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Slotted Cable Tray Roll Forming Machine

Our organization is counted among the leading manufacturers, wholesalers, traders, exporters, and suppliers of supreme quality Slotted Cable Tray Roll Forming Machine. Made from high quality metals in compliance with the industry set parameters, these machines are widely appreciated by our clients. Offered machines are known for their shock proof body construction and high resistance to corrosion.
Material
Processing material: colored steel plate, galvanized plate, or aluminum plate Material thickness: 0.8—1.2mm
Material hardness: 195 mpa—350 mpa
Material width: 1250mm
Formed width: 750mm
Wave length: 187.5mm
Step height: 75mm
Step length:150mm—380mm(adjustable)
Forming speed: 8-10m/min
Technological process
Uncoiler-feeding system-roll forming machine-cutting system-table
Uncoiler system
Usage:It is used to support the steel coil and uncoil it in a turnable way.
Passive uncoil pulled by roll forming system
Loading capacity:5T
Uncoiling width:1250mm
Inner diameter: 450–550 mm
Entry Beach
Usage:Put the raw material(steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.
Main Roll Forming System
Feature : Ensure stability , precision and lifetime.
Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission ,roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is being stamped.
Length of the main part: about 16000 ,1650 ,1500

Corrugated Sheet Roll Forming Machine

We are indulged in the manufacturing and exporting of Corrugated Sheet Roll Forming Machine. These products are designed to reduce man power and stable steel base design. These machines are used in industrial sectors and are available in market at Compititive Rates. These products equipped with various features including en31 material hafts, elecon gear box , abb motors and more. This forming line has no limit on processing length; you can set a program on the computer control according to your requirement
D coiler 5 ton cap.

Entry Gate with
Roll Forming Line with 18 stations, 10 H.P. electrical.
Control Panel semi auto
Cutting Unit (Hydro.)
Technical Specifications
Maximum sheet width that can be formed : 1250 mm
Maximum sheet thickness in CRCA Strips that can be formed : 1.2 mm
Horizontal distance between shafts : 500mm
Number of forming stations : 16 nos.
Total HP for Line : 8
Speed of the machine : 10 -14 mt / mint
Size of machine : 9500 x 1700 x 1100 mm
Mandrel Uncoiler
Coil weight : 5 MT Max
Coil width : 1250 MM
Coil bore : 450 MM min, 510 MM max dia.
Mandrel movement : Manually adjusted
Back Tension : Manually adjusted
Entry Gate

Entry gate will be provided for movement of sheet to roll former.
Main Base
the main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.
Mill stands (Station)
The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.
Roll shafts
The roll shafts dia. 70mm will be manufactured from quality steel and will be keyed to locate tooling.

Roof Tile Roll Forming Machine

We take immense pride to introduce our company as one of the truthful manufacturers and exporters of Roof Tile Roll Forming Machine. A wide gamut of these machines is Producing by us by implementing world class quality. we are offering you to this Roof tile roll forming machine in as per your requirement. Our Roll Forming Machine is widely appreciated by the customer all around the world due to smooth and constantaly performance. Further, this Roof Tile Roll Forming Machine is Mostly used for manufacturing steel sheets that are used for the roofsof buildings.
D coiler 5 ton cap.
Entry Gate with
Roll Forming Line with 18 station , 10 H.P. electrical.
Control Panel semi auto
Cutting Unit (Hydro.)

Technical Specifications
Maximum sheet width that can be formed : 1450 mm
Maximum sheet thickness in CRCA Strips that can be formed : 0.5 mm
Horizontal distance between shafts : 500mm
Number of forming stations : 18 nos.
Total HP for Line : 15
Speed of the machine : 10 -14 mt / minute
Size of machine : 9500 x 1700 x 1100 mm

Mandrel Uncoiler
Coil weight : 5 MT Max
Coil width : 1450 MM
Coil bore : 450 MM min, 510 MM max dia.
Mandrel movement : Manually adjusted
Back Tension : Manually adjusted

Entry Gate
Entry gate will be provided for movement of sheet to roll former.
Main Base
The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.
Mill stands (Station)
The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.
Roll shafts
The roll shafts dia. 70mm will be manufactured from quality steel and will be keyed to locate tooling.
Drive
The drive to the roll former will be by means of a chain. The main drive will be provided by means of 10 HP motor
Tooling
One set of Tooling with EN grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.
Cutting Unit (Hydro)
Hydraulically operated power pack along with cutting die with 3 HP electrical.

Do you know the factors that affect the roll design of cold roll forming equipment?

With our understanding of cold forming equipment understanding, we will find that according to different equipment, the specific design of the roll is not the same, the specific number of roll stand what is right? In fact, there is no strict standards, which will be affected by many factors, here we do the related introduction we all know the cold forming process is a very complex process, the production process there are still many problems remain to be solved, if the roller design is not reasonable, in the debugging process will appear edge wave, longitudinal bending, pouched wave, corner wrinkle, crack and distortion of deformation defects. After problems re design the working roll, will cause great waste of manpower resources.

The causes of roll design unreasonable, in fact, there are a lot of itself, the thickness of the material and information, and the experience of the designer to design ability will affect the effect of roll, and the frame number, and different defects may be different times influence, generally speaking, the front and the back of the road the middle of the road than the road impact on pouched wave greatly, especially the road behind, a greater impact. Behind the times larger on the same cross section and the effect of longitudinal bending, roll configuration, plate plate is more prone to longitudinal bending. With each pass possible side wave front. The way of side wave appears to influence, a little thin plate are more prone to side wave than a little thick plate, wide narrow side to side wave. So that the impact of these factors, we in the actual Roll forming equipment design, for the material to be used, the reasonable of design, if the technology is not particularly in place, just to be on the safe side, increase the number of road, so a problem occurs, the room for amendment will be relatively large.

840-920 automatic Caigang pressure tile machine equipment

1, using synchronous pressure, 11 rows of 840 axis molding, 920 to 9 rows of molding, smooth face, no wrinkles, no delimit paint phenomenon.
2, the fuselage uses the 300mmH steel welding, the middle plate uses the 14mm steel plate welding.
3, the shaft made of 45# steel, processing rear axle body size 70mm, solid shaft, wheel die made of 45# steel molding, hard chrome plated surface.
4, the transmission uses 6 points double chain wheel, the chain transmission (the internal hanging type), the 3KW planetary gear reducer, the movement is stable, no noise.
5, the plate is connected with the steel plate, which ensures that the machine does not change when pressed.
6, transmission bearings using high-quality 210 high speed double sealed bearings, maintenance free, in order to extend the service life of the machine.
7, hydraulic shear system using CDF-10 gear pump, working independently, motor power 3kw, no noise and smooth running, use long life, shear with iron welding and heavy.

840/900 double Caigang pressure tile machine

840/900 double Caigang pressure tile machine do with different colors of galvanized steel or color steel or aluminum plate as raw materials, production of products used to build houses of the external roof panels and wall panels and interior trim panel or, ceilings, etc. the increase the roof or wall appearance, and durability.
Detailed introduction:
840/900 double Caigang pressure tile machine main technical parameters:
Equipment outline dimension: 6500mm*1300mm*1500mm
Total weight of equipment: 3600kg
Host: 300H steel frame structure
Plate thickness: 16mm
Rolling forming row number: Upper: 9 row (900) lower: 11 row (840)
Molding shaft material: 45# steel quenching treatment
Molding shaft size: diameter 72 (Shi Xin)
Molding press roller material: 45# steel plating hard chromium treatment
Transmission mode: chain wheel chain drive / hydraulic motor drive
Chain wheel chain specification: 0.6 inch
Equipment total power: 6KW
Molding machine power: 3KW
Equipment forming speed: 8-10 M / min / hydraulic drive 15 meters per minute
Rolling material thickness: 0.3-0.8mm
Equipment into the board width: 1000mm/1000mm (can be customized widening, widening the width of the plate: 1200mm/1200mm)
Computer control system: equipment adopts PLC industrial computer control system, system contains 5.7 inches of liquid crystal display Taiwan Delta, in both Chinese and English control program.

Hydraulic shear system: the main hydraulic shear power of 3 kW, shear Cr12 mould adopts the high temperature quenching process. Equipment adopts the hydraulic shear system, with the gear pump working principle, hydraulic pump station system contains a, hydraulic oil cylinder one, two hydraulic oil pipes, solenoid valve two sets.
Production of no production.840/900 840/900 double color coated steel pressure watt machine with galvanized steel or different colors of the color steel plate or aluminum plate as raw materials, production of products for the construction of housing outer roof panels and wall panels and interior decoration plate or, ceilings, etc., to increase the roof or walls of the beautiful, and resistance to use double Caigang pressure tile machine length limit, according to the construction requirements in the computer controller set different sets of data, one click “confirm”, the device automatically according to the computer to set the data for different length of finished products. The production of the finished product surface smooth, flat, no scratches, ease of construction installation. Products in line with national steel structure building standards.

Color steel tile press machining process:

Color steel tile press is divided into three departments: the department roll finale, profiling sector, cut department. Roll finale sector is provided by the electric motor power, chain driven rollers and rolling each other, except by force, profiling sector, is driven to move up and down mold in the hydraulic cylinder can make color steel pressed out regular festival-like, the shape of the shoe, then under the action of shearing blade, according to the requirements of cut to the appropriate size.
These are the tile color steel tile press equipment through by pressing out. Color steel color plate into the molding equipment through a variety of roller, pressed into all kinds of plate, sheet and then become suitable can be used via shear processing.

Color steel tile press handsome in appearance, construction convenient, fast, maintenance-free characteristics. Wave plate steel tile tile equipment: for all kinds of building decorative roof, eave decoration. Has a rich color, long life, corrosion resistance, maintenance-free, convenient construction, light weight and other characteristics by the use of and connection can be divided into ordinary lap, buckle cover type, style seams, material: galvanized steel sheet, F galvanized high-strength steel and other G followed by steel tile universal application, many large industrial plants, warehouses, steel roof trusses and large equipment, are used in steel tile, or called color plate, color-coated steel or even glass formula equipment, making the building the appearance of our lives, the more rich and colorful, beautiful and tidy.
Color steel tile press pressing the colored metal pressure plate series – is the use of color-coated steel sheet by roll roll forming of various waveforms pressure plate. Including color pressure plate, color curved steel, color board wave tile, color steel ceiling panels.
Color pressure plate: for industrial and civil buildings, warehouses, large-span steel structure housing the maintenance of the structure and decoration. Color curved steel plate having a light weight, high strength, rich color, long life, maintenance-free, construction and convenient features: mainly to solve the pressure plate at different angles arc crossing transition problems, not only for the roof cornice arc shut, too It can be used for curved roofing.

We have another type cold roll forming machine you can contact us with Email.

1100 glazed tile press production

1100 glazed tile press products with light weight, high strength, major, good shock resistance, are widely used in high – rise steel construction.
Glazed tile press is divided into three parts, forming part of the roller, pressure-type part, cutter part.
Roller forming part of the drag from the motor, chain driven rollers rotate. Pressure-type part is moved up and down driven by a hydraulic cylinder mold, can be colored steel into many sections, the shape of glazed tile. Cutter tool part is moved up and down driven by a hydraulic cylinder, can be colored steel Waqie off.
1100 glazed tile press production process is as follows: color steel roller into the molded part after molding to-pressure part, pressed into an equidistant one, the cutter is responsible for cutting to length.

Before 1100 glazed tile press used to check the connection is solid throughout, mounting bolts, tighten the nut if, within the left and right chassis lubrication should add a little oil to power-up test machine, first empty running careful observation, with or without vibration, noise, oil window is to oil, whether coordinated motion components, can be installed after all normal mold, mold installation, must be cut off, by hand moving belt or gear motor, so that the table indexing, and the carriage rises to the highest point, the best use of an object supported between the table and the bottom surface of the carriage, to prevent slipping seat natural fall, causing the accident.
Die 1100 glazed tile press used for an upper mold and a lower mold six same size specifications, install upper and a lower mold, the lower mold mounted directly on the six-party table runner, mounted on the upper mold carriage a bottom surface, and place the appropriate thickness of the plate to ensure that the upper and lower mold clamping after four surrounding space uniform, the distance between the upper and lower mold equal to the thickness of the tiles required. Then prevail over mold, table indexing, install the remaining five pay lower die, to drive it all the upper and lower molds were installed after the press shoe.
Roller forming part of the drag from the motor, chain driven rollers rotate. Pressure-type part is moved up and down driven by a hydraulic cylinder mold, can be colored steel into many sections, the shape of glazed tile. Cutter tool part is moved up and down driven by a hydraulic cylinder, can be colored steel Waqie off.
1100 glazed tile machine equipment products with light weight, high strength, major, good shock resistance, are widely used in high – rise steel construction.

Function Characteristics:
1.With full steel welding steel structure,libration frequency eliminate inner-pressure,strong and stable.
2.Wrenched axis force in-phase mechanical block to keep balance with high precise.
3.Intergrated hydraulic systen,up-transmission of stroke,board adjusted range of speed,stable in working station.
4.Backgauge and stroke transmission with electromotion adjustment,manual inching adjust and with digital display.
5.The adjusting unit of stroke range and oil tank are combined together,but separated in work to improve sealing quality.
6.Equipped with inserted length compensated unit on upper mould.
7.Bending machine,over than 250T equipped with hydraulic oil or electricty servo in-pphase unit,and with upper and down work table of length compensated unit,it can install several sets,and work together.

Bending shape:
Press brake and shear tools are available for versatile machine.
Remarkable dies ensure highly accurate bending,die setting is easy.
Through unique system.Tools are highly hardened and provided excellent wear resistance.

light steel keel forming machine

Product Dectription
The light steel keel forming machine can manufacture the galvanized keel, light steel keel. Produced products are in fashionable design and are widely used.
1. Control system: computer control
2. Main forming unit driving motor power: 5.5kw
3. Material of rollers: 45#steel, quenched HRC58-62, coated with rigid chrome.
4. Material of roller shafts: 45#steel
5. Step of rollers: 10steps
6. Forming speed: 10-15m/min
7. Thickness to be rolled: 0.5-1.5mm
Components of Line
1.Decoiler

Usage: It is used to support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system
a. Coil inner diameter: 450-550mm
b. Coil max width: 300mm
c. Max carrying capacity: 3000kg
(you can choose this part with Electric or hydraulic)
2. Entry leveling and punching dots
This part will level coil to make sure it is neat clean and straight.
3. Roll forming machine


a. Number of forming steps: 14 stations
b. Shaft material: 45# steel with quenched treatment, precision machined,
The diameter: 56mm
c. Roller material: bearing steel with quenched treatment
d. Transport: by gear
e. Forming speed: 10-15m/min
f. Motor: 5.5kw
g.Voltage:380v, 50Hz, 3 phase
h. Structure: independent stand
4.Shearing system
The material of blade: Cr12Mov, Hardening HRC 58-62
Length Tolerance:3m+1.5mm
6.PLC station

PLC control system, we will take Panasonic or you can specify the one you like. Different with normal machine, PLC programmed will add servo cutting saw control parameters.
7.Run out table
It adopts welded steel and supported roller to transmit the products.