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Steel Purlin Machine

Sigma purline roll forming machine

Sigma purline roll forming machine

Sigma purline sections are manufactured by cold roll forming pre-hot dipped galvanised steel, grade S450, having a minimum yield stress of 450N/mm2. The top flange of the purlin must have adequate restraint provided by robust steel sheeting (or similar) fixed directly to the top flange.The steel has an external galvanised coating Z275, giving an approximate coating thickness of 20 microns each side. Based on the charactgers of sigma purline, now it is quite popular used in roofing and house building construction area.
Different with the C purline, Z purline or other shape purline, Sigma purline, from roll forming digree, it is much harder to make.
Based on the market demand, our factroy developed roll forming machines of making sigma purline. By the roll forming machine, the production could be enhanced greatly.

Here are some main rolls forming machine parameters:

1).Number of forming steps: 2 steps feeding rollers, 5 steps leveling rollers, 12steps forming rollers.
2).Shaft material: 45# steel, roller material: bearing steel, outer diameter: 80mm 3).Transport: by chain
4).Forming speed: 5-12m/min
5).Motor:18.5kw
6).Voltage:380v, 50Hz, 3 phases (customized)
7). PLC control system, all the work could be done fully automatically.
8). If you want higher speed, we can change the transmission method like gearbox or others.

Sigma purline roll forming machine

Working process of Sigma purline roll forming machine:

Decoiling—feeding—leveling—forming—punching—cutting—production
The Sigma purline is composed by the following elemetents: decoiler (manual, hydraulic or electrical), leveling system, main roll forming machine, shearing system, PLC control system, hydraulic system and runou table.

Feartures of Sigma purline roll forming machine:

1.It allows you to make range of sigma purline by adjusting spacer by one machine.
2.It either could be pillar type or middle plate.
3.Best element like PLC, motor to make sure machine could be use long time.
4.Specail tech knoeledge to make sure accuracy and save electicty energy.
5.Whole life maintance.

Why Sigma purline is used?

Sigma purline could be used either as roofing or house frame, factory building. Here are some pictures for your reference:

Sigma purline is used

Product

Interlocked round pipe seam roll forming machine

Interlocked round pipe seam roll forming machine

For making pipes, there are many methods: like welding pipe, interlocked pipe or forging pipe. Here I take the interlocked pipe for example. Round pipe interlocked seam roll forming machine could you be used to make interlocked seam round pipe in batch and fully automatically. Interlocked seam is a kind of seaming methold. By pressing and roll forming mahcine the two edges together and then make the narrow strip to pipe shape. Here are two pictures of interloacked pipe for your refernce:

round-pipe-seam-roll-forming-machine

Round pipe interlocked seam roll forming machine working process:

Round pipe interlocked seam roll forming machine working process

Decoiler —–Feeding —–Leveling —–Roll Forming–Cutting–Product Table

Main elements of Round pipe interlocked seam roll forming machine:

NO. Item Parameter
1 Decoiler ID:450-500mm OD:1200MM
Max loading:3 Ton Max width:300mm
Note: if you need hydraulic decoiler is also OK.
2 Main Roll Forming Machine and size system 1.Roller station:20stations
2.Shaft material:45# steel Outer diameter:50mm
3.Roller material: GCr15 quenching at 58 to 60 degree 4.Transport: Chain
5.Forming Speed: 0-8m/min 6.Motor:5.5kw
7.Machine 8.5mx0.8mx1.45m8.Voltage:380v,50Hz,3 phase (Customized)
3 Flying cutting saw 1.The material of blade: Cr12Mov-hardening HRC 58-62
2.Length Tolerance:3m ±1.5mm
3. Flying cutting saw, can make sure the perfect shape after shearing.
4 PLC Control 1.Screen: touch screen 2.PLC: Delta
3.Automatic-length measurement
4.Automatic-quantity measurement
Note: if you like world famous brand like Semens or other, we could change for you.
5 Hydraulic System
1).Advanced hydraulic system from Taiwan 2). Power:3kw
6 Output frame
Could be welded locally according to customer needs.

How to place order for Round pipe interlocked seam roll forming machine?

Differnet with other roll forming machine, for making pipe machine, we do not need drawing but those information is very important:
1.What is the mateial and material thickness
2.Pipe diameter range.
3.For the pipe making machine, one machine can make many sizes pipe within one range. But for different sizes, you need to change moulds.
4.Meanwhile if you need other shape like square oval or others, we also could make and design machine for you.

If you want to know more information about this machine, please let me know and contact me at any time.

Light Steel Keel Rolling Machine

Random combined light keel machine

Random combined light keel machine

In the market, it is easy to see common combined light keel roll forming machine like UD30 & CD60 or CUW 50-75-100. Those typical sizes are for ceiling or drywall. For saving space and cost, they design those drawing profiles by one or two machines then you can save lots of money.
Meanwhile for random combined light keel machine could be used to make any types of light keels. The combination of two sets of machines is just for making the machine smaller and taking small space. When letting two machines working, it is much easier to watch and operate. The two different drawing profiles could be made at the same time.
The combination is random, they are could be wall angel roll forming machine, C stud roll forming machine, U track machine and others.

Here are machine pictures for your reference:

Random combined light keel machine

Advantage of combined keel machine:

1.One machine two drawing profiles.
2.Two drawing profiles could work at the same time.
3.Small size, taking up small space.
4.Lower cost and could share some common parts.
5.Easy to operate and easy to watch production.
6.Higher speed and long time to use.
7.Random combination.

Main machine parameters:

1.Voltage:380V/50HZ3Phase(as customer request)
2.Roller fixer : Guide column
3.Frame: middle plate welded
4.Memorial arch frame type
5.Frame thickness: 25mm
6.Drive mode: gear
7.Material of rollers: GCr12MoV
8.Material of shafts: 45# steel with tempering
9.Diameter of shafts: 40mm
10.Number of rollers : 10rollers
11.Main power: 4kw
12.Cyclical planetary gear speed reducer）
If you want to know more information about this machine, please contact us at any time. Our Email :  roofingmachine@zhongtuocn.com

 

Product

Metal bead with punched lip production line

Metal bead with punched lip production line

In the market, there are mant type’s metal beads, some type like metal wall angle, and wall angle with the punched lips. Double metal corner is made of high quality galvanized material, it is good for anti-aging, anti-corrosion and anti-fire, effectively prevent rusting. Meanwhile metal corner a precise acute angle size design, to avoid the corner by the impact of stress concentration, the external is uniformly distributed around the edge of the part, the effective protection of the positive angle intact.
The metal bead is divided into punching and expansion, not only convenient nail and the bead and the corner parts of the gypsum board or other adhesive materials with more solid. Metal corner construction installed without wooden boards, may be the primary plasterer also make perfect corner straight, shorten the construction time, and effectively reduces the construction cost.

The working principle of the machine is that:

Decoiler– punching machine to punch net– coil feeder to feed coil to main roll forming machine –Main machine to do the roll forming –shearing system– runout table

Here are two pictures for your reference:

Metal bead with punched lip production line

The Metal bead with punched lip production line is composed by the following elements:

No. Item Name Quantity
1 Decoiler 1 set
2 Punching machine 1 set
3 Coil feeder 1 set
4 Main roll forming machine 1 set
5 PLC control system 1 set
6 Runout table 1 set

Here are some main machine parameters for your refernce:

Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, gear transmission (the first and the last roller, the down roller should be attached with the upper one with the gear drive.), roller surfaces polishing, hard plating, heat treatment and galvanizational treatment. The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped.
Length of the main part: about 3000   800   1400
Weight of main part: 3 tons
Voltage: 380V/50HZ3Phase (as customer  request)
Roller fixer: Guide column
Frame: middle plate welded
Memorial arch frame type
Frame thickness: 30mm
Drive mode: gear
Material of rollers: GCr12MoV
Material of shafts: 45# steel with tempering
Diameter of shafts:  60mm
Number of rollers: 10 rollers
The different sizes can be produced on this machine by adjusting the feeding width.

Light Steel Keel Rolling Machine

Normal speed Furring channel light keel roll forming machine

Normal speed Furring channel light keel roll forming machine

Furring channel light keel roll forming machine could be used to make light keel furring channel in batch fully automatically. PLC control system, touch screen, so ZT furring channel light keel roll forming machine is easy to operate.

What is Furring channel light keel?

Furring channel light keel is also called omega light keel. It is either could be used to do ceiling building and drywall building. It is a kind of bearing weight light keel in the construction. Here are some pictures for your refernce:

Furring channel light keel roll forming machine:

This machine is composed by the following elements: decoiler, lelveling beach, roll forming machine, shearing system and runout table. Here is the machine picture for your refernece:

Normal speed Furring channel light keel roll forming machine

Main parameter of furring channel roll forming machine:

Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, gear transmission (the first and the last roller, the down roller should be attached with the upper one with the gear drive.), roller surfaces polishing, hard plating, heat treatment and galvanizational treatment. The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped.
Length of the main part: about 3200Ñ…800Ñ…1400
Weight of main part: 3 tons
Voltage: 380V/50HZ3Phase (as customer’s request)
Roller fixer: Guide column
Frame: middle plate welded
Memorial arch frame type
Frame thickness: 25mm
Drive mode: gear
Material of rollers: GCr12MoV
Material of shafts: 45# steel with tempering
Diameter of shafts: 40mm
Number of rollers: 12 rollers
Main power: 3kw

For this machine, if you wanna to check more information, please contact us or visit our knowledge base

Light Steel Keel Rolling Machine

Casstte light keel roll forming machine

Casstte light keel roll forming machine

Casstte light keel roll forming machine could be used to make variuos types Casstte light keel in batch and fully automatic. This machine takes advantage of punching and roll forming principle.

Casstte light keel roll forming machine

What is Casstte light keel?

Cassette keel is made of steel, which is used for the main ceiling materials. It is for linking a fixed keel barrier, in a great extent played a stabilizing role, through the screw and the floor is connected to fix the ceiling or object.
How to use Casstte light keel?
The cassttle light keel often is used together with the U track and C channel for making the ceiling stronger and envionmental.

The Casstte light keel roll forming machine working process:

Decoiler leveling beach punching machine coil feederroll forming machine shearing system runout table

What kind factors will effec the Casstte light keel quality?

1.The shape of the Casstte light keel should be perfect and clear edge and the incision does not allow the burr and deformation afer roll forming.
2.After roll forming, it will not damage the raw material surface. So the galvanized layer of skin, tumor, loss and other defects.
Based on the knowledge of those, we have confidence; we can make the perfect Casstte light keel machine.

The Casstte light keel roll forming machine composed by the following elements:

No. Item name Quantiy
1 Decoiler 1 set
2 Leveling beach 1 set
3 Punching machine 1 set
4 Coil feeder 1 set
5 Roll forming machine 1 set
6 Shearing system 1 set
7 Runout table 1 set
8 PLC control system 1 set
9 Hydraulic station 1 set
Main parameters of the machine
Description Introduction Customer needs
Working efficiency 5m/min
Thickness of Material 1.2mm
Control system PLC Delta
Uncoiler system 3Ton 500mm
Forming by rolling Roll 16 rows
Roller material Gcr12MoV quenched
Shaft and the diameter of axle 45#Aluminium processing

diameter of axle=ï¿ 50mm
Main part power 7.5kw
Hydraulic motor power 3kw
Hydraulic pressure 20Mpa
Scissor material Gcr12MoV quenched
length tolerance 3m±1.0mm
voltage 380V, 50HZ,3 phase Adjustable
Driving Method Chain
Color Yellow and blue （adjustable）
Working Size length*Width*Height
Coiler feeder 1.5kw
Punching machine Gcr12MoV quenched
Light Steel Keel Rolling Machine

Meshy type angle iron machine

Meshy type angle iron machine

Meshy type angle iron machine is something like metal wall angle roll forming machines. Different with traditional wall angles, now the meshy type wall angle is quite popular. The meshy type wall angel either could be used with ceiling or drywall building to make the ceiling or drywall stronger. Base on this need, we developed new meshy type wall angle roll forming machine. Here are some pictures of meshy type wall angle for your reference:

Meshy type angle iron machine

Work process of Meshy Type Wall Angle Roll forming machine

decoiling– decoiler–coiler feeder– for sending coil to the punching machineï–punching –punching– punching mesh size by punching– feeding– roll forming machine– shearing and cutting –runout table.

Meshy type angle iron machine

The meshy type wall angle roll forming machine is composed by the following elements: And there are some optsions for you to choose.

No. Item Name Quantity
1 Decoiler

Option A: Hydraulic Decoiler

Option B: Motor Decoiler

Option C: Manual Decoiler

 1 SET
2 Coiler feeder 1 SET
3 Leveling part 1 SET
4 Punching part 1 SET
5 Roll forming part 1 SET
6 Shearing and cutting part 1 SET
7 Hydraulic Station 1 SET
8 PLC control system 1 SET
9 Runout table 1 SET

Machine meshy wall angle roll forming machine is different with wall angel normal machine as it has many punched holes.

Meshy type angle iron machine

Main part introduction:

Punching part
This part will be punching coil to meshy type and for further roll forming.
Feature of the shearing part: Ensure stability, precision and cutting speed
Function: Automatic cutting controlled by PLC
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
Material of blades: Gcr12MoV quenched
Power supply: hydraulic power
Frame: Pillar style with rack & pinion system
Stroke switch: non-contact photoelectric switch
Components: It contains one set of cutting tools, one hydraulic tank and one cutter machine.

If you want to know more details of this machine, please contact us at any time. Meanwhile for wall angle, if you need the type used together with T grid without holes wall angle machine, please refer to another website page

Welded Pipe Machine

Solar panel reflector, half round tube roll forming machine

Solar panel reflector, half round tube roll forming machine

Solar panel reflector is a kind of half round tube, by it you need to put some water tube in it. The reflector gives the sunshine to the tube and then makes the water hot. For the roll forming machine of making solar panel reflector is not easy to make as you have to make the edge staight and make the round shape diameter is right to the tube.
Solar panel reflector, half round tube roll forming machine could be used to make solar panel reflectors in batch fully autoamtic. The solar panel reflector mateiral is aluminum, which is anti rusting and has better reflecting effect. The material thickness is around 0.4 to 1.0mm. As the solar panel reflector needs to warp the tube and let the light heat collected evenly, the reflector edge must be very straight.

The Solar panel reflector roll forming machine elements:

No. Item Name
1 Decoiler (manual or motor version)
2 Leveling system
3 Main roll forming machine
4 Sizing part
5 Shearing system
6 Runout table
7 PLC control system
8 Hydraulic system

Here are the machine pictures for your refernece:

half round tube roll forming machine

Why our machine is different with others?

1.For making sure the round tube shape perfect, we take the vertical roller and horizontal rollers design.
2.To make sure the size accurate, we add turkey head. When the shape and diameter is right then the finished product can pass the Turkey head smoothly. Or else the machine will stop to word.
3.High quality rollers and processed accurately to make sure the roller durable and long time to use.
4.With beautiful machine protection cover, to make sure when using it is safe and the appearance is beautiful.

Product

Metal knurling machine for metal roll forming machine

Metal knurling machine for metal roll forming machine

Metal knurling is a kind of technology for making some anti-slip or good looking pattern on the thin sheet metal. Metal knurling machine is also used for metal roll forming machine which could be used to make various types knurling pattern. In the market, there are many types knurling machines. Some easy types will install two or more rollers on the roll forming machine. Or some will add independent euipment to make embossing on the metal.

Metal knurling machine for metal roll forming machine

For getting the knurling effect, now we have two options for your reference.

1.When design machine, design two sets of knurling rollers used together with the rolling mill.
2.The second method is that designing indepent rollers for specially knurling effect. By this way, you can use this knurling machine with any type of roll forming machine. Something likes a small embossing machine.

For the method 1 knurling rollers, when place order with factroy, you just need to tell them what type you like then you can get that.
For those old machines, if your machines do not have meanwhile now you need to add knurling effect, the method 2 is really good for you.

What are the knurling rollers composed?

The machine is composed by two sets of rolling rollers, PLC control system and the machine base to support the whole machine working.

How to use?

When installing machine, please put the knurling machine after decoiler, and then connect to main roll forming machine. When machine working, it will do the knurling effect automaticlly.

Here is the machine working video for your reference:

Light Steel Keel Rolling Machine

Heavy duty C purline, L purline roll forming machine

Heavy duty C purline, L purline roll forming machine

When you need to make C purline in different sizes, L purline or U shape purline by one machine and the mateiral thickness already reach to 5mm from 1.5mm, our factroy heavy duty C purline, L purline roll forming machine will be your best choice.
In some cases, when building factroy, we do not have too much space to put many machines. Or at the beginning, we do not have too much budget to buy many machines. Then one machine, many sets of moulds will be the better option. Bsed on the needs, we develop new tech machine, which can be changed mould and spacer easily.

Take the following drawing profiles for example.

Heavy duty C purline

Fro example, when you need to make those three drawing profiles by one machine, we will design machine like the following parameter list:

Electirical Decoiler

Usage: It is used to support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system
Loading capacity: 10T
Uncoiling width: 800mm
Inner diameter: 450-550mm
With the coil feeder
Moter: 5.5kw

Leveling part

Usage: Put the raw material (steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.
Roller quantity: 13 rollers

L purline roll forming machine

Roll forming part
Usage: this part will change the punched material to the shape of you required.Length of the main part: about21000   2200   1600Weight of main part: 32 tonsVoltage:380V/50HZ3Phase(as customer s request)Roller fixer : Memorial Gateway
Frame : Bolt arch structure
Memorial arch frame type
Frame thickness:45mm
Drive mode: gearbox as transmission
Material of rollers: GCr15 quencing 58-60
Material of shafts: 45# steel with tempering
Diameter of shafts: φ120mm
Number of rollers : 16 rollers
Main power: 30kw
Cycloidal planetary gear speed reducer
Flying Shearing and cutting part
Feature: Ensure stability, precision and cutting speed
Function : Automatic cutting controlled by PLC
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
Power supply : hydraulic power 15kw
Frame : Pillar style with rack & pinion system
Stroke switch : non-contact photoelectric switch
Components: It contains one set of cutting tools, one hydraulic tank and one cutter machine.
Hydraulic Station
It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank, the pump drives the cutter machine to begin the cutting job.
Hydraulic motor Power:3kw
Hydraulic oil: 46#
Volume: L
Components: The system includes a set of hydraulic tank, a set of hydraulic oil pump, and two hydraulic pipes.And two sets of electromagnetism valves.
Electric Control System
Feature:
1.Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with stability, precision and lifetime.
2.Other electric element are Delta
3.Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.
Counter
4.One counter gauges length, pulses, and decides length.
5.Omron encoder for length measurement.
Runout table

It adopts welded steel and supported roller to transmit the products.3m/set

Features of Heavy duty C purline, L purline roll forming machine:

  1. Support many types drawing profile.
  2. Easy to change spacer and easy to change mould.
  3. Using gearbox as the transmision method.
  4. Using Memorial Gatewaystructure to make sure machine have enough power to process 5mm thickness material.
  5. Hydraulic decoiler with loading car, supporting unit and pressing arm.
  6. High tech leveling system to make sure input coil neat and clear.