Gypsum Drywall accessories like Stud, Runner, C-Channel, Wall Angle, Furring Channel (Omega). Stud, Runner, C-Channel, Wall Angle, Furring Channel (Omega) are available in 0.35 mm – 0.90 mm and upon request other thickness will be provided in Galvanized Steel Sheet and Zinc coating upon client’s request from Z60 – Z275 g/m2 Congratulations for ZTRFM, Gypsum Drywall Ceiling System Furring Channel Primary Channel Angle Machines start to run in our Saudi Arabic client’s workshop now, the machines start to make money for our Saudi customers, please check the machine working video and our Saudi Arabic customer feedback about our machine quality and service
We’re excited to announce that Cangzhou Zhongtuo Roll Forming Machinery Co., Ltd will be showcasing our state-of-the-art roll forming machinery at the China Import and Export Fair. Our innovative solutions, including the roofing roll forming machine and the C/Z Purlin automatic changing sizes roll forming machine, are tailored to enhance your production efficiency.
Booth Number: 20.1H01-02
Date: April 15th-19th, 2024
Don’t miss the chance to see our machines in action and discuss how we can support your business needs. Our team of experts will be on hand to provide live demonstrations and answer any questions you may have.
The China Import and Export Fair is a hub for global commerce and an excellent opportunity for networking, discovering new technologies, and forging business relationships. Mark your calendars and make sure to stop by our booth!
In the dynamic world of industrial manufacturing, the metal deck roll forming machine stands out as a cornerstone technology. At its core, this machine is an engineering marvel that transforms long strips of metal into the corrugated decks used in floors and roofs of buildings. For those new to the industry, understanding this machine is key to grasping how contemporary construction comes to life. It’s not just about bending metal; it’s about precision, efficiency, and the creation of materials that form the backbone of countless structures. As you embark on your journey in this field, knowing the role and workings of this machine will be an invaluable part of your toolkit. Let’s dive into the world of metal deck roll forming machines and explore how they shape the industry.
What is a Metal Deck Roll Forming Machine?
A Metal Deck Roll Forming Machine is a specialized piece of equipment used in the construction industry. Its primary function is to take metal coils and shape them into corrugated metal decking. This decking is widely used for floors and roofs in commercial and industrial buildings. The machine operates by progressively bending the metal through a series of rolls, each performing a part of the bending process until the final shape is achieved.
The key components of this machine include:
Uncoiler: Unwinds the metal coil preparing it for processing., it can be manual decoiler or hydraulic decoiler
Main roll forming machine: Precision-engineered to incrementally form the metal into the desired profile.
Main roll forming machine
Roll forming machine
Feeding device
the platform width is adjustable by hand wheel, have the bearing inside to protect the edge of the steel sheet.
Rolling shaft
Shaft Material: 45# steel, surface hard chromium plating.
Shaft diameter: 90 mm
Tampering treatment, prevent deformed and improve the hardness
Roller
Roller material: Cr15+45#
Chromed treatment (Cr thickness:0.05 mm), anti-corrosion,Increase hardness, ensure the precision and good abrasion performance
Rolling station
28 stations
Includes one set embossing rolling station
Work speed
0-15 m/min
Machine structure
Middle plate welded structure
Steel plate thickness: 20mm
machine basic frame
350# H steel welded with diagonal bracing inside
The diagonal bracing can ensure the full set basic frame in the same horizontal level to prevent the sheet shift left or right. Meanwhile it can make sure the machine in a high stability when working.
Bearing
Chinese famous brand Harbin
Work power
15 kw *2
Brand: China famous brand
We adopt two motors driving on the transmission system because of the long rolling stations, it can balance the driving power and ensure all the rolling stations are in the same linear speed, to give the power more evenly to the machine
Roller spacer treatment
Anti rusty treatment
Pull rod
Anti rusty treatment
Transmission
Chain size: 1.5 inches
Double chains driving
3Cut-off Press: Cuts the formed metal into specific lengths
4.Control System: Manages the operation, ensuring precision and efficiency.
Control system
Frequency brand
Delta
PLC brand
Delta
Screen type
Touch screen & buttons
Screen language
English/Chinese/Spanish
Low pressure electrical part
Schneider
Counter brand
Omron
Function
Cutting length control, cutting quantity control, and speed control
5. Output Table: Collects the finished metal decks.
Each component plays a crucial role in ensuring the quality and accuracy of the final product, making the machine an indispensable asset in metal construction.
How Does It Work?
The metal deck roll forming machine is a marvel of engineering, transforming raw metal into functional decking through a series of precise steps:
Feeding the Material: The process starts with the uncoiler unwinding a coil of metal sheet, which is then fed into the machine.
Roll Forming Process: As the metal moves through the machine, it passes through a series of rollers. Each roller station progressively shapes the metal, bending it incrementally until it achieves the desired profile.
Cutting and Finishing: Once the metal sheet has the correct shape, the cutting system precisely trims it to a predetermined length. This ensures that each piece of decking is consistent in size.
Stacking and Output: The finished product is then automatically stacked, ready for use in construction projects.
This process is highly efficient, allowing for the production of large quantities of metal decking in a relatively short time, with each piece maintaining a high level of quality and uniformity.
Applications of Metal Deck Roll Forming Machines
Metal decks created by roll forming machines are integral to modern construction, offering versatility and strength. Here’s where they make a significant impact:
Commercial Buildings: Used as flooring and roofing materials, metal decks provide a sturdy and reliable foundation.
Industrial Projects: In warehouses, factories, and large industrial complexes, these decks are essential for creating durable and safe workspaces.
Infrastructure Development: Metal decks are used in bridges, platforms, and other infrastructure projects due to their strength and resilience.
Architectural Applications: They are also popular in architectural designs for creating aesthetically pleasing yet functional elements in structures.
Custom Projects: Given their adaptability, metal decks are frequently used in customized construction projects, catering to specific design and structural needs.
The broad range of applications showcases the flexibility and utility of metal decking, making it a valuable component in diverse construction scenarios.
Benefits and Advantages of Metal Deck Roll Forming Machines
Metal deck roll forming machines offer numerous benefits, making them indispensable in modern construction and manufacturing:
Efficiency: Their automated process significantly speeds up production, allowing for the rapid creation of large quantities of metal decking.
Precision and Consistency: With advanced control systems, these machines produce decking with uniform quality and exact specifications, ensuring reliability in every piece.
Cost-Effective: By reducing labor costs and minimizing waste, these machines offer an economical solution for producing metal decks.
Versatility: Able to handle various thicknesses and types of metal, these machines can be adapted for different projects and applications.
Customization: As you mentioned, each machine can be customized to produce specific deck profiles, catering to unique project requirements.
Durability and Strength of Products: The metal decks produced are known for their durability and strength, making them ideal for heavy-duty construction use.
Eco-Friendly: Modern machines often incorporate features that reduce energy consumption and recycle scrap metal, contributing to environmentally friendly practices.
These advantages underscore why metal deck roll forming machines are a key asset in the industry, supporting a range of projects with efficiency and quality.
Considerations for Newcomers
As you embark on your journey in the world of metal deck roll forming machines, here are some key points to keep in mind:
Understand Your Requirements: Assess the specific needs of your projects, such as the type of metal decking required and the volume of production. This will help in choosing the right machine.
Quality vs. Cost: While budget is important, don’t compromise on quality. A more reliable machine might be a higher initial investment but can save costs in the long run due to its efficiency and durability.
Machine Customization: Remember, these machines are often customized. Work with manufacturers who can tailor the machine to your specific deck profile needs.
Training and Support: Ensure that you have access to proper training and support. Operating these machines requires specific skills, and having good support can streamline the learning process.
Maintenance and Upkeep: Regular maintenance is crucial for the longevity and optimal performance of the machine. Factor in maintenance costs and schedules.
Safety First: Always prioritize safety. Understand the safety features of the machine and ensure compliance with safety regulations in your operation.
Stay Informed: The industry is constantly evolving. Keep yourself updated with the latest trends and advancements in technology to stay competitive.
By keeping these considerations in mind, you’ll be better equipped to navigate the industry and make informed decisions regarding metal deck roll forming machines.
Conclusion
As we’ve explored, metal deck roll forming machines are a testament to the blend of engineering ingenuity and practical application. These machines not only streamline the production of metal decking but also ensure precision, efficiency, and adaptability in various construction scenarios. From their diverse applications in commercial buildings to their role in architectural designs, these machines prove to be invaluable assets in the industry.
For newcomers, understanding the capabilities, benefits, and operational aspects of these machines is crucial. As you start your journey in this field, remember that knowledge, quality, and safety are key. Embrace the learning curve, and don’t hesitate to seek expert advice when necessary.
The world of metal deck roll forming machines is dynamic and evolving, offering endless opportunities for exploration and growth. We hope this post has provided you with a solid foundation and sparked your curiosity to learn more. The future of construction and manufacturing is bright, and with tools like these at your disposal, you’re well on your way to becoming an integral part of it.
In the world of construction and manufacturing, efficiency and cost-effectiveness are paramount. C and Z purlin machines, integral in producing horizontal structures in buildings, epitomize these qualities. These machines are not just about speed; they also offer versatility. One key feature enabling this versatility is the manual adjustment of roller spacers.
Understanding Roller Spacers
At the heart of C and Z purlin machines lie roller spacers. These components are crucial in shaping the metal into purlins. Roller spacers are adjustable elements placed between the machine’s rollers. Their primary role is to determine the size and profile of the purlins being produced. By adjusting these spacers, the machine can switch between producing different sizes and shapes of purlins without the need for entirely separate equipment.
Adjustment Mechanism
The process of manually adjusting the roller spacers is both a science and an art. It involves loosening the machine’s rollers, adding, removing, or repositioning the spacers to achieve the desired purlin size. Precision is key here, as even a small misalignment can lead to quality issues in the final product. Tools like wrenches or screwdrivers are typically used in this adjustment process. The technician’s expertise in understanding the exact placement and configuration of these spacers is what makes this adjustment successful.
Benefits of Manual Adjustment
The primary benefit of this manual adjustability is cost efficiency. Instead of investing in multiple machines for different purlin sizes, one machine with adjustable spacers can do the job. This not only saves on equipment costs but also reduces the space required for machinery. Additionally, it offers production flexibility. Depending on project requirements, the machine can be quickly adjusted to produce different purlin sizes, making it an invaluable asset for companies looking to cater to diverse construction needs.
Practical Examples
Consider a scenario where a construction project requires multiple sizes of purlins. With a traditional setup, this would mean either outsourcing different sizes or investing in multiple machines. However, with a C or Z purlin machine that has adjustable roller spacers, the same machine can be quickly reconfigured to produce all the required sizes, thereby significantly reducing production time and costs.
Conclusion
The ability to manually adjust roller spacers in C and Z purlin machines brings a level of flexibility and cost-effectiveness that is crucial in today’s fast-paced construction environment. This feature not only optimizes the manufacturing process but also opens up possibilities for a wider range of projects, proving to be an invaluable asset in the construction industry.
Introduction Welcome to the fascinating world of roofing sheet roll forming machines! These machines are the unsung heroes in the metalworking industry, playing a crucial role in shaping the roofs over our heads. They take simple metal coils and transform them into sturdy, reliable roofing panels. This process is not just about bending metal; it’s about precision, consistency, and efficiency.
The Working Process Imagine a giant, intricate machine where metal enters at one end and emerges as a finished roofing panel at the other. This is the magic of a roll forming machine. It all starts with a metal coil, meticulously fed into the machine. As it travels through, it encounters a series of rollers, each bending the metal a little more than the last. This gradual transformation is the key to creating precise shapes and dimensions. Finally, as the metal reaches its final form, it’s cut to specific lengths, ready to become part of a durable roof.
Peeking Inside: The Components These machines are more than just a series of rollers. They comprise several critical sections:
The Entry Section: This is where the journey begins. The metal coil is placed here, ready to be uncoiled and fed into the machine.
The Heart – Roll Forming Section: Here lies the core of the process. A sequence of rollers work in harmony to bend the metal, step by step, into the desired profile.
The Cutoff Section: Precision is key here, as the machine cuts the now-formed metal into pre-determined lengths.
The Embossing and Punching Section: For those extra touches – patterns, holes, or designs – this section adds functional and aesthetic features to the roofing sheets. (it is optional, you can choose to use it or not)
The Exit Section: The finished product exits the machine here, ready for inspection and dispatch.
Why These Machines Matter Roofing sheet roll forming machines offer a plethora of benefits:
Speed and Efficiency: They churn out large volumes of roofing material quickly, a boon for meeting high demands.
Consistency and Quality: Every sheet is a clone of the previous, maintaining uniformity in quality and dimensions.
Versatility: Whether it’s corrugated, trapezoidal, or any other profile, these machines can do it all.
Cost-Effectiveness: High output with minimal waste makes these machines a smart investment.
Applications Beyond the Obvious While primarily used in the construction and roofing sectors, these machines have a broader application spectrum. They’re capable of producing various metal products like wall cladding, decking, and even fencing, making them invaluable assets in diverse manufacturing scenarios.
In Conclusion Roofing sheet roll forming machines are pivotal in modern manufacturing. They embody the harmony of engineering precision and operational efficiency. As technology advances, these machines continue to evolve, promising even greater capabilities and innovations.
Stay tuned for more insights into the dynamic world of metalworking and machinery!
We are thrilled to announce that ZTRFM will be exhibiting at the prestigious International Builders’ Show (IBS) 2024, and we invite you to join us in this grand event. IBS is renowned for being a hub where industry professionals gather to share the latest trends, technologies, and ideas that are shaping the future of building and construction.
Date & Location:
Mark your calendars for February 27th to 29th, 2024, and meet us at the Las Vegas Convention Center, located at 3150 Paradise Road, Las Vegas, NV 89109, USA.
Our Booth:
Find us at the heart of the action in the West Hall, at Booth No. W5640. We have prepared an engaging and interactive experience for all our visitors.
What to Expect at Our Booth:
Innovative Products & Services: Discover our latest offerings and how they can revolutionize your projects.
Live Demonstrations: Witness firsthand the capabilities of our products and solutions.
Expert Consultations: Our team of experts will be available to discuss your specific needs and how we can assist in achieving your goals.
Networking Opportunities: Connect with industry peers, share insights, and explore potential collaborations.
Why Attend IBS 2024?
Educational Sessions: Gain valuable insights from industry leaders and innovators.
Latest Industry Trends: Stay ahead in your field by experiencing the newest technologies and strategies.
Networking: Build relationships with professionals from various sectors of the building industry.
Exclusive Offers for IBS Attendees: As a token of our appreciation, we’re offering exclusive promotions and discounts for attendees who visit our booth. Don’t miss out on these special deals!
Let’s Build the Future Together! Your presence at the International Builders’ Show 2024 would be the perfect opportunity to explore how we can collaborate and drive the future of the building industry. We are excited to meet you, learn about your projects, and discuss how we can contribute to your success.
Stay Updated: Follow us on www.rollsformingmachine.com for regular updates leading up to the event, including sneak peeks of what we’re bringing to the show.
Checker plates are widely used in our daily life and the construction industry. You can find them easily around you. And it is good business to sell checker plates. So many people are interested in buying a checker plate embossing machine and produce and sell. But before you buy the machine, you need to know some basic information about it to help you better understand it.
To make a checker plate, there are two types of machines. One is a short feeding machine set, and one is a production line including a cut-to-length line. You can use a coil roll or a short sheet to produce. If you use a short sheet to produce, the machine set only needs to include an embossing machine, a leveling machine, a feeding table, and a runout table. If you use a coil roll to produce, the line needs to include decoiler with loading car, an embossing machine, a leveling machine, a cut-to-length machine, a transport table, and a stacker.
The cost of the machine depends on several aspects: embossing pattern, material type( coil or sheet), material thickness, and width. For both types, (sheet feeding or coil feeding) the wider, the thicker the material is, the more expensive the machine is.
An embossing pattern for example:
Also here are also some other pattern examples for your reference:
Today we first introduce short sheet feeding metal embossing machine:
steel sheet embossing machines are mainly for producing embossed aluminum and stainless metal sheets. metal embossing production line is suitable for metal sheet, particle board, decorated materials, and so on. The pattern is clear and has strong third-dimension. It can be assorted with the embossing production line
The main parts of this metal sheets embossing machine:
Advantages： Stable Transmission: Double chain and gear drive,keynote rollers design. Easy Operation : Easily set orders on the PLC control cabinet , easy, and fast
Tr 4 Profile drawing for reference:
Trapezoidal roofing sheet has many different shapes,usually different countries have its own popular design ,we can customize the machine as customers’ demand, Tr 4 is most popular in Peru. Here is one example of Tr4 profile for your reference.
Machine Working Flow:
Uncoiling → Feeding material into machine →Roll forming → Auto cutting →Products receiving
table
Tr 4 Roofing Sheet Roll Forming Machine Making Roofs For Peru Market
Raw Material
PPGI,PPGL
Material Thickness:24/26 Gauge （0.4-0.6 Mm)
Machine Frame
350mm H Beam Structure, With 18mm Welded Steel Middle Support Plate.
Roller Material
45# steel, chromed on the surface
Forming Stations
Roller Stations :20 Rows
Diameter Of Shafts
Φ80mm Solid
Material Of Shafts
High Grade 45#,With Heat Treatment
Forming Speed
15 M/Min
Voltage
380v/50hz/3p (As Requested)
Transmission Way
By 1 Inch Chain (Double Chains)
Main Motor
7.5 KW
Cutting Blade Material
Gcr12 quenched treatment
Cutting Type
hydraulic post cutting
Driving Method
By pillar type Cylinder
5T Manual Decolier For Free
Capacity:5 tons Coil inner diameter:450-550mm Feeding width: max 1220mm Structure: welded by the steel plates and profiled bar. The shrink and expand of core is manually, with manual brake,The coil moving forward or reverse is pulled by roll forming machine
Feeding Device
1.Hand wheels on both sides can be used to adjust the feeding width.
2.Four stainless rollers can make the material go into the machine smoothly and prevent the scratch on the material surface.
3.There are three rows of orange plastic rollers can make the steel coil go into the machine smoothly.
Roll Forming And Transmission Device
1. Rollers thick chromed good hardness for long service time.
2. Each roller has a number and keynotes, which can fix on the shaft stabely
3 Double chain drive, stronger
Hydraulic Cutting Device
We use four pillars cutting system structure, which ensures stable cutting.
PLC control system
PLC brand:Delta(Taiwan) PLC, and transducer and touched screen
● Encoder brand:Omron
● Electrical components:Schneider
●Operating language:English and Chinese(or as requested)
You can set orders by PLC on touch screen part, inputting product length and quantity. It is really easy to operate, and there are aviation plugs to make it much easier to install the machine when it arrives.
Hydraulic station
● Hydraulic station motor:5.5KW
● Hydraulic oil:46# hydraulic oil
● Main components: Include a set of hydraulic tank, a set of hydraulic oil pump, two hydraulic pipes. And one of electromagnetism valve.
C stud rolling forming machine can make the metal profiles in batchs fully automatically. The profiles are precision-engineered, high-quality steel sections that are used to form the metal substructure of the Drywall or ceiling Systems. All parts are produced from high-grade hot dip galvanized steel coils with the cold rolled forming process by the rolling forming machine. Here we show you some drawing profile examples to show you the way the metal profile rolling forming machine is designed.
See, Sturdy 0.6 mm sections with a full set of compatible accessories Part of a complete ceiling system Only one type of channel for main and furring functions Increased web width for faster/easier installations and smoother joints
APPLICATIONS:
C stud rolling forming machine
Metal profile C stud rolling forming machine
C STUD ROLL FORMING MACHINE METAL STUD ROLL FORMING MACHINE PARAMETERS.
1. We have the following speed options for your reference:
1) Normally 25 to 35 meter per minute without punching
2) High speed is from 50 to 75 meter per minute with punching
3)Highest speed now we can reach 120 meter per minute with punching.
2. Adjustment options.
We have manual adjustment by spacer.
We have PLC control fully automatic type.
The machine working flow is as following:
working flow of the C stud roll forming machine
C STUD ROLL FORMING MACHINE METAL STUD ROLL FORMING MACHINE
1.Formed Material
PPGI,GI,AI
Thickness:0.5-1.2mm
2.Decoiler
Hydraulic automatic decoiler
Manual decoiler(will give you as free）
3.Main body
Roller station
12 rows(As your requirement)
Diameter of shaft
50mm solid shaft
Material of rollers
45# steel, hard chrome plated on the surface
Machine body frame
Metal steel welded
Drive
gearbox transmission
Dimension(L*W*H)
5500*800*1200(customize)
Weight
About 3T
4.Cutter
Automatic
cr12mov material, no scratches, no deformation
5.Power
Motor Power
7.5KW
Hydraulic system power
5.5KW
6.Voltage
380V 50Hz 3Phase
As your requirement
7.Control system
Electric Box
Customized(famous brand)
Language
English(Support multiple languages)
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
18.Forming Speed
60-70m/min(customized)
The speed depends on the shape of the tile and the thickness of the material.
The following we share the manual adjustment machine. The advantages of it, that manual adjustment cost is more lower and if you have the engineers who are professional for machines, manual adjustment will be best options.
roller of metal profile stud rolling forming machine
Checkered plate is widely used in our daily life and is a useful construction material. A good embossing machine is essential to make quality checkered plates.
Steel sheet embossing machines are mainly for producing embossed aluminum and stainless metal sheets. metal embossing production line is suitable for metal sheet, particle board, decorated materials, and so on. The pattern is clear and has strong third-dimension. It can be assorted with the embossing production line.
To save cost, it is better to satrt with a short sheet feeding type checkered plate embossing machine. And it cludes one feeding table, an embossing machine, a levelling maching and a runout table.
