All posts by Zhongtuo2019

Color steel tile press semi-automatic and fully automatic distinction

Automatic pressure tile machine features:
Color steel tile press is divided into semi-automatic and fully automatic points. Semi-automatic tile press only pressure-type parts, namely, pressure-type host. It needs time to work by means of supporting the use of shears. Since the semi-automatic tile press is not automatically cut portion so that the host can only push the tile, but not cut. Cut the time you can use a small foot shears hydraulic shears or shear. But production is slow and labor-intensive resources. According to the people’s production needs, now we developed a new type of automatic pressure-watt machine, the machine easy to use, production speed, the extrusion molding plate 8-10 meters per minute. The automatic color steel tile press are equipped with shearing device, computer numerical control systems and counters. You simply set the plate on the course of the numerical control system you need a good one-time board to length, the device will automatically cut out when the pressure plate, depending on your set automatically cut length plate and the counter automatically record the number plate. Another advantage is that you can reduce the number of operators, only 1-2 people, you can reach 4800 m / day every day. It can greatly improve the speed and efficiency of production. So in recent years it has been colored steel industry praise and trust. Nowadays, automatic tile press is gradually replaced by semi-automatic tile press, it gives customers the effect is clear. So this is a good product to recommend this to everyone, we hope to bring you more benefits.

How Caigang processing plant equipment layout

Install a full set of color-coated steel sandwich panel equipment or automatic production line is the cost to be relatively more, and move it also takes a great price, because some in the whole installation process to configure the plant to handle the various parts of the coordination and neutral, stable good distance between devices, there is a certain distance between each other, considering the receipts, but also a place of discharge. In order to make rational use of materials and equipment to do the optimization, have a good, efficient flow of material capable of workshop layout it is very important. In order to adjust the layout right, to consider the following factors:

1, the area occupied by the production line here include continued material, processing the material.
2, safe and efficient operation, configuration operation of skilled workers, maintenance and repair steel tile molding equipment production line space needs
3, come in materials, molding products and to arrange the colored steel equipment accessories footprint as reasonable arrangements, arrangements for the production process needs, there are many factors to consider, not to list

You can send to my email  roofingmachine@zhongtuocn.com

Rack Roll Forming Machine

We have marked a distinct position in the market by providing Rack Roll Forming Machine to our valuable clients. It is designed by our professionals utilizing high grade component, in compliance with international standards to ensure its flawlessness at users’ end. The offered machine is rigorously tested on various parameters before supplying to our renowned clients. This machine can be availed in various specifications and can be customized as per needs of the clients.

Technical Data

1. Suitable Plate Material: thickness 1.5-2.0mm, Galvanized steel

2. Working Speed: 12-15meters / min

3. Forming machine: 18 stations

4. Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome

5. Material of Shaft: 45# Advanced Steel (Diameter: 76mm), thermal refining

6. Driven system: Chain Driven 1.5 inches 20A double chain with longer shafts

7. Main Power with reducer: 11KW

8. Cutting: Hydraulic Cutting Cr12mov

9. Material of Cutting Knife: Cr12Mov, Quench HRC58-62

10. Hydraulic Station Power: 5.5KW

11. The whole machine is controlled by Panasonic PLC

12 PLC–Panasonic, Japan English and Chinese Language

13. Touch Screen–Panasonic Japan

14. Encoder–Omron, Japan

15. Electric parts–Schneider

16. Outline of main about 7500mm*800mmm*800mm

17. Weight : about 5 tons

Rack Roll Forming Machine

Advatage Of Roll Formed Pallet Rack:
Adaptable: Adapts to the weight, volume and size of many products and the teardrop style is interchangeable among different manufacturers. Excellent for warehouses storing products with varying sizes.
Convenience: A boltless, easy to assemble product. Provides great stock management with direct access to each pallet. Because the clips can be moved quickly, shelves can be easily changed to accommodate various heights and load sizes.
Cost-Effective: Less expensive and more adaptable than structural steel racks, the cost provides a good return on investment. The roll-formed design, using flat rolled carbon steel, still provides strength necessary for most applications.

Yellow Plating MCB Channel Machines

We are instrumental in offering premium quality Yellow Plating MCB Channel Machines at industry leading price. These channel sections are precisely manufactured by our dedicated workforce, using latest technology and quality grade metals. Offered channel sections are highly demanded among the clients for their seamless finish, abrasion resistance, and nominal market price. Our channel sections are widely demanded in electrical and electronic industries.

Features:

Unmatched quality
Superior strength
Easy installation

Other Information
Pay Mode Terms:L/C (Letter of Credit), T/T (Bank Transfer), Other
Minimum Order Quantity:500Piece
Delivery Time:Immediate delivery
Packaging Details:we have provide Packing in boxes and Bags.

ZT992 floor deck tile machinery

ZT992 floor deck tile machinery for cutting floor boards CNC automatic machines, plate-type high-strength galvanized steel floor panels, large-span floor shop contained cement. PLC control, touch screen operation, easy to understand. Greatly improve the efficiency, quality and cheap, affordable and reasonable new brilliant product design, in line with market demand.
Material
Processing material: colored steel plate, galvanized plate, or aluminum plate Material thickness: 0.8—1.2mm
Material hardness: 195 mpa—350 mpa
Material width: 1220mm
Formed width: 992mm
Wave length: 187.5mm
Step height: 75mm
Step length:150mm—380mm(adjustable)
Forming speed: 8-10m/min
Technological process
Uncoiler-feeding system-roll forming machine-cutting system-table

Uncoiler system
Usage:It is used to support the steel coil and uncoil it in a turnable way.
Passive uncoil pulled by roll forming system
Loading capacity:5T
Uncoiling width:1250mm
Inner diameter: 450–550 mm
Entry Beach
Usage:Put the raw material(steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.
Main Roll Forming System
Feature : Ensure stability , precision and lifetime.
Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission ,roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is being stamped.
Length of the main part: about 16000 Ñ…1650 Ñ…1500
Weight of main part:
Voltage : 380 V/50HZ 3Phase or as your required
Roller fixer : middle plate
Frame : 400 H steel welded
Drive mode: chain
Material of rollers:45# steel, surface hard chromium plating.
Material of shafts: 45# steel
Diameter of shafts: φ 90mm
Number of rollers : 26rollers
Main power: 2X11 kw

Shearing Mechanism
Feature : Ensure stability, precision and cutting speed
Function : Automatic cutting controlled by PLC
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
Material of blades: C r12 quenched
Power supply : hydraulic power
Components:It contains one set of blade , one hydraulic tank and one cutter machine.
Hydraulic Station
It is controlled by gear pump. After filling the hydraulic oil into the hydraulic oil tank ,the pump drive the cutter machine to begin the cutting job.
Power: 5.5kw
Hydraulic oil: 46 #

Slotted Cable Tray Roll Forming Machine

Our organization is counted among the leading manufacturers, wholesalers, traders, exporters, and suppliers of supreme quality Slotted Cable Tray Roll Forming Machine. Made from high quality metals in compliance with the industry set parameters, these machines are widely appreciated by our clients. Offered machines are known for their shock proof body construction and high resistance to corrosion.
Material
Processing material: colored steel plate, galvanized plate, or aluminum plate Material thickness: 0.8—1.2mm
Material hardness: 195 mpa—350 mpa
Material width: 1250mm
Formed width: 750mm
Wave length: 187.5mm
Step height: 75mm
Step length:150mm—380mm(adjustable)
Forming speed: 8-10m/min
Technological process
Uncoiler-feeding system-roll forming machine-cutting system-table
Uncoiler system
Usage:It is used to support the steel coil and uncoil it in a turnable way.
Passive uncoil pulled by roll forming system
Loading capacity:5T
Uncoiling width:1250mm
Inner diameter: 450–550 mm
Entry Beach
Usage:Put the raw material(steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.
Main Roll Forming System
Feature : Ensure stability , precision and lifetime.
Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission ,roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is being stamped.
Length of the main part: about 16000 ,1650 ,1500

Corrugated Sheet Roll Forming Machine

We are indulged in the manufacturing and exporting of Corrugated Sheet Roll Forming Machine. These products are designed to reduce man power and stable steel base design. These machines are used in industrial sectors and are available in market at Compititive Rates. These products equipped with various features including en31 material hafts, elecon gear box , abb motors and more. This forming line has no limit on processing length; you can set a program on the computer control according to your requirement
D coiler 5 ton cap.

Entry Gate with
Roll Forming Line with 18 stations, 10 H.P. electrical.
Control Panel semi auto
Cutting Unit (Hydro.)
Technical Specifications
Maximum sheet width that can be formed : 1250 mm
Maximum sheet thickness in CRCA Strips that can be formed : 1.2 mm
Horizontal distance between shafts : 500mm
Number of forming stations : 16 nos.
Total HP for Line : 8
Speed of the machine : 10 -14 mt / mint
Size of machine : 9500 x 1700 x 1100 mm
Mandrel Uncoiler
Coil weight : 5 MT Max
Coil width : 1250 MM
Coil bore : 450 MM min, 510 MM max dia.
Mandrel movement : Manually adjusted
Back Tension : Manually adjusted
Entry Gate

Entry gate will be provided for movement of sheet to roll former.
Main Base
the main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.
Mill stands (Station)
The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.
Roll shafts
The roll shafts dia. 70mm will be manufactured from quality steel and will be keyed to locate tooling.

Roof Tile Roll Forming Machine

We take immense pride to introduce our company as one of the truthful manufacturers and exporters of Roof Tile Roll Forming Machine. A wide gamut of these machines is Producing by us by implementing world class quality. we are offering you to this Roof tile roll forming machine in as per your requirement. Our Roll Forming Machine is widely appreciated by the customer all around the world due to smooth and constantaly performance. Further, this Roof Tile Roll Forming Machine is Mostly used for manufacturing steel sheets that are used for the roofsof buildings.
D coiler 5 ton cap.
Entry Gate with
Roll Forming Line with 18 station , 10 H.P. electrical.
Control Panel semi auto
Cutting Unit (Hydro.)

Technical Specifications
Maximum sheet width that can be formed : 1450 mm
Maximum sheet thickness in CRCA Strips that can be formed : 0.5 mm
Horizontal distance between shafts : 500mm
Number of forming stations : 18 nos.
Total HP for Line : 15
Speed of the machine : 10 -14 mt / minute
Size of machine : 9500 x 1700 x 1100 mm

Mandrel Uncoiler
Coil weight : 5 MT Max
Coil width : 1450 MM
Coil bore : 450 MM min, 510 MM max dia.
Mandrel movement : Manually adjusted
Back Tension : Manually adjusted

Entry Gate
Entry gate will be provided for movement of sheet to roll former.
Main Base
The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.
Mill stands (Station)
The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.
Roll shafts
The roll shafts dia. 70mm will be manufactured from quality steel and will be keyed to locate tooling.
Drive
The drive to the roll former will be by means of a chain. The main drive will be provided by means of 10 HP motor
Tooling
One set of Tooling with EN grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.
Cutting Unit (Hydro)
Hydraulically operated power pack along with cutting die with 3 HP electrical.

Do you know the factors that affect the roll design of cold roll forming equipment?

With our understanding of cold forming equipment understanding, we will find that according to different equipment, the specific design of the roll is not the same, the specific number of roll stand what is right? In fact, there is no strict standards, which will be affected by many factors, here we do the related introduction we all know the cold forming process is a very complex process, the production process there are still many problems remain to be solved, if the roller design is not reasonable, in the debugging process will appear edge wave, longitudinal bending, pouched wave, corner wrinkle, crack and distortion of deformation defects. After problems re design the working roll, will cause great waste of manpower resources.

The causes of roll design unreasonable, in fact, there are a lot of itself, the thickness of the material and information, and the experience of the designer to design ability will affect the effect of roll, and the frame number, and different defects may be different times influence, generally speaking, the front and the back of the road the middle of the road than the road impact on pouched wave greatly, especially the road behind, a greater impact. Behind the times larger on the same cross section and the effect of longitudinal bending, roll configuration, plate plate is more prone to longitudinal bending. With each pass possible side wave front. The way of side wave appears to influence, a little thin plate are more prone to side wave than a little thick plate, wide narrow side to side wave. So that the impact of these factors, we in the actual Roll forming equipment design, for the material to be used, the reasonable of design, if the technology is not particularly in place, just to be on the safe side, increase the number of road, so a problem occurs, the room for amendment will be relatively large.

840-920 automatic Caigang pressure tile machine equipment

1, using synchronous pressure, 11 rows of 840 axis molding, 920 to 9 rows of molding, smooth face, no wrinkles, no delimit paint phenomenon.
2, the fuselage uses the 300mmH steel welding, the middle plate uses the 14mm steel plate welding.
3, the shaft made of 45# steel, processing rear axle body size 70mm, solid shaft, wheel die made of 45# steel molding, hard chrome plated surface.
4, the transmission uses 6 points double chain wheel, the chain transmission (the internal hanging type), the 3KW planetary gear reducer, the movement is stable, no noise.
5, the plate is connected with the steel plate, which ensures that the machine does not change when pressed.
6, transmission bearings using high-quality 210 high speed double sealed bearings, maintenance free, in order to extend the service life of the machine.
7, hydraulic shear system using CDF-10 gear pump, working independently, motor power 3kw, no noise and smooth running, use long life, shear with iron welding and heavy.