All posts by Zhongtuo2019

Horizontal wave roof sheet machine

Drum barrel corrugated sheet rolling machine is developed based on the needs that thin roll forming machine
sheet cannot be made to roof sheet by traditional roll forming machine. Horizontal wave roof sheet machine can process
material thickness from 0.13 to 0.35 mm and the roofing sheet length could be customized
according to customer’s personal requirement. But limited by Horizontal wave roof sheet machine method, this
machine needs to feed sheet and receive sheet by manual.

Glazed tile roofing sheet machine

Glazed tile roofing sheet machine is a new generational type with high accurate and
high-efficient, including decoiler system, sheet guiding system, roll forming system,
pressing system, cutting system, auto-stocker system, hydraulic system, controlling
system ect.

 

Glazed tile roofing sheet machine main parameter:

Material thickness:0.3-0.8 mm Parameters: maximum speed:0-5 m per minute Work flow:
Decoiling- guiding and feeding- roll forming – pressing – cut to length- run out table.

How to Run Glazed Tile Roll Forming Machine

  1. Before starting the glazed tile roll forming machine, check whether the equipment and electrical connections are intact, and cut off the power when shutting down. When the color steel tile press is in operation, no shovels or other objects shall be inserted into the machine.
  
  2. If the operator needs to enter the tile roll forming machine for inspection, the power supply must be cut off. Special personnel should also be set up for supervision, and operators should pay attention to the safety of the operating environment.
  
  3. After getting off work, clean up the excess material in the color tile roll forming machine and the conveyor belt and tidy it up in time to keep the surrounding clean.
  
  The glazed tile roll forming machine has been in China for more than 10 years, and the technology is constantly updated. It can be roughly divided into three types, with their advantages and disadvantages as follows:
  
  1. Roll forming machine: Due to the single shape of roll forming, the low quality of tile has gradually faded out of the market.
  
  2. Extrusion molding color tile machine: high output, fast speed, but a too high investment. After molding, it is sprayed with a color spraying machine, and the brightness is poor. Only a layer of color on the surface cannot be attached to the tile surface alone but mixed with expensive adhesives.
  
  3. Molded color steel tile equipment: At present, most of the glazed tile forming machine models adopt a PLC control system. It is mainly divided into a touch screen and digital display, and the mold is made of special steel. Durable and long service life, the host is equipped with a reinforced indenter and a universal pressure plate, which can easily change different main tile molds and special-shaped tile molds. It is suitable for producing various types of cement tiles and pavement bricks.
  
  The characteristics and uses of the color steel tile equipment: The profiled plate rolled by the color steel tile equipment is not only solemn and elegant but also beautiful and novel. Moreover, the appearance is flat, the corrugation is uniform, the utilization rate is high, the strength is high, the production automation is high, the cost is low, and it is durable.
  
  The electronic control system displayed on the text screen is easy to operate. The above color steel tile equipment adopts high-level automatic control software to realize production information management. The entire unit automation control system uses a highly integrated network. The performance of the automation system is superior. The color steel tile equipment also has the advantages of maintenance, operation, maintenance, mechanical debugging, and easy mold replacement. Color steel tile all-steel structure workshop frame, villa-style color steel plate house with spanning color steel plate ceiling, single-sided color steel plate steel structure workshop, multi-span steel structure workshop, workshop with wooden crane beams, roof addition, large-span workshop, light steel structure ring shed.
  
  The color steel tile equipment is economical and affordable. Two types of equipment can be combined into one, which saves floor space. Moreover, the cost of color steel tile equipment is lower than two single-layer machines.

Basic Knowledge of Cold Roll Forming Machinery

  The process of cold roll forming of profiles is similar to the bending process. It is not a pure rolling process, but a special production method. The profile manufactured by this method has thin walls and small weight but has high rigidity and complex shape. The main equipment for the production of cold-formed profiles is the cold-formed forming unit, and there are many classification methods. The forming machine can be divided into profile forming machine and electric welded pipe forming machine according to the products produced; according to the frame type, it can be divided into cantilever forming machine and gantry forming machine. According to the structure of the forming machine, it can be divided into a roll forming machine, a row roll forming machine, and a crawler forming machine.
  
  The horizontal roller is the transmission frame and undertakes the main task of tube blank deformation. Vertical rollers are passive, set up between two horizontal rollers or in groups. The main function is to guide and also participate in partial deformation and prevent the deformed strip from springing back.
  
  The roll forming process is as follows. When the metal strip passes through several pairs of perforated rollers in turn, the strip is fed forward with the rotation of the rollers and is continuously bent at the same time, to obtain a product with a desired cross-sectional shape. It can be seen that roll forming is a continuous bending forming method. The strip begins to bend and deform at the entrance of the rollers and moves forward at the same time. When it reaches the center section 4 of the roller, the forming in the second pair of rollers ends, passes through the roller, and then enters the third pair of rollers.
  
  Cold Roll Forming process is a plastic processing method in which the full length of the strip passes through several different holes in sequence, and the parts are gradually bent and deformed. The full cross-sectional shape gradually approaches the cross-sectional shape of the finished product, and finally a product with a full-length uniform cross-section is obtained. The pass is formed by the contours of two or more shaping rolls (also called rollers, rolls) with a certain shape. The shaping rolls may be horizontal or vertical. Pass type is one of the important factors affecting product quality and productivity. The forming roller is installed on the frame, and the forming roller responsible for driving the strip forward is driven by a motor through a transmission system. Generally, only the horizontal roller is the active roller, and the vertical roller is often the passive roller. Each frame is called a forming machine, each forming machine is equipped with two or more forming rollers, and each row of forming units is composed of more than two forming machines.

Storage large diameter corrugated steel pipe/steel granary rolling forming machine

Storage large diameter corrugated steel pipe/steel granary rolling forming machine

A steel granary is a storehouse or room in a barn for threshed grain or animal feed. Ancient or primitive granaries are most often made out of pottery. Granaries are often built above the ground to keep the stored food away from mice and other animals. Zhongtuo Storage large diameter corrugated steel pipe/steel granary rolling forming machine is designed to make storage large diameter corrugated steel pipes in batch fully automatically.

Here is steel granary for your reference:

Steel granary rolling forming machine

Steel granary rolling forming machine supported material:

Thickness: 1,0-2.5mm

Minimum yield strength: 345 MPA

Minimum tensile strength: 450 MPA

Minimum elongation in 50 mm is 12 percent.

Galvanizing Standard: G90 (Z275), G115 (Z350), G140 (Z450)

Corrugation profile:

Length of the sheet walls have to be adjustable by PLC.

PLC has to count produced sheet wall quantities.

All bearings will be SKF or FAG.

Design: According to the designed agreed drawing by both sides.

Steel granary rolling forming machine Roll former:

Design: According to the designed agreed drawing by both sides.

Guiding and feeding rollers: included.

Stations: 18-24 pcs

Upper rollers have to be adjustable according to different material thickness

Digital Guiding scales for adjustment will be located at all stations.

All rollers will be coated with crom.

Last 2 stations are designed for modifying different material thicknesses.

1 more station will be added at front side for feeding.

Precutting will be added. Speed: 10-15 m/min.

Driven: By shafts for all rollers.

Cut to length: will be flying model and cut sheets have to be count by PLC.(you can choice)

Length of sheets have to be adjustable by PLC.

Cut to length Tolerance limit: 0,5-1,0 mm

PLC brand: Panasonic

Electrical material brands: Panasonic.

Roller material: A2; GR15; Carbonization. 58-62degree fire treated

Machine dimensions : About 11.8×1.8×1.4m

Machine weight:About 13 tons

Motor brand: Siemens

As to the top:

Top Panel Roll former:

Guiding and feeding rollers: included.

Speed: 15 m/min.

Driven: By chain system.

PLC: Panasonic

Electrical materials: Panasonic.

Roller Material: A2; GR15; Carbonization. 58-62degree fire treated

Dimensions: about 9×1.6×1.4m

Weight: about 8tones

Hydraulic power: 7.5Kw

Motor brand: Siemens

Hydraulic station brand: Wansheng from Wuxi China

Shearing: Stop shearing type

Hydraulic power: 3.7kw

All bearings will be SKF or FAG brand.

 

Storage large diameter corrugated steel pipes have other functions:

As to the related elements:

Steel granary rolling forming machine HYDRAULIC DECOILER: You can choose to use the manual one or hydraulic decoiler, as the following picture shows:

As to the stacker:

All those elements are optional.

If you want to know more details, please contact us at any time.

Continuous PU Garage Door Panel Production Line

Continuous PU Garage Door Panel Production Line

Continuous PU Garage Door Panel Production Line is designed to produce the Garage Door Panel in batch fully automatically. Garage door system, surface material we use prepainted galvanized steel sheet and the material thickness from 0.326mm-0.5mm;Thermal insulation material: Polyurethane foam; PU density: 45kg/CBM; Panel thickness could be 38mm, 50mm available; Panel width could be 430mm-610mm; Panel length: According to custom demands, engineering requirements, and shipment conditions;

The Advantages of sectional garage door:
* Smooth running
* Spring safety device
* Secure locking
* Attractive door handle
* Quiet running
* Finger protection on the side cover, roller, panel joint

So based on the needs, Zhongtuo designed the Continuous PU Garage Door Panel Production Line. We take the following drawing profile for example:

Main component of the PU Garage Door Panel Production Line:

NO.  name  quantity
 Main roll former
1 Un-coiler (5 tons ) 2
2 Embossing and firm machine 2
3 Automatic feeder and leveler (N.C) 1
4 Press machine(200ton) 1
5 Square mould 1
6 Upper roll former 1
7 Mark machine (N.C) 1
8 Down panel roll former 2(two type)
9 Double layer construction platform 1
10 Double bridge device and conveyor 1
11 Other conveyor 1
12 Hydraulic system 1
13 Electrical control system 1
2. PRE-HEATING SYSTEM
1 Heating house 1
2  pre-heating system 1
3 electrical control system 1
3.HIGH PRESSURE FOAM MACHINE
1 High pressure continuous foam machine 1
2 Pursing output device 1
3 Electrical control system 1
NO. Name Quantity
4.  DOUBLE BELT SYSTEM
1 Double belts system(24M) 1
2 Chain supporting system of two side 1
3 Side-chain system 1
4 Heating machine for double belts 1
5 Electrical control system 1
 Thickness and plastic mould
1 Mould & Plastic mould blade 1
6. CUTTING SYSTEM
1 Cutting saw blade 1
2 Conveyor with output table 1
3 Electrical control system 1

 

Continuous PU Garage Door Panel Production Line working flow:

Whole working production line pictures:

PU Garage Door Panel Usage:

Zhongtuo rolling shutter door track door rail roll forming machine

Zhongtuo rolling shutter door track door rail roll forming machine

Zhongtuo rolling shutter door track door rail roll forming machine is designed to produce the shutter door rails in batch fully automatically. For the door track and door rails, in the market, there are many types, here I will introduce one special one with the anti-noise function.

Rolling shutter door track or guide rails are usually made out of galvanized steel or cold rolled steel strips with thickness 1.2-2mm and whenever there is a roller shutter door or a sliding door installed, there will be the door track or guide rails.

Different with other U rails, it can remove the noise when working.

If you need, those types, Zhongtuo rolling machinery also can make such type for you.Zhongtuo rolling shutter door track door rail roll forming machine design:

The rubber seal could be made online no need the workers to fill offline. Here are some details about how the seals are filled:

Here are some parameters of Zhongtuo rolling shutter door track door rail roll forming machine for your reference:

Uncoiler: Manual Uncoiler

Loading Weight: 3T

Inner Diameter: 480-520mm

Outer Diameter: Max 1250mm

Leveler: with a Feeding Guide Unit

7-Roller Leveler: 3 rollers up and 4 rollers down with no power

Leveling Thickness: 2mm maximum

Diameter of Leveling Roller: 76mm

Main Structure of the Machine: 36# “H” Beam Steel

Rolling Stations: 24 stations

Forming Speed: Approx. 8-12m/min

Diameter of Shaft: 65mm

aterial of Shaft: 45# steel with heat treatment

Material of Roller: Gcr15 Bearing Steel

Transmission: Chains-bracket

Main Motor Power: 11KW (subjected to final design)

Cutting: Hydraulic cutting

Cutting Length and Quantity: Clients can set the required length and quantity on the PLC touch screen

Electrical Motor Power: 3KW (subjected to final design)

Tolerance of Cutting Length: +/-2mm

PLC Control Box: 700mmx1000mmx300mm

Computer Control System: Panasonic PLC

Encoder: Omron Brand

Voltage: customize.

Usage of rolling shutter door track door rail:

Which Type of Floor Deck Roll Forming Machine Do You Need?

Which Type of Floor Deck Roll Forming Machine Do You Need?

Floor deck roll forming machine is designed to make metal decks in batch fully automatically.
Floor deck is the plate which supports the floor concrete that is called the pressed steel plate, also called the floor bearing plate and the steel bearing plate. It has three types: Open floor deck-necked floor deck-closed floor deck.

Open floor deck-Steel Deck Roll Forming Machine:
In short,Roof decking floor profiles are typically used as the structural component. The steel decking floor is a cold-formed steel sheet. Metal Decking use in roof and floor systems for supporting the concrete or insulating membrane of a roof. Its design and construction magnify properties of the steel. It causes to create a high strength-to-weight ratio that lowers the material, handling, and erection costs.In addition to, Steel Floor decking roll forming machine
This is the new type we engineer for decking machine, used for building surface panel. Metal Deck Roll Forming Machine is a modern, pre-eminent solution for concrete floor work. Here are some popular drawing profile for your reference:



And here are more types, but we can design metal deck roll forming machine according to your drawing profile:

Necked floor deck-Steel Deck Roll Forming Machine:

Necked floor deck-Steel Deck Roll Forming Machine, some place is also called ie as versa-Dek metal decking Machine. Versa-Dek metal decking is ideal for use in mid-rise residential structures. Dovetail system provides the thinnest total floor depth, reducing story height while maximizing ceiling height, with clear spans up to 28 ft. Versa-Floor is non-combustible and is fire-resistance rated up to four hours without protective coverings such as gypsum and spray-on materials.
Features of this type metal decking:
Also call it as dovetail profiled steel plate production line which is a new generation product recently launched by our company. This unique form of metal profiled plate is beautiful in appearance, easy to install, and has good mechanical properties and fire protection. Performance, suitable for any floor. For these two types of floor deck hanging accessories, the bottom of the floor deck is almost flat, and the narrow inverted dovetail mouth is very convenient for hanging. Such as suspended ceilings, water and electricity pipes and other equipment, without pre-burying, drilling, electric welding, etc., play a key role in the damage during construction and the integrity of the concrete.
Necked floor deck-Steel Deck Roll Forming Machine design:

Closed type deck-Steel Deck Roll Forming Machine:
Experiments have proved that it has stronger bearing capacity and shear resistance than other open floor deck systems. The special design of the closed rib shape allows the slab ribs of the steel bearing slab to be completely surrounded by concrete, just like the steel bars in the cast-in-situ slab, so as to maximize the respective characteristics of steel-concrete and successfully applied to the reinforced building. In the bearing system, it has excellent fire resistance.



Closed type deck-Steel Deck Roll Forming Machine:

And also there are more types of metal decking, in the following articles, we will share more with you.

one floor deck roll forming machine video for your reference:

You may choose the floor deck roll forming machine as you need. All the machines can be customized as your profiles.
ZTRFM has been dedicating to roll forming technologies for over 2 decades and now boasts strong experience, capabilities, innovative thinking and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.

At ZTRFM, various payment terms are acceptable,you can choose what is convenient for you. Also we offer excellent after-sales services. Typically , we offer 1 year warranty and whole life technical support. Our engineers can work overseas and clients can also come to be trained to how to operate machines.

For more information, please contact me at Whatsapp:008618730769688 or send an email to cnzt005@zhongtuocn.com

Roofing Sheet Making Machine For Algeria

Detailed Product Description

Basic Info

Model No.: ZT Tile Type: Colored Steel
Certification: SGS, CE, ISO Condition: New
Customized: Customized Usage: Roof, Wall, Floor
Transmission Method: Hydraulic Pressure Control System: PLC Control
After Sale Service: Engineer Available To
Service Machine Abroad
Certificate: CE/ISO9001
Transmission: By Chain Width Of Material: Accroding To Client’s Request
Cutting Device: Hydraulic Cutting Payment: By T/T
Package: With Water Proof Paper Warranty: 5 Years
Product Name: Glazed Roof Sheet Forming Machine

Additional Info 

Packaging: Main machine is packed with water proof
paper, the computer control box is packed by carton box
Productivity: 30 sets per month
Brand: KAIYITE Transportation: Ocean,Land,Air
Place of Origin: China Supply Ability: 30 sets per month
Certificate: ISO9001/CE HS Code: 84552210000
Port: Tianjin Port,Shanghai Port,Qingdao Port

Product Description 
Roofing Sheet Making Machine For Algeria
Some client want to know what the roofing sheet making machine is . Actually this equipment belong to the cold bending machinery . It can form the metal roof sheet ( the roof sheet profile is according to the client requirement) by pressing several steps . The Metal Roof Roll Forming Machine has the PLC control system , we can set the length and pieces by entering the data in the PLC , so that the machine will cut the roof sheet into the setted length and quantity .
The following picture can help you understand much better for the application of the roof profiles .


Profile And Finished Roof profile by the Metal Roofing Panel Machine
The following drawing is designed for the Algeria client , depend on his needs , one machine can make the two different profiles . This profiles is very popular in Algeria .
Also the other advantage of this Roof Panel Roll Forming Machine is its speed , we adopt the gear box transmission system . so that it can reach 35 meter per minute , very fast compared with the common machine . Because the common machine can only reach 8-12 meter per minute . If the client has a large demant of the profile , this design is a good choice for you .

Main Specification Of Roof And Wall Panel Roll Forming Machine

No. Type Specification
1 Row Material Type Aluminum / Steel / Galvanized Panel
Feeding width 1200mm
Thickness 1200mm
2 Main body Roller station 22 Steps
Diameter of shaft ¢105mm
Shaft material 45# Steel , Heat Treatment and Polishing
Roller material 45# Steel , Heat Treatment and Polishing
Frame 400mm H Steel
Frame thickenss 22 mm
Operation Manual and Automatic
Working speed 30-35m/min
Size (L*W*H) About 11500*1650*1450mm
Weight About 3.5 Tons
Cutting type Hydraulic cutting
Material of blade Cr12, HRC60-62°C
3 Power Motor power 15 kw
Hydraulic power 4 kw
Voltage 380V 50Hz 3phases or Customerization
Driving way Gear box

Working Flow Of metal roof panel machine
5 Tons Decoiler — Panel Feeding And Guiding Table — Main Roll Forming Machine — PLC Control System — Hydraulic Cutting Device — Product Receiving Table


More picture of the metal roof roll forming machine

When we ship the roof panel machine to you , we will also send the client the necessary spare parts .
* 5T Decoiler………………………………1 Set
* Discharge Table………………………………2 Set
* The tool box ………………………………..1 set
Application
This type of sheet are widly used in warehouse, workshop, roofing and other part. It has a large market.

Loading And Shipping
* We will packed water proof paper on the machine .
* This Glazed Tile Roll Forming Machine need 1*40 GP container to load .
* Fix machine by steel wire rope, to ensure it will not damage when shaking on sea.
* We will take photos and videos for customer when loading to container .

 

The introduction and application of color steel tile press machine in Chinese market

 

    Color steel tile press as an indispensable professional production equipment in engineering construction environment.There is a set of lubrication system in the Color steel tile press.During the operation of the machine, it plays a role in lubricating all the bearings, the motion guides of the transmission gear mechanism and other parts.

 

 

Based on the continuous improvement of the tile press, a new computer automatic tile press production line was newly introduced,Antique glazed tile production line,Floor load-bearing board production line,Composite board production line,Also produces isostatic tile machine for highway guardrail equipment.C, Z-type steel tile press automatic cutting punching,Reached the advanced level of the peer industry,The equipment sells well in all regions of the country.The overall appearance of the equipment is beautiful, the structure is reasonable, and the shape of the tile is beautiful, which has won the recognition of the market.

 

 

The Color steel tile press equipment used in the early Color steel tile industry in China was imported from Germany, Italy, France and other European countries.As early as 2006, a ceramic factory in Xiangtan, Hunan successfully developed the first domestic automatic tile press.Compared with imported products.C profile machine has more improvements in details,Suitable for China’s national conditions.However, the basic principles and structure of domestic and imported tile pressing machines are generally the same.Its technical performance and indicators also reach the advanced level at home and abroad,In the later stage, special design and manufacturing can be carried out according to user requirements.At the same time, provide users with one-stop service of guidance, production, installation, commissioning and maintenance of color steel equipment.