All posts by Zhongtuo2019

Light Steel Keel Rolling Machine

UD, CD metal stud roll forming machine, all-in-one combined light keel producer

Cater to the market requirement, Zhongtuo UD, CD metal stud roll forming machine was developed. Different with other roll forming machines, Zhongtuo metal stud roll forming machine supports both U shape and C shape metal track and stud making meanwhile sizes are options. So we call it as all-in-one combined light keel roll forming machine.
Features of UD, CD metal stud roll forming machine
1. One machine either could be used to make U stud in various sizes
2. Able to make C stud in various sizes.
3. For making C and U without changing rollers.
4. Easy to adjust sizes just by sizing in computer.
5. Machine is controlled by PLC station.

This machine is composed by the following parts: decloiler—-leveling system—-roll forming machine—-shearing and cutting part—-runout table.
Here are some basic parameters of Zhongtuo UD, CD metal stud roll forming machine:

UD, CD metal stud roll forming machine
Supported material Processing material: GI
Material thickness: 0.4—1.0mm
Material hardness: 550 MPA—350 MPA
Formed width: 28/60mm
Forming speed: 25m/min
Main part basic information Machine size:3800…1200…1400
Weight of main part: 3 tons
Roller fixer : Guide column
Memorial arch frame type
Frame thickness:25mm
Drive mode: gear
Material of rollers: GCr12MoV
Material of shafts: 45# steel with tempering
Diameter of shafts: φ40mm
Number of rollers : 10 rollers
Main power: 3kw

metal stud roll forming machine

Light Steel Keel Rolling Machine

Full automatic T grid machine for making main T gird

The reason why we called it full automatic T grid machine is that this machine could help you make T gird without person intervention, from roll forming to punching, this machine could make all perfect and fast. The machine could make main T gird in the speed of 16m/min.

The working process of full automatic main T gird roll forming machine.

Decoiler—-leveling—-roll forming machine—-punching—-cutting to length—-runout table.

Features of Zhongtuo main T grid machine:

  1. Full automatic and fast speed.
  2. Low energy consuming, no matter from workforce or electricity.
  3. Easy to operate, normally speaking one week then you can learn how to run it.
  4. The main T grid made by our machine is beautiful in shape and solid when using.

Zhongtuo fully automatic T grid machine is composed by the following elements:

  1. Single or double head decoiler for different types coil.
  2. Main roll forming machine.
  3. Hydraulic punching and servo cutting device.
  4. PLC control station.
  5. Runout table.

Here are some parameters of this full automatic roll forming machine for your reference:

  1. Number of forming rollers: 16 stations
  2. Shaft material: 45# steel with quenched treatment, precision machined, outer diameter: 40mm
  3. Roller material: bearing steel with quenched treatment
  4. Transport: by gear
  5. Forming speed: 0-30m/min
    f.Motor:4kw

g.Voltage:380v, 50Hz,3 phase (make according to customer needs )

  1. Structure: independent stand

Automatic tracking cutting

No. Name Size and mode number note
1 base frame 100*100*6 1
2 Control station 1 Include switch button
3 Hydraulic station 7.5kw 1 Taiwan motor, low nosie
4 Oil pump 63*80*80 3
5 Cooling device 35Hz 1
6 Sensor Npu 2
7 Encoder 600 1 Omron
8 tachometric wheel 6
9 Servo motor 3.9kw 1 GSK

Full automatic T grid machine

welded pipe roll forming machine
Welded Pipe Machine

HG50 welded pipe machine, cantilever type pipe making roll forming machine

Here I will introduce HG50 welded pipe machine cantilever type. This machine is good for those who needs make various types small pipes within the wall thickness 0.5-3.0mm, and pipe diameter from 10-60mm. HG50 welded pipe machine also work at the speed of 30-80m/min.

Working Principle:

For welding, it makes full use of two sciences-high-frequency current Skin-Effect and Adjacency Effect to make the current concentrate on the edge, then the temperature will reach to the point of welding. Then we can make the sheet to pipe by rolling and make the edge melting to one.

Features of HG50 welded pipe machine:

  • Two types available for you to choose cantilever type and gantry type.
  • Support various type materials like carbon steel, hot rolled coil, low carbon steel and others.
  • Support material thickness from 0.5-3mm.
  • Support pipe diameter from range 10-60mm.
  • Easy and fast to change mould.
  • Able to make various types pipes like round, square, oval and others.
  • Lower energy consuming, lower workforce consuming and others.

Here are some basic parameters for your reference:

Main elements introduction
Decoiler Double head decoiler-inner expanding manual
Material width: 39.88 200mm
Material thickness: 0.4 2.0mm
Outside diameter:900 1800mm
Inner diameter: 500 520mm
Max weight: 2500kg
Main roll formingmachine part: Coil leveling and feeder part 1 set
Rollers-horizontal(6)
Diameter: Φ60mm
Material: 40Cr		 cantilever type, change roller at the side of machine
vertical roller: 5 sets
Mode: Passive rotation		 Material: 45# steel
Diameter: 30mm
Machine for removing weeded sacra 1 set
Guide roll stand for controlling direction of pipe seam to insure pipe seam flatly and straightly entering into extruding rollers. 1 Set
One set of extruding roll stand for controlling weld seam to realize successful welding. 1 set
Scraper frame for scraping outside weld seam 1 set
Installation bed along with forming machine 1 set
Water cooling device 2 set
Size diameter part Mainly fine shaping pipe after welding and controlling size accuracy. Horizontal roll stand and vertical roll stand.(structure same as forming device)
Roughly straightening machine frame Type: Turk’s head type, 4 rolls two side
One installation bed along with sizing main machine. 1 set
Drop tube stand: It is welded frame type by plate, with part that can give signals for guiding the length.
Runout table Customize according to customer need.


welded pipe machine

Welded Pipe Machine

HG32 welding pipe machine for round pipe, square pipe, oval pipe and others

HG32 machine supports material thickness within 0.4-2.5mm, the diameter range from 10-45mm and the machine speed could make from 30-80m/min.

We design this machine as cantilever type, for you can change moulds to make various types pipe easily and quickly. By this kind of you can save 2/3 time when comes to change machine moulds.

For the whole machine, it is easy to install and transport. The machine will be made as a whole, so you do not need to install it complicated. HG32 cantilever type welding pipe machine is good for those who need to make small diameter but with various types decorative pipes.

HG32 welding pipe machine using technology has the following features:

  • It supports many kinds of material like carbon steel, steel and others.
  • One machine could make a large range of pipe sizes by changing mold.
  • One machine could be used to make square pipe, round pipe by changing mold.
  • High working efficiency but low energy consuming. The power is 200KW
  • The pipe made by this kind of machine could be used in many areas like water tube, wire pipe and others.

Here are some basic parameters for your reference:

Work flow:

Raw material (steel coil) —- uncoiling —-non-power leveling —-roll forming —-high-frequency welding → removing burrs outside of weld seam —-cooling —-sizing —- cutting —- run-out table

Welding pipe machine

 Main elements
Double head uncoiler 1
hydraulic shearing and manual welding machine 1
Coiler feeder to accumulator 1
spiral accumulator 1
forming and sizing mill 1
F5-200kw solid state H.F welder 1
Electric control system 1
CNC flying friction saw 1
Roll out table 1

Welding pipe machine

Welded Pipe Machine

Zhongtuo welded pipe making mill, HG76 Pipe roll forming machine

HG76 welded pipe making mill will be made to gantry type for processing large diameter pipe in a high speed. As its name shows, HG76 gantry type pipe making mill will be displayed like a dragon. When it works, it has fast speed like a dragon running. This type machine is quite good for who need to operate a pipe factory. Here are two reasons for your reference: for one thing, HG76 supports more types of welded pipe in large range pipe diameters. For another thing, as fast and high speed, HG76 welded pipe making mill could make pipe in great quantity.

HG76 welded pipe making mill features:

  • High speed, low energy consuming. And low workforce needed. The electricity of this machine, we have process by special technology, so it can work within low energy consuming.
  • Large range pipe diameter supported.
  • We provide free service, free installation and free training service.
  • Easy to install and easy to change moulds.
  • The main roll forming machine also could use together with other roll forming machine to make different types finished product just by changing mould.
  • Durable to use, normally speaking, and this machine could use more than 20 years.
  • If you need, our machine also can help you curve time, date, company name or other words on the finished pipes.

Work flow of HG76 welded pipe making mill:
welded pipe machine

Main elements of HG76 welded pipe making mill:
Double head uncoiler 1
Hydraulic shearing and manual welding machine 1
Coiler feeder to accumulator 1
Accumulator 1
Forming and sizing mill 1
F5-200kw solid state H.F welder 1
Electric control system 1
CNC flying friction saw 1
Roll out table Steel frame, if you need the automatic one then we can change for you
Tech service The tech team needs to stay at customer factory 6 months, training customers till everything works well. And the all fee will be covered by customer.

pipe making mill

Light Steel Keel Rolling Machine

Zhongtuo wall angle roll forming machine, wall angle bead producer

Wall angle beads normally will be used together with C channel, U channel and others and the sizes are different according to the customer needs. And for without punching wall angle, there are also two types, with folding age about 1mm or without folding edge.  All those two types could be made by our machine one. Even If you have four to five different sizes needed, our machine also could make for you by our one wall angle roll forming machine.

Here is one picture for illustrating what I mean above:
wall angle roll forming machine

All those two types could be made by one machine with various sizes.

Work Flow of wall angle roll forming machine
wall angle roll forming machine1

Basic parameters of wall angle roll forming machine
Supported material Processing material: GI

Material thickness: 0.4-0.8

Material hardness: 550 MPA—350 MPA
Working speed 20m/min
Length about 3000…800…1400
Roller fixer Guide column
Material of rollers GCr12MoV
Number of rollers 10 rollers

wall angle roll forming machine

ZTRFM has been dedicating to roll forming technologies for over 2 decades and now boasts strong experience, capabilities, innovative thinking and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.

 

At ZTRFM, various payment terms are acceptable,you can choose what is convenient for you. Also we offer excellent after-sales services.  Typically , we offer 1 year warranty and whole life technical support. Our engineers can work overseas and clients can also come to be trained to how to operate machines.

 

For more information, please contact me at Whatsapp:008618730769688 or send an email to cnzt005@zhongtuocn.com

FAQ

  1. IS AFTER SALES SERVICE AVAILABLE?

Yes, we offer 7x 24hours online support and our engineers can work oversea to help.

 

  1. HOW CAN I GET TO YOUR FACTORY?

a. First fly to Beijing airport and then go from Beijing Nan to Cangzhou Xi (1 hour) by  high speed train . Then we can pick you up at the railway station.

b.   First fly to Shanghai Airport and then go from Shanghai Hongqiao toCangzhou Xi(4.5 hours)  by high speed train. Then we can pick you up at the railway station.

 

  1. WHAT IF SOME PARTS BREAK?

We offer warranty of 12 months ,during which free spare parts are available if some parts of the machine break to be irreparable. Besides, we also offer whole life technical support which means we will still offer technical advice 1 year after your purchasing. We can discuss to help you out.

 

  1. CAN YOU TAKE CHARGE OF TRANSPORT?

Yes, we have strong expertise in this area for years and you can trust us.

 

 

 

Light Steel Keel Rolling Machine

Zhongtuo wall angle roll former with punching holes

Here are some pictures for your reference:
1

Features of Zhongtuo wall angle roll former with punching holes:

  1. Our machine could make roll forming and punching as a whole, and then the working speed could be enhanced greatly.
  2. Punching hole types could be customized according to your needs.
  3. For the punching dies could be changed fast and easily.
  4. Low energy consuming and high working speed.
  5. Beautiful shape of machine, it takes small space in the factory, motor will be covered in the steel frame as a whole.
  6. Thick and hard steel frame of the machine for long time use.
  7. Painting part, we will choose the China homemade best painting for long time anti corrosion.

Work flow of wall angle roll former with punching holes:
2

Basic parameters of this machine:

Description Introduction Customer needs
Working  efficiency 5-15m/min
Thickness of Material 0.2-0.55mm According to your needs.
Width of material 35mm—65mm According to your needs.
Control system PLC Delta
Uncoiler system 1.5 Ton 500mm
Forming by rolling Roll 9 rows
Roller material Gcr12MoV quenched
Shaft and the diameter of axle 45#Aluminium processing

diameter of  40mm
Main part power 3kw
Hydraulic motor power 3kw
Hydraulic pressure 20Mpa
Scissor material Gcr12MoV quenched
length tolerance 3m±1.0mm
voltage 380V, 50HZ,3 phase Adjustable by customer
Frame form Gantry arch type
Driving Method Gear box
Color Yellow and blue adjustable
Working  Size length*Width*Height
Coiler feeder 1.5kw
Punching machine Gcr12MoV quenched
Punching moulds Each type one set

wall angle roll forming machine

Welded Pipe Machine

Zhongtuo carbon pipe producer, factory welded pipe machine producer

HG127 carbon pipe producer could be used to make pipes from diameter from 20-127mm within the wall thickness 1.0-4.0mm, and the working speed could reach 30-80m/min.

We design HG127 carbon pipe producer in the shape of gantry type for reaching high speed meanwhile supporting large range pipe diameter. This machine size is quite big, so when prepare factory, you need to at least prepare 9 meters long and 5 meters height. For the cutting saw, this machine takes servo flying cutting saw for making machine totally automatic and fast speed.

  1. Brief introduction of HG127 carbon pipe producer :

HG120 is mainly used for producing pipes diameter between 50—152 mm (round pipe), square pipe size among 40-120mm, and rectangle pipe range among 60—40 100—140 within the wall thickness from 2.0-5.0mm.

  1. Basic information of HG127 carbon pipe producer:
  • Supported material(the material should be up to YB189-64 standard):
  1. Carbon steel, steel.
  2. Coil width: 160-480mm
  3. Coil thickness: 2.0-5.0mm
  4. Inner diameter: 550-610
  5. Out diameter:1000- 1600mm
  6. Max weight: 6 Ton

2).Finished pipes size samples:
a: Round pipe: 50-152mm
b: square pipe:40x40mm, 50x50mm,100x100mm and 120x120mm
c: rectangle pipe: 0—40 /60—80 /140—100
d: wall thickness: 2/5mm
e: pipe length: customized according to your needs.
Working speed: 30-90m/min
3).Solid state H.F welder 400KW
4).Water used per hour 40-50T/h, the reservoir should be 70 cubic meter
5).Work flow of HG127 carbon pipe producer.
Loading car-decoiler-leveling device and feed coil device-welding two coils together machine- deliver /accumulator-leveling second time/roll forming the first time–device prepared for welding–rolling shape part–remove welded scare part–cooling down part–sizing-pipe straightening part–flying cutting saw– roller bed–runout table–packing
HG127 pipe machine

Metal Door Machine

Metal door frame roll forming machine

Metal door frame machine is a kind of roll forming machine which is developed to make various types metal door or window frames, reinforced, fire stop doors, etc by roll forming method. By this one metal door roll forming production line, you can finish punch holes, cutting end connection part and others. After roll forming by our production line, we could make very smooth and beautiful door frame without any scratch on surface. This metal door frame production line is composed by the following elements: De-coiler, feed & leveling device, punching machine with holes punching moulds, main roll forming machine, cutter, run-out table, etc.  Those machines are customized according to the drawing profile of metal door frame.

Here is the picture for your reference:

shutter door frame machine
shutter door frame machine

Why metal frame is popular those days?

  1. For one thing, in the market now there are many kind of cladding on metal, the metal could be made like wood, stone and others. So you can make door frame as wood, as stone instead of metal but the cost will be lowered down greatly.
  2. The advantages of hollow metal doors are Broad Commercial Applications, Fire Resistant, Insulated and Sound-Rated, Durability. Door Frames are widely applied in related structure industry because of its advantage compared with other materials.
  3. Metal door frame is easy to change and easy to install. For modern society building, the metal door frame could be produced in batch in a few minutes. So the cost of them is low.

 

What Zhongtuo metal frame machine can do for you?

  1. Zhongtuo metal door frame machine can help you make door frame in batch, the working speed could reach 50m/min.
  2. Support many types of door frame. If the drawing profiles do not have too much difference, then they could be made by one machine.
  3. Easy to operate. Zhongtuo metal frame machines are fully automatic, so you do not need to do anything, and then it will run and make production automatically.
  4. For door frame, accuracy is quite important. Our machine takes good PLC and sensor, so it can make sure the accuracy within 1.5mm.

Main elements and specifications of metal frame roll forming machine:

            Metal Door  frame Roll Forming Machine
Punching machine with moulds Capacity 40T
Forming Roller Stations: 24 Stations
Forming Roller shaft: 65mm, 40Cr, quenching, treating
Forming rollers GCr15, quenching, hardness HRC50-58º
Forming Speed: 12 meters / min
Main motor: 7.5kw
Feed material thickness: (0.5-2.0) mm— L
Line speed Adjusted by Frequency Inverter
Power: 380V/3ph/50Hz
Run-out table mode: roller style
Line dimension: 15000—1000—1000mm

Metal Door Machine

Metal roofing galvanized aluminum corrugated steel sheet making machine

20150826104937

metal roofing roll forming machine production process

uncoiling–feeding material into machine–roll forming–measuring length–step formed–auto cutting–products receiving

20150826105030

 

20150826105041

 

Spare parts ( for free)

1. Easy damaged parts: conk 2 pcs, fuse-link 4 pcs;

2. Rubber mat 1 pcs;

3. Bolt spanner 1 pcs

1. Installation and training of machine manufacturer:
a.If buyers visit our factory and check the machine, we will teach you how to install and use the roll forming machine for sale , and also train your workers/technician face to face.
b.Without visiting, we will send you user manual and video to teach you to install and operate.
c.If buyer needs our technician to go to your local factory, please arrange board and lodging and other necessary things.
2. After Service of roll forming machine for sale
a.One year guarantee for whole roll forming machine for sale.
b.24 hours technical support by email or calling
c.If there is any problem found of steel roof sheet roll forming machinery, we will repair roll forming machine for sale for free in one year.