Cangzhou zhongtuo is a leading producer of steel deck roll forming machines. We had experience of making roll forming machine of 1.5′ B deck, 2′ deck and 3′ deck, N deck and so on. B Deck is a conventional metal deck profile in the United States which meets recent North American Specification(ANSI standard). B Deck is usuallly produced using 0.8-1.5mm(Gauge 22, Gauge 20, Gauge 18, Gauge 16) thickness galvanized steel.

Our roll forming machine uses 28 forming stations to make perfect B Deck profile, if the yield strength of steel material is higher than 345MPa, it will need more forming stations. Our machine body is sturdy and durable. The machine body is about 20 meters long, it can be disassembled into 2 sections for easy transportation and installation. The roll forming part has two 22KW motors, Siemens brand control system, powerful during production. Shafts φ95mm, forming rollers GCr15 chromed plated surface is bright and not easy to rust, and will not cause scratches on the surface of galvanized steel. The exquisite processing technology makes the machine more smooth in operation and it has a longer service life. The profile produced by our roll forming machine is straight and horizontal, with high accuracy in flatness and distortion, and the length accuracy can be controlled within plus or minus 1mm.

shearing system

Adopt double oil cylinder, more stable and more good cutting shaped.

transmission

Gear and chain,with chain tensors device can guarantee the chain is not loose after long time use.

PLC control cabinet with Siemens remote control function, when the machine control system with some mistake, our engineer can help you change the parameters online, no need go to client factory to solve the problem. 

Adopted Aviation plugs for easy installation.

Hydraulic station With cooling system for long time using.

New Design light steel villa floor deck roll forming machine:

The advantages

It is a kind of lightweight and high-strength profiled steel sheet metal floor deck formed by rolling forming of 1250mm wide high-quality cold-rolled hot-dip galvanized steel sheet. It adopts a dovetail necking design with an effective width of 768mm and a wave height of 16mm.

Product advantages

· Reasonable structure

· Easy and quick installation

· Lightweight and high strength

· Low sheet loss

· Strong corrosion resistance

· Durable Wide range of applications green economy.

Application (where to use and how to use Decking board floor deck machine)

When use together for villa house metal decking

1)It is used as structural slabs, and a layer of dry hard cement mortar is laid on top;

2)No leveling layer is needed on the board, and the dry hard cement mortar is directly combined with the surface layer.

3)Low loading weight. As a light steel villa floor, compared with the traditional OSB board, the load on the board is reduced by about 30%.

When it is used as wall panel, paste a 2mm-thick sound-proof and vibration-damping strip on the light-steel keel column of the wall, sound-proof and vibration-damping strip with this decking, and fix it with self-tapping screws at the valley position;

Install the hot-dip galvanized welded wire mesh close to ZT decking board, level the cement mortar, make a waterproof layer on the leveling layer, and then paste the culture stone or paint the real stone paint and other decorative surfaces (or directly install the imitation wood grain cement on the surface of the ZT decking Fiber pressure plate or metal embossing plate).

Advantages of using it as wall panel:

· Protect from termites Compared with OSB board, its material property is steel plate, which is not corroded by termites. In southern areas where termites are frequent, it can effectively replace OSB board for external walls.

· Effectively prevent the whole falling off Compared with other flat plates, the concave-convex groove structure can effectively engage with the cement mortar leveling layer, which greatly enhances its overall stability and prevents delamination.

· Effectively prevent thermal expansion and swelling The expansion coefficient is 1.2×10°/℃, which is slightly affected by temperature changes; its material is steel, which does not shrink and expand with moisture content, which can effectively control its deformation without stressing the light steel structure itself, nor due to Large deformation causes cracking of the leveling layer or surface layer.

Zhongtuo Metal Decking Roll Forming Machine is designed to produce the new floor deck and wall panel product in batch automatically.The PLC control system support multi orders (for different length and quantity requirements)input, ensure the machine can work continuously according to different request without stop. The machine picture is only for reference, the real machine will customized according to customer’s request.

The finished products

The Feature of Metal Decking Roll Forming Machine

· ZT structural floor and facade rolling forming machine can produce the floor decking in the speed of 15 to 20 meter per minute.

· We can make the perfect shape when overlapping, it can match one and another easily.

· The machine we design using 43 roller stations to make sure the shape is good and fixed well.

· Machine we use 30mm thickness middle plate. Easy for installation, all electrical components we use the Simens Brand

914 Building Weighing Machine

914 Building Weighing Machine is designed hydraulic automatic cutting machinery, the version is galvanized high strength steel structure floor panel, large span floor shop cement.

914 Building Weighing MachineINFORMATION

914 floor deck roll forming machine is designed hydraulic automatic cutting machinery, the version is galvanized high strength steel structure floor panel, large span floor shop cement. It is using PLC control system, touch screen operation, clear and easy to understand. Excellent sales in the market, ZHONGTUO will be more effort in production, and provide more professional high quality machinery for all customers.

Material:

1:Thickness of material:0.8-1.2mm

2:Uncoiling width: 1250mm

3:Effective width:914mm

Work flow: uncoiling–feedstock–main roll forming–shearing–discharge chute

5T handle uncoiling machineUsage: support the raw material, auxiliary materialWeighing:5TInner diameter:450-550mmthe biggest roll width:1250mm

Feeding
Use: the raw materials are flat into the machine
Before cuttinguse: save material

Roll forming machine
Use: rolling forming
Usage: in order to keep the shape of the products and precision, adopts welded sheet structure, chain transmission (the first and the last line, roll up and down through the chain is linked).

Voltage: 380v/220v,50hz/60hz,3ph

1:Material of shafts: 45#, GCR15 diameter of axle:90mm

2:Number of rollers:28 rollers

3:Chain drive

4:Forming speed:8-10m/min

5:main power:2X11kw
Shearing mechanismCharacteristic:

stable function, precision of speed and size

Usage: PLC control, automatic cutting

1:Hydraulic cutter

2:Material of cutter:G12 quenched 60-62℃

3:cut-out system: advanced hydraulic drive, automatic cut off, not deformation, no waste, high security level.

Hydraulic system:

Working principle: it is controlled by the gear oil pump. Filling the hydraulic oil into the hydraulic oil tank, after switch on the pump, cutter started to work.

Power:5.5kw

Hydraulic oil:46#

components: the system includes a hydraulic tank, a set of hydraulic oil pump, two hydraulic pipe, two groups of solenoid valve.

Electric control system

1:Display screen:5.7 touch screen.

2;The host computer: Panasonic/taida/ Mitsubishi

3:Automatic measuring length, automatic calculation.

4:The computer can control the length of number, the machine can automatic cut when the steel arrive pre-set length, and the machine can automatic switched off when it is arrived pre-set numbers.

5:it is easy to adjustment of error in length

Counter:usage:

measuring length

Discharge frame

operating principle: steel welding, convenient discharging

accessories:

1:Easy damaged parts: conk 2 pcs, fuse

2:Rubber mat1 pcs

3:bolt spanner 1 pcs

Price and payment term

1:price

2:payment method: T/T 30% in advance and balance 70% after inspection confirmation before shipment.

3:Delivery: within 45 working days after receipt of after receipt of deposit

warranty:

1:One year, and we will provide the technical support for the whole life.

2:The buyer should charge of visa, return ticket food and accommodation overseas and USD50/person/day for salary.

3:Need one technicians.

4:Training time: one week (contains the time of installation and adjustment) .

ZTRFM has been dedicating to roll forming technologies for over 2 decades and now boasts strong experience, capabilities, innovative thinking and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.

At ZTRFM, various payment terms are acceptable,you can choose what is convenient for you. Also we offer excellent after-sales services.  Typically , we offer 1 year warranty and whole life technical support. Our engineers can work overseas and clients can also come to be trained to how to operate machines.

For more information, please contact me at Whatsapp:008618730769688 or send an email to cnzt005@zhongtuocn.com