All posts by Zhongtuo2019

Metal color glazed tile making machine

Metal color glazed tile making machine

Metal color glazed tile making machine Roll Forming Machine of ZTRFM is designed to make roofing sheet with its distinctive advantages. It is durable with its service life stretching to 10 years. Besides that, its working speed highly stands at 8-22m/min. Metal glazed tile making machine is also called metal step tile making machine, or metal roofing sheet machine. Here are some drawing profile for your reference:

Working Process of a metal glazed tile making machine :

Uncoiling→ Feeding material into machine→ Roll forming→ Measuring length→ Step formed→ Auto cutting→ Products receiving

What does a finished glazed tile making machine look like?

Main parameters of glazed tile making machine:

1 Length of the main part About9500*1650*1500mm
2 Weight of main part About 6.8 Ton
3 Voltage 380V/50HZ3Phase (as customer’s request)
4 Roller fixer Middle plate welded
5 Frame Guide pillar and the thickness is 30mm
6 Frame thickness 25mm
7 Drive mode Gear
8 Material of rollers 45# steel, surface hard chromium plating.
9 Material of shafts 45# steel
10 Diameter of shafts Φ90mm Solid shafts
11 Number of rollers 16 rollers
14 Main power 11kw(Simon motor )
15 Text screen displayer Japan made
17 Forming speed speed 8-22m/min
18 PLC Control system Japan Panasonic PLC
19 Hydraulic power 5.5KW
20 Gear box China famous brand
21 Chain 1.25
22 Delivery time 30 working days after receiving the deposit

ZTRFM has been dedicating to roll forming technologies for over 2 decades and now boasts strong experience, capabilities, innovative thinking and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.

At ZTRFM, various payment terms are acceptable,you can choose what is convenient for you. Also we offer excellent after-sales services. Typically , we offer 1 year warranty and whole life technical support. Our engineers can work overseas and clients can also come to be trained to how to operate machines.

For more information, please contact me at Whatsapp:008618730769688 or send an email to cnzt005@zhongtuocn.com

Color metal glazed tile roofing sheet making machine with 3D effect

Color metal glazed tile roofing sheet making machine with 3D effect

The color steel sheet glazed tile cold rolling forming machine is equipped with Siemens PLC control and boasts short delivery time. It can help you control perfect 3D effect of the roofing. Compared with normal roofing sheet machines, the glazed roofing tile making machine has a step mechanism. Take the following drawing profile for example:

The glazed tile making machine allows you to produce as many types and sizes sheet as you like. For example, you can feed both 1000mm sheet and 1250 mm sheet . One machine for sheet of any length and width. Besides, it can create 3D roofing effect.

Some basic tech parameters of the glazed tile making machine:

             The machine is composed by the following elements
NO. Item name Quantity
1 Manual decoiler 1 set
2 Leveling beach with manual shearing system 1 set
3 Main roll forming machine 1 set
4 Step-formed mechanism 1 set
5 Shearing Mechanism 1 set
6 Hydraulic Station 1 set
7 PLC control system 1 set
8 Runout table 1 set
9 Spare parts:
1.Easy damaged parts: conk 2 pcs, fuse-link 4 pcs
2. Rubber mat 1 pcs;
3.Bolt spanner 1 pcs
4. One set of cutting balde
1 set
Size about 8500-1400-1500
Weight 7.5 tons
Voltage 380V/50HZ 3Phase or customize
Roller fixer : middle plate
Frame 350 H steel
Transmission Double cChain of 1.25mm
Material of rollers 45# steel, surface hard chromium plating
Material of shafts 45# steel
Diameter of shafts φ80mm
Number of rollers 13 rollers
Main power 5.5kw

How Zhongtuo Metal color glazed tile making machine stands out the crowd?

1. Each hydraulic part accommodates two hydraulic jack to make shearing more powerful.
2. Pillar post is used as the shearing pole, allowing easily oil adding.
3. All the rollers will be hard chromed to avoid damaging coil surface.
4. As for the leveling part, a filming system is added to the tile making machine.

ZTRFM has been dedicating to roll forming technologies for over 2 decades and now boasts strong experience, capabilities, innovative thinking and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.

At ZTRFM, various payment terms are acceptable,you can choose what is convenient for you. Also we offer excellent after-sales services. Typically , we offer 1 year warranty and whole life technical support. Our engineers can work overseas and clients can also come to be trained to how to operate machines.

For more information, please contact me at Whatsapp:008618730769688 or send an email to cnzt005@zhongtuocn.com

welded pipe roll forming machine for stainless steel pipe

Fully Automatic Stainless Steel Pipe Machine for Producing round pipe, square pipe and rectangular type in batch.

ZT as China homemade stainless steel tube machines manufacturers, we persist on offering high quality and full automatic seamless pipes production line for whose we need to produce pipes in massive.

Working principle of welding pipe machine:
For welding, it makes full use of two sciences-high-frequency current Skin-Effect and Adjacency Effect to make the current concentrate on the edge, then the temperature will reach to the point of welding. Then we can make the sheet to pipe by rolling and make the edge melting to one.

Advantage of welding pipe machine:

  • It supports many kinds of material like carbon steel, GI and others.
  • One machine could make a large range of pipe sizes by changing mold.
  • One machine could be used to make square pipe, round pipe by changing mold.
  • High working efficiency but low energy consuming.
  • The pipe made by this kind of machine could be used in many areas like water tube, wire pipe and others.

Who need this kind of machine?

If you want to run a pipe factory or use pipe a lot daily, this machine is quite good for you.There is no pollution during using, and low electric consuming, so it is a kind of environmental friendly energy.It is low noise, so you can run your factory at any place. And it does not require big space.There is no waste water, waste gas, so it is totally clean technology.

Now we have four  types welded pipe machine for your to choose:

Type Wall thickness(mm) Diameter(mm) Speed(m/miu)
HG 32 0.4-2.5 10–45 30-90
HG50 0.5-.03 10–60 30-90
HG76 1.0-3.5 20–89 30-90
HG127 1.0-4.0 20–127 30-90

Please download unit changing form here(mm, gauge, inch).

Check the video of one of the machine here.

Combined Keel Machine-keel roll forming machine

Combined Keel Machine is using automatic controlling system, it is means of rolling forming to producing multi-type of keel panel steels.

60X27 28X27 Combined Keel Machine is using automatic controlling system, it is means of rolling forming to producing multi-type of keel panel steels. It can be change the roller grinding tools to arrived multi-usage.

The main part of Ceiling Keel Machine is: deeding frame, guide frame, main roll forming system, calibration device, shearing machine, coiler, electronic control station.

Material of shafts: 45# Diameter of shafts: φ50mm
Main power:3kw
Thickness of material:0.3-0.8mm
Suitable material: color steel and galvanized sheet
60X27 28X27 Combined Keel Machine work flow: feeding straightening roller forming cutting receiving.

keel-roll-forming-machine

Corrugated Plate Roll Forming Machine

Corrugated Plate Roll Forming Machine18-76-760/988/1064

Corrugated Plate Roll Forming Machine is mainly including entry beach, main roll forming machine system, shearing mechanism, hydraulic station, electric control system.
18-76-760/988/1064style corrugated sheet roll forming machine is mainly including entry beach, main roll forming machine system, shearing mechanism, hydraulic station, electric control system. The producing is applying for roof of variety of workshop of factory, housing, warehouse, and market. It is nice shape and outstanding durability.

Craft process: uncoil feeding molding cutting product
Corrugated Plate Roll Forming Machine18-76-760/988/1064

Corrugated Plate Roll Forming

Main component
Uncoiling system
Usage: to support the membrane to facilitate stretching, automatic open-book binder.
Diameter:450-550mm
Uncoiling width:1250mm
oading capacity:5000kgl

Corrugated Plate Roll Forming Machine

Entry beach:
usage: Put the raw material(steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.

Main roll forming machine:Feature : Ensure stability , precision and lifetime
Length of the main part: about 7.5*1.45*1.5m
Weight of main part:5T
Voltage: customer can choose
Frame: 4560# H steel
Transmission: Chain
Material of shape: 45# steel adjustable, diameter 80mm, sophisticated processing.
Wheel Material: GCR15, after quenching, and chrome-plated wheels through a gap

Material of rollers:
Strength bolts
Number of rollers:15 rollers
Motor power: 5.5KW

Forming speed:
Shearing Mechanism
Advantage: ensure stable, precision and high cutting speed.
Function : Automatic cutting controlled by PLC
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products
Material of blades: Gcr12 quenched
Cutting system: advanced hydraulic system, automatic cutting, no waste coil, highly safety.
Cutting error:±2mm
We measuring product use PLC and code, this style is higher than photoelectric measurement.component: it including

Hydraulic station:
Components: The system includes a set of hydraulic tank , a set of hydraulic oil pump,four hydraulic pipes.and two sets of electromagnetism valves.
Hydraulic oil:40#hydraulic power:3kw

Electric Control System
1、5.7 inch of Panasonic touch screen from Japan to ensure high speed with stability, precision and lifetime.
2、Panasonic of PLC and converter.
3、Automatic length
4、Automatic count
Automatic stop the cutting, control length
5、match with moveable switch, fuse link, radiator, transformer and RCD.

Counter:
One counter gauges length, pulses, and decides length.
Omron encoder for length measurement.

Products receiving tables:
6*40mm jointing
pulleysize:
3*0.9*0.6m

Accessories:
1、Easy damaged parts:conk 2pcs, fuse-link 4 pcs.
2、Rubber mat 1 pcs
3、Bolt spanner 1 pcs

Payment termPrice: (including duty)
The way of the payment: Payment: 30% T/T in advance and balance 70% after inspection confirmation before shipment.
Delivery: within 45 working days after receipt of deposit.

Warranty:
1、One year, and we will provide the technical support for the whole life
2、Training: the buyer should charge of visa, return ticket, food and accommodation overseas and USD50/person/day for salary.
3、Need one technician
4、Training time: one week (contains the time of installation and adjustment)

light keel roll forming machine

C/U Channel Roll Forming Machine

Introduction

C/U Channel Roll Forming Machine is famous for its strong and durable design and Zhongtuo light keel roll forming machines add more features based on these capacities. The machines stated here is able to process metal sheet up to 6mm.Light steel keel now is wildly used in industry factory civil construction such as plate, warehouse, exhibition building, stadium and son on. Except C shape, U shape, we can also make V shape, L shape keels. Meanwhile we could also provides customization, all you need sending us the keel drawings then we can make for you. Read More

Omega 63 Light Keel Roll Forming Machine

Omega 63 Light Keel Roll Forming Machine

Omega 63 Light Keel Roll Forming Machine is a strip of raw materials, through continuous cold rolling molding, production of complex cross-section profiles, which consists of decoiler, guide rack, forming hosts, calibration device, cut-off part, receiving station , composed of electrical control and so on. It is easy to use, easy to operate and so on.
ORIGIN Hebei Province-Cangzhou

SUPPLIER Cangzhou Zhongtuo International Trade Co., Ltd.

TEL:+86 3175206885

Omega 63 Light Keel Roll Forming MachineINFORMATION

Processing material: colored steel plate, galvanized plate, or aluminum plate Material thickness: 0.4mm- 0.6 mm

Formed width: 63mm

Material hardness: 5 50 mpa—350 mpa

Forming speed: 20 m/min

Technological process<

Uncoiler-feeding system-roll forming machine-cutting system-table

Uncoiler system

Usage:It is used to support the steel coil and uncoil it in a turnable way.

Passive uncoil pulled by roll forming system

Loading capacity: 15 00kg

Uncoiling width: 300 mm

Inner diameter: 4 50- 5 50 mm

Light Keel Roll Forming Machine

Entry Beach

Usage:Put the raw material(steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.

Main Roll Forming System

Feature : Ensure stability , precision and lifetime.

Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission ,roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is being stamped.

Length of the main part: about 30 00
Weight of main part: 3000 kg

Voltage : 380 V/50HZ 3Phase or as your required

Roller fixer : middle plate

Frame : 450 H steel welded

Drive mode: gear
Frame thickness:30mm

Material of rollers: GCr12MoV , surface hard chromium plating.

Material of shafts: 45# steel with tempering

Diameter of shafts:4 0mm

Number of rollers : 10 rollers

Main power: 3 kw

Shearing Mechanism

Feature : Ensure stability, precision and cutting speed

Function : Automatic cutting controlled by PLC

It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.

Material of blades: Cr12 quenched

Power supply : hydraulic power

Components:It contains one set of blade , one hydraulic tank and one cutter machine.

Hydraulic Station

It is controlled by gear pump. After filling the hydraulic oil into the hydraulic oil tank ,the pump drive the cutter machine to begin the cutting job.

Power: 5.5 kw

Hydraulic oil: 4 6 #

Electric Control System
Feature:

  1. Adopted PLC , frequency converter , Delta touch screen from Taiwan to ensure high speed with stability, precision and lifetime.
  2. Other electric element are Panasonic

Counter

One counter gauges length, pulses, and decides length.

Omron encoder for length measurement.

Products receiving tables

It adopts welded steel and supported roller to transmit the products.

Accessories

1.Easy damaged parts: conk 2 pcs, fuse-link 4 pcs

  1. Rubber mat 1 pcs;

3.Bolt spanner 1 pcs

Payment terms

Price:

Payment: 30% T/T in advance and balance 70% after inspection confirmation before shipment.

Delivery: within 45 working days after receipt of deposit.

Warranty

  1. One year, and we will provide the technical support for the whole life.
  2. Training: the buyer should charge of visa, return ticket, food and accommodation overseas and USD50/person/day for salary.
  3. Need one technician
  4. Training time: one week (contains the time of installation and adjustment)
channel roll forming machine

Purlin Roll Forming Machine

Introduction

Purlin Roll Forming Machine is famous for its strong and durable design and Zhongtuo light keel roll forming machines add more features based on these capacities. The machines stated here is able to process metal sheet up to 6mm.Light steel keel now is wildly used in industry factory civil construction such as plate, warehouse, exhibition building, stadium and son on. Except C shape, U shape, we can also make V shape, L shape keels. Meanwhile we could also provides customization, all you need sending us the keel drawings then we can make for you.

Component of Purlin Roll Forming Machine

This roll forming machine is made up of decoiler, feeding system, leveling device, roll forming unit, rear cutting part and run out table.
Work flow of machine.

Work flow of machine

Features of Roll Roll Forming Machine

  • We can design pouncing dies according to customer requirements.
  • Keel shape mold could be customized.
  • Round circle with protection arm for protecting coil from loosing.
  • Leveling system make sure the output keel straight and then there is no twisting or sideways bedding.
  • For safety reason, the whole operation is processed by computer, controller or PCL station.
  • For non-stop production, this machine is designed with a storage, welding machine. Non-shop shearing device and run out table.

Purlin Roll Forming Machine

Technical specification of Purlin Roll Forming Machine

Raw material Item Parameter Notice
Material thickness 0.4—0.8mm Big thickness may cause tolerance
Material type GI Special material should be tested.
Material hardness 550—350 mpa
Production Formed width 28/60mm
Forming speed  20m/min
Machine Material Roller Gr12
Shaft Cr40
Rolling station QT470
Shearing blade Cr 12 MOV
Line speed Roll forming speed 20m/min
Transmission Gear box
Shearing Flying Shearing Adjustable
Product Supporter Discharging table 6m/8/12 Adjustable
Hydraulic Station PLC motor Power: 3kw Brand could be customized
Accessories conk 2 pcs, fuse-link 4 pcs, Rubber mat 1 pcs, Bolt spanner 1 pcs

Video of Product:

Galvanized Steel Coils

Galvanized Steel Coils is also called hot-dip galvanized steel coils as it is produced by immersing steel in a zinc bath, which requires a pretreatment process when steel passing through different baths for preparing the surface zinc coating. First, use chemicals to clean surface of the steel then another chemical treatment for the steel coils passing through a bath of melted zinc at temperatures around 460 degree. When finished the products shows smooth and shiny appearance. To store for a longer period, the hot-dip galvanized coils can be delivered with a final oil coating, according to the customer demand. If processed by further cold forming and bending processes, it will has much better ability.

Where to use:

Galvanized steel coils are widely used in the construction industry, as raw material for the production of corrugated panels, fencing products, drywall panel profiles, ventilation systems etc. Recommend for both outside and inside usage, galvanized steel has a high resistance to corrosion in different environments, due to a protective layer of zinc of 100 180 grams per square metre.

Main specification of Galvanized Steel Coils:

Hot dipped galvanized coil Technical Data

Chemical Composition
GRADE C Si Mn P S Ti
SGCC/DX51D+Z 0.10 0.50 0.60 0.10 0.030 0.020
DX52D+Z 0.10 0.50 0.60 0.10 0.030 0.020
SGCD/DX53D+Z 0.10 0.30 0.50 0.05 0.030 0.020
SGCE/DX54D+Z 0.10 0.30 0.30 0.03 0.020 0.020
DX56D+Z 0.10 0.30 0.30 0.03 0.020 0.020
Structural 0.20 0.60 1.70 0.10 0.045

 

hot dipped galvanized steel coil Mechanical Properties
GRADE Yield Strength MPa Tensile Strength MPa Elongation %
SGCC(DX51D+Z) 205 270
SGCD(DX53D+Z) 270 38
SGCE(DX54D+Z) 270 40
DX56D+Z 270 42

 

Further detail information:

Commodity Galvanized Steel Coils
Techinical Standard: JIS 3302 / ASTM A653 / EN10143
Grade DX51D / DX52D/ DX53D/ S250,280,320GD
Width Adjustable according to customer need
Thickness 0.12-2.5mm (0.14-0.5mm is the most advantage thickness)
Type of coating: galvanized
Zinc coating Z60-275g/m2
ID coil 508mm or 610mm

 

Galvanized Steel Coils

How to protect Galvanized Steel Coils?

  • Oiling–Putting oil on machine can reduce the corrosion of steel plate under wet storage conditions and then it is much more easier to store.  But when oiling, please make sure not damage the degreasing agent zinc layer.
  • Sealing–Put transparent organic thin layer coating on the surface of product can provide add additional protection against corrosion, especially fingerprint resistant. And when forming, this method can improve lubricity and then use the layer as bottom adhesion.
  1. Phosphating– phosphating treatment is fit for various galvanized steel, in addition to the normal cleaning, no further treatment needed for phosphating. Resistance and anticorrosion coating adhesion can improve this process, reducing corrosion of the danger when storage and transportation. After phosphating you can add some suitable lubricant, this method can improve the forming performance of galvanized steel coils.

Note: we will not take any protection methods stated above without getting customer permission.

Packaging & Delivery

Packaging Detail:Standard seaworthy export package

Delivery Detail:According to the quantity or as per customer’s request .

Why use ZHONGTUO?

ZHONGTUO is located in north of China, the biggest and strongest manufacturing base for cold rolling forming machine and materials. We have various kinds of machinery and production methods to meet customers increasing demand. Our factory has been built since 1996, so we have experience and ability to handle various needs even if it is hard to finish. Our products have been used and widely praised by our customers from more than 30 counties like Canada, South Korea, Russia, Holland, Surinam, Srilanka, Vietnam, Armenia, Bolivia and so on so forth.

 

Related products:

Color sheet coil

Aluminum and zinc plating steel coil
Aluminum plating zinc coil

Cold-rolled strip

Aluminum coil

Hot rolled steel strip

 

 

Aluminum plating zinc coil

Aluminum plating zinc coil is an important alloy materials, which is often  used in our daily life.  At it  is  composed of  aluminum zinc alloy structure,  so it is nearly 3 times better in corrosion resistance than  pure zinc; meanwhile on the surface Aluminum plating zinc coil, we can create beautiful  zinc flower for building outside using.

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