ZTRFM can produce custom Light Gauge Steel Framing Machine including Ceiling Batten, Roof Batten, TS Batten, Top Hat/ Hat Channel/ V Topspan Roll Forming Machine to create solid Steel Battens with various sizes.

Structure of Batten Roll Forming Machine

This roll forming machine consists of uncoiler, chain driven transmission, forming rollers, mainframe (including guiding platform), online hydraulic holes punching system, two sets of punching molds for two different sets of holes, hydraulic cutting device, hydraulic power pack, electric controller, and stacker.

Working  Process of Batten Roll Forming Machine

Coiler loading → inline hydraulic holes punching → feeding-in with adjustable rollers guiding (metal sheet is guided into the first forming station) → rolling & forming → hydraulic cutting → stacker running out

• Production material: thickness 1.0mm, galvanized steel, tensile strength: G550 Mpa
• Forming speed: 15 m/min
• 1 pin roll station
• 13 stations for roll forming
• Roller material: SKD11 with heat treatment and hard chrome-plated HRC58-62
• Shaft material: S45C quenched and tempered after finishing treatment
• Material of punching mold: SKD11 with heat treatment
• Shearing blade: material: SKD11 with heat treatment(HRC60), hydraulic operated
• Shaft diameter: φ60mm
• Run-out table: roller type.
• Main motor power: 5.5KW
• Power of hydraulic station: 3.5KW
• Electronic controlling system: full-frequency PLC controlling system
• Holes punching: online pre-holes punching
• Cutting: post cutting with hydraulic driving

Metal drywall studs and tracks are essential components in framing systems for interior walls and ceilings. They provide structural support for gypsum board or other wallboard materials. There are several types of metal studs and tracks commonly used in construction, each designed for specific applications. Here are some common types:

Standard Metal Studs:

Single Studs (Non-Structural): Used for non-load-bearing walls, these studs are typically spaced at 16 or 24 inches on center and are available in various gauges.
Double Studs (Non-Structural): These are two single studs fastened together for added strength. They are commonly used around openings or for increased stability in non-structural walls.

Structural Metal Studs:

Heavy-Duty Studs: Designed for load-bearing walls, heavy-duty studs have a thicker gauge and are used in areas where additional strength is required to support loads.
Jumbo Studs: These oversized studs are used for walls that require additional structural support, often in high-rise buildings or areas with specific engineering requirements.

Metal Track Systems:

Top Track (Top Plate): The horizontal track is installed at the top of the wall, providing support for the studs and attachment points for the ceiling or roof structure.
Bottom Track (Sill Track): Placed at the bottom of the wall, the bottom track serves as a base for the studs and provides a surface for attaching the wall to the floor.

Resilient Channel Studs:

Resilient Channel: These studs are designed with a built-in resilient channel, which helps reduce sound transmission through walls. They are commonly used in areas where sound control is a priority, such as residential buildings or recording studios.

Shaft Wall Studs:

Shaft Wall Studs: These studs are designed for use in shaft walls, which are vertical enclosures, such as elevator or utility shafts. They often have higher fire-resistant ratings.

Slotted Track Systems:

Slotted Track: These track systems have pre-punched slots that allow for vertical adjustment of the studs. They are commonly used for ease of installation and leveling.
Header Track:

Header Track: Used above openings like doors and windows, header track provides additional support for the structure and helps distribute loads around the opening.

Deflection Tracks:

Deflection Track: Designed to accommodate vertical movement in the structure, deflection tracks allow for the controlled deflection of the wall system. They are often used in buildings where movement or settling may occur.
Light-Gauge Steel Framing for Ceilings:

Ceiling Channel: Used to create a framework for suspended ceilings, ceiling channels are horizontally installed to support the ceiling grid and panels.

We can produce all the above types of studs and tracks machines, there are 40m/min, 70m/min and 100m/min for you choose. please check more details of our metal stud drywall machine as below:

Packing list for automatic stud & track machine Part 1 3T automatic decoiler      set      1 Part 2 Coil feeding & Leveling system     set      1 Part 3 Roll forming system     set      1 Gear box transmission Part 4 Fly punching system    set      1 Part 5 Servo fly cutting system    set       1 Part 6 Control station    set       1 Part 7 Hydraulic system    set       1 Part 8 Packing system    set       1 Full automatically Part 9 Tools & Spare parts    set       1 Also include operation manual
Work flow for automatic stud & track machine （just for reference）
The roll forming machine pictures
Part 1: Automatic decoiler
Loading capacity	3 T + 3T
Usage	It is used to support the steel coil and uncoil it in a turntable way. Hydraulic power tensioning and loosening, automatic feeding.
Coil inner diameter	450-550 mm (adjustable)
Uncoiling width	300mm
Part 2&3:  Leveling & roll forming system
Note: There is hand wheel on the feeding part, easy for you adjust the feeding size when produce different sizes of products There is also guiding device, easy for the material go into the machine smoothly and quickly. Please check the yellow box, there is oil drip device on the feeding part, it can make oils on the products, in case the finished studs are rust. We use split rollers to realize one machine to produce different sizes of drywall studs, you can adjust the size automatically by PLC
Rolling shaft	Shaft material: 45# steel
	Shaft diameter: 50 mm
	Tempering treatment
Roller	Roller material: Cr12
	Quenched treatment
Rolling station number	15 stations
Work speed	0-45 m/min
Machine frame	Base use high quality H steel; Vertical iron arch casting frame structure
Bearing	Chinese famous brand Harbin ( high quality)
Work power	7.5 kw+11kw
Transmission	By Gear box
Motor brand	Main machine motor brand: Guomao Servo motor brand: zhongchen
Part 3:  Control system
Note: There are two screens on the control station, one screen is used to set the product size you want to produce, then the machine will adjust automatically according to what you set, another screen is used to set the speed, length and other specifications of the machine.
Frequency brand		Delta (original)
Screen brand		Xinjie, China
Screen type		Touch screen & buttons
Screen language		English/Chinese
Encoder		Omron
Low pressure electrical part brand		Schneider
Function		Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved; Servo motor with PLC function
Part 4: hydraulic system
Feature		The cutter with different sizes according to the product dimension.
Work type		Servo flying Hydraulic cutting system Servo flying Punching system
Servo motor power		YASKAWA 2.3 kw
Hydraulic power		5.5+5.5 kw
Driving method		By pillar type Cylinder
Cutter material		GB-Cr12
Cutting length tolerance		±1mm/3m
Cutting feature		Flying cutting. When the machine cutting it will not stop
Part 5: Automatic stacker & bundling machine
Table quantity		1 set
Profile length		Within 4m per piece
Maximum speed		70m per minute
Dimension		8.5m x 2.5m

A double line stud and track roll forming machine is designed to produce  two or more  profiles like stud and track in one machine , save cost and space. And the machine can produce the two profiles at the same time.

A double line stud and track roll forming machine

A double line stud and track roll forming machine is designed based on the idea of one machine for two or more types profiles like stud and track to produce on the same machine. Those two profiles can work at the same time. Here are some examples:

A double line stud and track roll forming machine

Main Roll Former of A double line stud and track roll forming machine

Size: 4800х1800х1400mm

Weight t: about 3.2tons

Voltage:Customize as clients needs.

Roller fixer : Guide column type

Frame : wall-panel welded

Memorial arch frame type

Frame thickness:25mm

Drive mode: gear drive

Material of rollers: GCr12MoV

Material of shafts: 40Cr steel with tempering

Diameter of shafts: φ60mm

Number of rollers for  stud :11 rollers

Number of rollers for C channel :14 rollers

Main power: 5.5 kw

Cycloidal planetary gear speed reducer

Punching holes

The molds are changeable. We offer holes molds related.

Servo tracking shearing system  to allow non stop cutting and fast working

Material of blades: Gcr12 quenched

Power supply : hydraulic power

Frame : Pillar style with rack & pinion system

Stroke switch :  non-contact photoelectric switch

One more cutting blade is offered to change to fix those different drawing profiles.

Hydraulic Station    

Hydraulic motor Power: 5.5kw

Hydraulic oil: 46#

Components: The system includes a  hydraulic tank, a hydraulic oil pump, and two hydraulic pipes. And three sets: one  punching hole; one  for printing words and one for cutting.

Electric system:

1.  PLC, transducer, and touch panel from Delta Taiwan ,ensuring high speed , stability, precision, and serivice time.
2. Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.

The advantages of Combined stud and track rolling forming machine:

1.  Save space. It takes less space then 2 machines.
2.  Save worker. one worker can watch two lines.
3.  High work efficiency. 40mpm allows it to work more efficiently.
4.  Save cost. It is more economic than two seperate machines.

The machine can be customized as the C and U and other profiles and sizes you need to make, just feel free to contact us if you need any machine.

Ceiling system t grid machines is one of our main roll forming machines, we are professional manufacturer of this kind of machines, we manufacture this kind of machine since 1996. We can supply the main t machine, cross t machine and wall angle machine for you. This kind of ceiling system products are widely used in the home decoration, it can improve the working efficiency and at the same time, this kind of products are beautiful. We have customer from Iran, India, South Africa, Vietnam as so on.

Nowadays our cold roll forming machines already exported to many than 150 countries. We can not only supply the rolling machines for you but also supply the necessary material for you. For the ceiling system machine, normally contains three machines: main t machine, cross t machine and wall angle machine, this 3 machine the necessary for the ceiling system products production. This 3 machines need 55 working lead time for the shipping, they need 2 containers, one 40ft container and one 20ft container. If you prefer our machine, please let us know.

Combined Keel Machine is using automatic controlling system, it is means of rolling forming to producing multi-type of keel panel steels.

60X27 28X27 Combined Keel Machine is using automatic controlling system, it is means of rolling forming to producing multi-type of keel panel steels. It can be change the roller grinding tools to arrived multi-usage.

The main part of Ceiling Keel Machine is: deeding frame, guide frame, main roll forming system, calibration device, shearing machine, coiler, electronic control station.

Material of shafts: 45# Diameter of shafts: φ50mm
Main power:3kw
Thickness of material:0.3-0.8mm
Suitable material: color steel and galvanized sheet
60X27 28X27 Combined Keel Machine work flow: feeding straightening roller forming cutting receiving.

C/U Channel Roll Forming Machine

Introduction

C/U Channel Roll Forming Machine is famous for its strong and durable design and Zhongtuo light keel roll forming machines add more features based on these capacities. The machines stated here is able to process metal sheet up to 6mm.Light steel keel now is wildly used in industry factory civil construction such as plate, warehouse, exhibition building, stadium and son on. Except C shape, U shape, we can also make V shape, L shape keels. Meanwhile we could also provides customization, all you need sending us the keel drawings then we can make for you. Read More

Omega 63 Light Keel Roll Forming Machine

Omega 63 Light Keel Roll Forming Machine is a strip of raw materials, through continuous cold rolling molding, production of complex cross-section profiles, which consists of decoiler, guide rack, forming hosts, calibration device, cut-off part, receiving station , composed of electrical control and so on. It is easy to use, easy to operate and so on.
ORIGIN Hebei Province-Cangzhou

SUPPLIER Cangzhou Zhongtuo International Trade Co., Ltd.

TEL:+86 3175206885

Omega 63 Light Keel Roll Forming MachineINFORMATION

Processing material: colored steel plate, galvanized plate, or aluminum plate Material thickness: 0.4mm- 0.6 mm

Formed width: 63mm

Material hardness: 5 50 mpa—350 mpa

Forming speed: 20 m/min

Technological process<

Uncoiler-feeding system-roll forming machine-cutting system-table

Uncoiler system

Usage:It is used to support the steel coil and uncoil it in a turnable way.

Passive uncoil pulled by roll forming system

Loading capacity: 15 00kg

Uncoiling width: 300 mm

Inner diameter: 4 50- 5 50 mm

Entry Beach

Usage:Put the raw material(steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.

Main Roll Forming System

Feature : Ensure stability , precision and lifetime.

Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission ,roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is being stamped.

Length of the main part: about 30 00
Weight of main part: 3000 kg

Voltage : 380 V/50HZ 3Phase or as your required

Roller fixer : middle plate

Frame : 450 H steel welded

Drive mode: gear
Frame thickness:30mm

Material of rollers: GCr12MoV , surface hard chromium plating.

Material of shafts: 45# steel with tempering

Diameter of shafts:4 0mm

Number of rollers : 10 rollers

Main power: 3 kw

Shearing Mechanism

Feature : Ensure stability, precision and cutting speed

Function : Automatic cutting controlled by PLC

It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.

Material of blades: Cr12 quenched

Power supply : hydraulic power

Components:It contains one set of blade , one hydraulic tank and one cutter machine.

Hydraulic Station

It is controlled by gear pump. After filling the hydraulic oil into the hydraulic oil tank ,the pump drive the cutter machine to begin the cutting job.

Power: 5.5 kw

Hydraulic oil: 4 6 #

Electric Control System
Feature:

1. Adopted PLC , frequency converter , Delta touch screen from Taiwan to ensure high speed with stability, precision and lifetime.
2. Other electric element are Panasonic

Counter

One counter gauges length, pulses, and decides length.

Omron encoder for length measurement.

Products receiving tables

It adopts welded steel and supported roller to transmit the products.

Accessories

1.Easy damaged parts: conk 2 pcs, fuse-link 4 pcs

2. Rubber mat 1 pcs;

3.Bolt spanner 1 pcs

Payment terms

Price:

Payment: 30% T/T in advance and balance 70% after inspection confirmation before shipment.

Delivery: within 45 working days after receipt of deposit.

Warranty

1. One year, and we will provide the technical support for the whole life.
2. Training: the buyer should charge of visa, return ticket, food and accommodation overseas and USD50/person/day for salary.
3. Need one technician
4. Training time: one week (contains the time of installation and adjustment)

Introduction:

Zhongtuo C/U/Z Purlin Roll Forming Machine can produce many sizes of C, U, Z purlins, it supports material thickness from 1.5mm to 4 mm. Our C/U/Z channel roll forming machine is well-known for its strong and durable design. The finished products of our machine are widely used in the large and medium-size enterprise civil construction, such as plant, warehouse, locomotive shed, hangar, exhibition building, theatre, stadium, and so on.

Components of C/U Channel Roll Forming Machine

Decoiler— leveling— (punching) —main roll forming— (punching) —shearing—run out table

Features of Zhongtuo C/U/Z Purlin Roll Forming Machine:

• Support many kinds of raw materials like carbon steel, hot rolled steel,

cold rolled steel and others.

• C/U/Z purline roll forming machine is equipped with a reasonable leveling device to ensure the finished channels without twisting or sideways bending.
• Decoiler takes inner expanding method, so it takes big loading capacity within little space.
• For safety reasons, the whole process is operated and controlled by computer station.
• For all the elements of the machine could be customized according your needs.[gview file=”http://www.rollsformingmachine.com/wp-content/uploads/2014/12/details-description-of-purlin-roll-forming-machine.pdf”]

Technical specifications of Steel purlin roll forming machine

Zhongtuo Cold Roll Forming Machinery is a professional company to provide C/U/Z Purlin Roll Forming Machine for the all over the world. As the professional roll forming machine manufacturer, we have modern management concept, strong research technology, advanced production technique and perfect service system.