left and right sides of the lower axle to a level.
Find the center of the first and last row of the color steel tile equipment, then fasten the lock mother on both sides, draw a straight line before and after the center of the middle wheel, and adjust the gap between the upper and lower axles, then adjust the machine along the straight line.
When the floor steel bearing plate is installed, it can be used as a construction platform. At the same time, it does not need to use temporary support, and it does not affect the work of the next floor construction plane.
The steel bearing slab on the floor can be used as the floor reinforcement, which reduces the workload of installing the steel reinforcement on the color steel tile equipment.
According to the different cross-section shape of the steel bearing slab on the floor, the amount of floor concrete can be reduced by up to 30%, the floor weight can be reduced correspondingly, the size of beams, columns and foundations can be reduced, and the overall performance of the structure can be improved.

 

Fault Analysis in Use of Light Steel keel rolling forming machine

Light Steel keel rolling forming machine is a cold bending equipment used to process light steel keel. A good light steel keel rolling forming machine can guarantee the strength of keel material and the quality of light steel keel. And our company’s fully automatic light steel keel rolling forming machine operation is very simple, greatly improving the efficiency of the production and processing of profiles.

QQ图片20190110163852_ QQ图片20190110163855_ QQ图片20190110163902_
As a professional manufacturer of Light Steel keel rolling forming machine, we would like to briefly introduce the troubles we often encounter in the process of using and how to detect them. If the fuselage sways, then check whether the bolts connecting the grinding head and the frame loosen and tighten in time. If the pressure of the hydraulic pump is on the low side, it should be adjusted in time. If it can not be adjusted all the time, it will prove that the hydraulic pump has serious wear and tear, and it should be repaired or replaced in time.

In addition, check the light steel keel rolling forming machine’s control valve. First, clean the safety valve. After cleaning, check whether there is wear problem in the valve core. If there is wear, replace it in time. Normally, the valve core can not exceed 0.06 mm in service time, otherwise the quality of cold-formed steel processing will be seriously affected.