Category News

Recently, Cangzhou Zhongtuo Roll Forming Equipment Co., Ltd. received exciting news: the company’s independently developed furring channel machine has been successfully installed and commissioned at a customer’s facility in Albania. This achievement not only signifies Zhongtuo’s continued growth in the international market but also provides substantial economic advantages for the customer.
The commissioning process was seamless, with Zhongtuo’s technical team providing on-site assistance to ensure the equipment was installed accurately and complied with all operational standards. Within a short timeframe, the furring channel machine started producing high-quality keels tailored to the customer’s specific requirements. The customer expressed great appreciation for the equipment’s stability and production efficiency, believing that this investment would greatly enhance their production capacity and profitability.

Zhongtuo’s furring channel machine utilizes cutting-edge technology and boasts efficient production capabilities, enabling a rapid response to market demands. This successfully commissioned project not only showcased Zhongtuo’s technical expertise in keel production but also strengthened the company’s reputation within the global manufacturing sector.

As we look ahead, Zhongtuo will remain dedicated to the principles of “technological innovation and the pursuit of excellence,” aiming to deliver superior roll forming equipment solutions to customers worldwide. We are excited to continue forging partnerships across the globe.

 

We are thrilled to announce that the angle steel machine designed by Cangzhou Zhongtuo Cold Forming Equipment Co., Ltd. has completed a swift and smooth commissioning at a customer facility in New York, USA! This achievement not only demonstrates the creativity of the Zhongtuo team but also serves as another remarkable example of Chinese manufacturing making an impact internationally.
The entire commissioning process proceeded exceptionally well, with each step running smoothly and seamlessly connected. Once the equipment arrived at the New York facility, the commissioning team quickly got to work. Thanks to their extensive experience and expertise, they completed the commissioning in a short time. The angle steel machine operated steadily, and all functional indicators met the anticipated results. This success is largely attributed to Zhongtuo’s use of advanced Siemens technology, which guarantees precise control and high-speed operation, ultimately ensuring a successful commissioning process.The commissioning process went remarkably smoothly, with each stage flowing seamlessly into the next. After the equipment reached the New York facility, the commissioning team promptly began their work. Drawing on their considerable experience and skills, they finished the commissioning quickly. The angle steel machine functioned steadily, with all performance indicators achieving the expected outcomes. This success can be largely credited to Zhongtuo’s implementation of advanced Siemens technology, which ensures accurate control and high-speed operation, ultimately facilitating a successful commissioning process.

The successful commissioning represents a key milestone for Cangzhou Zhongtuo Cold Roll Forming Equipment Co., Ltd. as it ventures further into the international market. This achievement underscores the widespread recognition of Zhongtuo’s manufacturing expertise by global clients. It not only affirms the quality and technology of Zhongtuo but also acts as a significant indicator of the global reach of China’s equipment manufacturing sector.
In the future, Cangzhou Zhongtuo will continue to uphold the values of “scientific and technological innovation, excellence.” The company will consistently work on enhancing product performance and providing enhanced cold roll forming equipment solutions for customers around the globe. We believe that Zhongtuo’s equipment will significantly influence more countries and regions, playing a vital role in the progress of the global manufacturing industry!

 

We made a full automatic machine for Brazil customer, the machine completed this month, and we tested the machine and here let me share the test report with you:

Customer personal requirement:

This machine can make products as below:

C purlin bottom width 75-200mm

U purlin bottom width 65-200mm

C purlin lip size 15-25mm

CU purlin height 30-80mm

Above red number is the input material width for 3mm thickness.

Our machine have function to make the rib on the bottom of the purlin, you can choose to use this rib forming function or do not use this rib function:

We tested 3 profiles to guarantee the machine is performance well:

As our experience if the below 3 profiles can make well then other profiles is no problem to make on the machine.

Results of the 3 profile testing:

68x30x3.0mm U purlin:

 

190x75x3.0mm U purlin:

 

200x75x25x3.0mm C purlin:

 

 

Our c purlin machine roll forming machine advantages:

 

1. Servo motor drive, more accurate start and stop, faster speed.
2. Intelligent control system, can realize remote monitoring and operation and maintenance.
3. The operation interface uses a notebook instead of an electric control cabinet.
4. With fast input software, USB import can be realized.
5. Dual automatic type change (two modes: button and PLC screen).
6. Unlimited shearing blade and do not need to change the blade frequently.

7.Profile sizes change is quick, normally change time within 5 minutes.

 

Here share some of our machine photos with you:

We were thrilled to welcome our esteemed customer from Guinea to the Cangzhou Zhongtuo Roll Forming Machine Company. This visit marked a significant milestone in our ongoing efforts to expand our global reach and strengthen international relationships. Our customer’s primary purpose for the visit was to inspect our range of metal roof panel machines and finalize an order. The visit concluded successfully, with the customer placing an order directly after witnessing the quality and performance of our machinery.

Factory Tour

Manufacturing Plant:

• The tour commenced with a comprehensive walkthrough of our state-of-the-art manufacturing plant. Here, our customer had the opportunity to observe the advanced machinery and production processes we employ.
• The precision engineering and stringent quality control measures at every stage of production were highlighted, ensuring our customer of the high standards we maintain.

Research and Development Center:

• A visit to our R&D center showcased the innovative projects and cutting-edge technologies being developed. Our team demonstrated the latest advancements in roll forming technology, emphasizing our dedication to continuous improvement.

Showroom:

• The customer was guided through our showroom, where a variety of metal roof panel machines were on display. This included machines for producing Tuff Rib panels, standing seam panels, and other roofing profiles.
• Live demonstrations of these machines allowed the customer to see their functionality, efficiency, and ease of operation firsthand.

Detailed Machine Inspection

Metal Roof Panel Machines:

• The primary focus of the visit was to inspect our metal roof panel machines. Our technical experts provided in-depth explanations and live demonstrations of each machine’s capabilities.
• The customer was particularly impressed with the precision, speed, and versatility of our machines, which can produce a wide range of roofing profiles to meet various needs.

Quality Assurance:

• We elaborated on our rigorous quality assurance processes, including the thorough testing and inspection each machine undergoes before delivery. This reassured our customer of the reliability and durability of our products.

Technical Discussions and Customization

Product Specifications:

• Detailed technical discussions were held to address the specific needs and requirements of our customer from Guinea. Our experts provided comprehensive explanations and answered all questions, ensuring a clear understanding of the machines’ capabilities.

Customization Options:

• The customer expressed interest in customized solutions for their specific projects. We discussed various customization options, demonstrating our flexibility and ability to tailor our machines to meet unique requirements.

Order Placement and Business Discussions

Immediate Order Placement:

• Impressed by the quality and performance of our machines, the customer decided to place an order directly during the visit. This decision was a testament to the trust and confidence our customer had in Cangzhou Zhongtuo’s products and services.

Future Collaboration:

• Business discussions focused on strategies for future collaboration and potential expansion in the Guinean market. Both parties expressed enthusiasm for building a long-term partnership.

After-Sales Support:

• We highlighted our comprehensive after-sales support system, including technical support, training, and maintenance services. The customer appreciated the robust support offered, ensuring smooth operation and longevity of the machines.

Building Relationships:

• The visit provided an excellent opportunity for building personal relationships, which are crucial for long-term business partnerships. The friendly and open atmosphere contributed to a successful and memorable visit for our Guinean customer.

Une machine double tuiles et bac 5 rigoles large 1250

Une machine double tuiles et bac 8 rigoles large 1250

Une machine double bac 7 rigoles et bac 5 rigole large 1000

2 single tray machines 6 wide channels 914

Une plieuse

Une tambour

Une machine à chapeau tuiles

3 planeuges large 1250

2 derouleur automatiquement （5 Ton）

Cangzhou Zhongtuo Roll Forming Machine Company recently had the honor of welcoming a delegation of American customers to their headquarters. This visit was centered around testing various roll forming machines, including the standing seam machine, L purlin machine, and R panel machine. The event highlighted Cangzhou Zhongtuo’s commitment to transparency, quality, and customer satisfaction.

Manufacturing Plant:

• The delegation toured the state-of-the-art manufacturing facilities, observing the advanced machinery and production processes.
• The visitors were impressed by the precision and efficiency of the manufacturing plant, noting the rigorous quality control measures in place.

Research and Development Center:

• A visit to the R&D center provided insights into the innovative projects and technological advancements being pursued by the company.
• The American customers were particularly interested in the latest developments in roll forming technology and how these innovations could benefit their own operations.

Showroom:

• The visitors were guided through the showroom, where a wide range of roll forming machines were on display.
• Live demonstrations of various machines, including the standing seam machine, L purlin machine, and R panel machine, showcased their functionality and capabilities.

Machine Testing

Standing Seam Machine:

• The delegation observed a live test of the standing seam machine, witnessing its precision in forming standing seam profiles.
• The machine’s efficiency, accuracy, and ease of operation were highlighted, with the visitors expressing their satisfaction with its performance.

L Purlin Machine:

• The L purlin machine was also put to the test, demonstrating its ability to produce high-quality L-shaped purlins.
• The visitors appreciated the machine’s versatility and the consistency of the output, noting its potential for their construction projects.

R Panel Machine:

• The R panel machine was another focal point of the visit. The delegation observed its capability to produce durable and uniform R panels.
• The machine’s robustness and user-friendly interface were praised, further solidifying the visitors’ confidence in Cangzhou Zhongtuo’s products.

Technical Discussions and Q&A

Product Specifications:

• Detailed technical discussions were held to address the specific needs and requirements of the American customers.
• The company’s technical experts provided comprehensive explanations and answered all questions, ensuring a thorough understanding of the machines’ capabilities.

Customization Options:

• The visitors expressed interest in customized solutions, and the team discussed various options to tailor the machines to meet specific project demands.
• The flexibility and adaptability of Cangzhou Zhongtuo’s machines were emphasized during these discussions.

Quality Assurance:

• The quality assurance processes were elaborated upon, including the stringent testing and inspection procedures each machine undergoes before delivery.
• The visitors were reassured by the company’s commitment to maintaining the highest standards of quality and reliability.

Business Discussions

Market Expansion:

• Business discussions focused on expanding the presence of Cangzhou Zhongtuo machines in the American market.
• Strategies for effective collaboration and partnership were explored, with both parties expressing enthusiasm for future cooperation.

We ZTRFM also produce below machines, which are very popular on American market: such as standing seam roof systems, concealed fastener roof and wall systems, and exposed fastener roof and wall panel systems to accommodate every project.

Standing Seam ProSnap 100 ShurLoc 150 ShurLoc 550 ShurLoc 175 ShurLoc 300 SpanLoc 100 SpanLoc 150 SpanLoc 200 SpanLoc 300 BattLoc Soffit Panel Flush Panel 100 Vee Soffit

Exposed Fastener R / PBR Panel U / PBU Panel Texas Rib / Channel Guard Frontier Rib / Lap Guard 5 Vee Com Cor CT 7.2

Live Demonstrations:

• One of the highlights of the visit was the live demonstration of various roll forming machines in operation. The Russian delegation observed the machines’ capabilities in producing different profiles, such as C Z purlins, drywall studs and tracks, and trapezoidal roof sheets.
• The visitors were particularly impressed by the precision and efficiency of the machines, as well as the advanced technology like PLC control systems.

Technical Discussions and Q&A Sessions

In-Depth Technical Discussions:

• Detailed technical discussions were held to address the specific requirements and preferences of the Russian customers. Zhongtuo’s technical team provided insights into the customization options available to meet unique project needs.
• Topics such as machine maintenance, operational efficiency, and potential upgrades were thoroughly discussed, ensuring the visitors had a clear understanding of the machine’s capabilities and benefits.

Q&A Sessions:

• Open Q&A sessions allowed the Russian customers to ask detailed questions about the machines and their applications. Zhongtuo’s experts were on hand to provide comprehensive answers, enhancing the visitors’ understanding and confidence in the products.

Customer Feedback and Future Collaboration

Positive Feedback:

• The Russian delegation expressed their satisfaction with the visit, praising the quality of the machines, the professionalism of the staff, and the transparency of the manufacturing processes.
• They highlighted the robustness and reliability of the machines, which are crucial for their projects in Russia’s challenging climatic conditions.

Future Collaboration:

• The visit concluded with discussions on potential collaborations and business partnerships. Both parties explored ways to strengthen their relationship and work together on future projects.
• The delegation showed keen interest in placing orders and exploring long-term cooperation opportunities, signifying a successful outcome of the visit.

#rollforming #gypsum #gypsumplaster #drywall #drywallcontractor #ceilingsystem #studandrunner

Gypsum Drywall accessories like Stud, Runner, C-Channel, Wall Angle, Furring Channel (Omega). Stud, Runner, C-Channel, Wall Angle, Furring Channel (Omega) are available in 0.35 mm – 0.90 mm and upon request other thickness will be provided in Galvanized Steel Sheet and Zinc coating upon client’s request from Z60 – Z275 g/m2 Congratulations for ZTRFM, Gypsum Drywall Ceiling System Furring Channel Primary Channel Angle Machines start to run in our Saudi Arabic client’s workshop now, the machines start to make money for our Saudi customers, please check the machine working video and our Saudi Arabic customer feedback about our machine quality and service

https://www.youtube.com/watch?v=3-k6w1vLHCc

Any interest, welcome inquiry.

We’re excited to announce that Cangzhou Zhongtuo Roll Forming Machinery Co., Ltd will be showcasing our state-of-the-art roll forming machinery at the China Import and Export Fair. Our innovative solutions, including the roofing roll forming machine and the C/Z Purlin automatic changing sizes roll forming machine, are tailored to enhance your production efficiency.

Booth Number: 20.1H01-02

Date: April 15th-19th, 2024

Don’t miss the chance to see our machines in action and discuss how we can support your business needs. Our team of experts will be on hand to provide live demonstrations and answer any questions you may have.

The China Import and Export Fair is a hub for global commerce and an excellent opportunity for networking, discovering new technologies, and forging business relationships. Mark your calendars and make sure to stop by our booth!

For more information, please contact us:

📞 +86 18730769688

📧 cnzt005@zhongtuocn.com

 

Introduction

In the dynamic world of industrial manufacturing, the metal deck roll forming machine stands out as a cornerstone technology. At its core, this machine is an engineering marvel that transforms long strips of metal into the corrugated decks used in floors and roofs of buildings. For those new to the industry, understanding this machine is key to grasping how contemporary construction comes to life. It’s not just about bending metal; it’s about precision, efficiency, and the creation of materials that form the backbone of countless structures. As you embark on your journey in this field, knowing the role and workings of this machine will be an invaluable part of your toolkit. Let’s dive into the world of metal deck roll forming machines and explore how they shape the industry.

 

What is a Metal Deck Roll Forming Machine?

A Metal Deck Roll Forming Machine is a specialized piece of equipment used in the construction industry. Its primary function is to take metal coils and shape them into corrugated metal decking. This decking is widely used for floors and roofs in commercial and industrial buildings. The machine operates by progressively bending the metal through a series of rolls, each performing a part of the bending process until the final shape is achieved.

The key components of this machine include:

1. Uncoiler: Unwinds the metal coil preparing it for processing., it can be manual decoiler or hydraulic decoiler
2. Main roll forming machine: Precision-engineered to incrementally form the metal into the desired profile.

 

Main roll forming machine
Roll forming machine	Feeding device	the platform width is adjustable by hand wheel, have the bearing inside to protect the edge of the steel sheet.
	Rolling shaft	Shaft Material: 45# steel, surface hard chromium plating.
		Shaft diameter: 90 mm
		Tampering treatment, prevent deformed and improve the hardness
	Roller	Roller material: Cr15+45#
		Chromed treatment (Cr thickness:0.05 mm), anti-corrosion,Increase hardness, ensure the precision and good abrasion performance
	Rolling station	28 stations
		Includes one set embossing rolling station
	Work speed	0-15 m/min
	Machine structure	Middle plate welded structure
		Steel plate thickness: 20mm
	machine basic frame	350# H steel welded with diagonal bracing inside
		The diagonal bracing can ensure the full set basic frame in the same horizontal level to prevent the sheet shift left or right. Meanwhile it can make sure the machine in a high stability when  working.
	Bearing	Chinese famous brand Harbin
	Work power	15 kw *2
		Brand: China famous brand
		We adopt two motors driving on the transmission system because of the long rolling stations, it can balance the driving power and ensure all the rolling stations are in the same linear speed, to give the power more evenly to the machine
	Roller spacer treatment	Anti rusty treatment
	Pull rod	Anti rusty treatment
	Transmission	Chain size: 1.5 inches
		Double chains driving

3Cut-off Press: Cuts the formed metal into specific lengths

4.Control System: Manages the operation, ensuring precision and efficiency.

Control system	Frequency brand	Delta
	PLC brand	Delta
	Screen type	Touch screen & buttons
	Screen language	English/Chinese/Spanish
	Low pressure electrical part	Schneider
	Counter brand	Omron
	Function	Cutting length control, cutting quantity control, and speed control

5. Output Table: Collects the finished metal decks.

Each component plays a crucial role in ensuring the quality and accuracy of the final product, making the machine an indispensable asset in metal construction.

How Does It Work?

The metal deck roll forming machine is a marvel of engineering, transforming raw metal into functional decking through a series of precise steps:

1. Feeding the Material: The process starts with the uncoiler unwinding a coil of metal sheet, which is then fed into the machine.
2. Roll Forming Process: As the metal moves through the machine, it passes through a series of rollers. Each roller station progressively shapes the metal, bending it incrementally until it achieves the desired profile.
3. Cutting and Finishing: Once the metal sheet has the correct shape, the cutting system precisely trims it to a predetermined length. This ensures that each piece of decking is consistent in size.
4. Stacking and Output: The finished product is then automatically stacked, ready for use in construction projects.

This process is highly efficient, allowing for the production of large quantities of metal decking in a relatively short time, with each piece maintaining a high level of quality and uniformity.

Applications of Metal Deck Roll Forming Machines

Metal decks created by roll forming machines are integral to modern construction, offering versatility and strength. Here’s where they make a significant impact:

1. Commercial Buildings: Used as flooring and roofing materials, metal decks provide a sturdy and reliable foundation.
2. Industrial Projects: In warehouses, factories, and large industrial complexes, these decks are essential for creating durable and safe workspaces.
3. Infrastructure Development: Metal decks are used in bridges, platforms, and other infrastructure projects due to their strength and resilience.
4. Architectural Applications: They are also popular in architectural designs for creating aesthetically pleasing yet functional elements in structures.
5. Custom Projects: Given their adaptability, metal decks are frequently used in customized construction projects, catering to specific design and structural needs.

The broad range of applications showcases the flexibility and utility of metal decking, making it a valuable component in diverse construction scenarios.

Benefits and Advantages of Metal Deck Roll Forming Machines

Metal deck roll forming machines offer numerous benefits, making them indispensable in modern construction and manufacturing:

1. Efficiency: Their automated process significantly speeds up production, allowing for the rapid creation of large quantities of metal decking.
2. Precision and Consistency: With advanced control systems, these machines produce decking with uniform quality and exact specifications, ensuring reliability in every piece.
3. Cost-Effective: By reducing labor costs and minimizing waste, these machines offer an economical solution for producing metal decks.
4. Versatility: Able to handle various thicknesses and types of metal, these machines can be adapted for different projects and applications.
5. Customization: As you mentioned, each machine can be customized to produce specific deck profiles, catering to unique project requirements.
6. Durability and Strength of Products: The metal decks produced are known for their durability and strength, making them ideal for heavy-duty construction use.
7. Eco-Friendly: Modern machines often incorporate features that reduce energy consumption and recycle scrap metal, contributing to environmentally friendly practices.

These advantages underscore why metal deck roll forming machines are a key asset in the industry, supporting a range of projects with efficiency and quality.

Considerations for Newcomers

As you embark on your journey in the world of metal deck roll forming machines, here are some key points to keep in mind:

1. Understand Your Requirements: Assess the specific needs of your projects, such as the type of metal decking required and the volume of production. This will help in choosing the right machine.
2. Quality vs. Cost: While budget is important, don’t compromise on quality. A more reliable machine might be a higher initial investment but can save costs in the long run due to its efficiency and durability.
3. Machine Customization: Remember, these machines are often customized. Work with manufacturers who can tailor the machine to your specific deck profile needs.
4. Training and Support: Ensure that you have access to proper training and support. Operating these machines requires specific skills, and having good support can streamline the learning process.
5. Maintenance and Upkeep: Regular maintenance is crucial for the longevity and optimal performance of the machine. Factor in maintenance costs and schedules.
6. Safety First: Always prioritize safety. Understand the safety features of the machine and ensure compliance with safety regulations in your operation.
7. Stay Informed: The industry is constantly evolving. Keep yourself updated with the latest trends and advancements in technology to stay competitive.

By keeping these considerations in mind, you’ll be better equipped to navigate the industry and make informed decisions regarding metal deck roll forming machines.

Conclusion

As we’ve explored, metal deck roll forming machines are a testament to the blend of engineering ingenuity and practical application. These machines not only streamline the production of metal decking but also ensure precision, efficiency, and adaptability in various construction scenarios. From their diverse applications in commercial buildings to their role in architectural designs, these machines prove to be invaluable assets in the industry.

For newcomers, understanding the capabilities, benefits, and operational aspects of these machines is crucial. As you start your journey in this field, remember that knowledge, quality, and safety are key. Embrace the learning curve, and don’t hesitate to seek expert advice when necessary.

The world of metal deck roll forming machines is dynamic and evolving, offering endless opportunities for exploration and growth. We hope this post has provided you with a solid foundation and sparked your curiosity to learn more. The future of construction and manufacturing is bright, and with tools like these at your disposal, you’re well on your way to becoming an integral part of it.

Greetings to all our valued clients and partners!

We are thrilled to announce that ZTRFM will be exhibiting at the prestigious International Builders’ Show (IBS) 2024, and we invite you to join us in this grand event. IBS is renowned for being a hub where industry professionals gather to share the latest trends, technologies, and ideas that are shaping the future of building and construction.

Date & Location:
Mark your calendars for February 27th to 29th, 2024, and meet us at the Las Vegas Convention Center, located at 3150 Paradise Road, Las Vegas, NV 89109, USA.

Our Booth:
Find us at the heart of the action in the West Hall, at Booth No. W5640. We have prepared an engaging and interactive experience for all our visitors.

What to Expect at Our Booth:

• Innovative Products & Services: Discover our latest offerings and how they can revolutionize your projects.
• Live Demonstrations: Witness firsthand the capabilities of our products and solutions.
• Expert Consultations: Our team of experts will be available to discuss your specific needs and how we can assist in achieving your goals.
• Networking Opportunities: Connect with industry peers, share insights, and explore potential collaborations.

Why Attend IBS 2024?

• Educational Sessions: Gain valuable insights from industry leaders and innovators.
• Latest Industry Trends: Stay ahead in your field by experiencing the newest technologies and strategies.
• Networking: Build relationships with professionals from various sectors of the building industry.

Exclusive Offers for IBS Attendees: As a token of our appreciation, we’re offering exclusive promotions and discounts for attendees who visit our booth. Don’t miss out on these special deals!

Let’s Build the Future Together! Your presence at the International Builders’ Show 2024 would be the perfect opportunity to explore how we can collaborate and drive the future of the building industry. We are excited to meet you, learn about your projects, and discuss how we can contribute to your success.

Stay Updated: Follow us on www.rollsformingmachine.com for regular updates leading up to the event, including sneak peeks of what we’re bringing to the show.

We look forward to seeing you at IBS 2024!