Random combined light keel machine

In the market, it is easy to see common combined light keel roll forming machine like UD30 & CD60 or CUW 50-75-100. Those typical sizes are for ceiling or drywall. For saving space and cost, they design those drawing profiles by one or two machines then you can save lots of money.
Meanwhile for random combined light keel machine could be used to make any types of light keels. The combination of two sets of machines is just for making the machine smaller and taking small space. When letting two machines working, it is much easier to watch and operate. The two different drawing profiles could be made at the same time.
The combination is random, they are could be wall angel roll forming machine, C stud roll forming machine, U track machine and others.

Here are machine pictures for your reference:

Advantage of combined keel machine:

1.One machine two drawing profiles.
2.Two drawing profiles could work at the same time.
3.Small size, taking up small space.
4.Lower cost and could share some common parts.
5.Easy to operate and easy to watch production.
6.Higher speed and long time to use.
7.Random combination.

Main machine parameters:

1.Voltage:380V/50HZ3Phase(as customer request)
2.Roller fixer : Guide column
3.Frame: middle plate welded
4.Memorial arch frame type
5.Frame thickness: 25mm
6.Drive mode: gear
7.Material of rollers: GCr12MoV
8.Material of shafts: 45# steel with tempering
9.Diameter of shafts: 40mm
10.Number of rollers : 10rollers
11.Main power: 4kw
12.Cyclical planetary gear speed reducer）
If you want to know more information about this machine, please contact us at any time. Our Email :  roofingmachine@zhongtuocn.com

Normal speed Furring channel light keel roll forming machine

Furring channel light keel roll forming machine could be used to make light keel furring channel in batch fully automatically. PLC control system, touch screen, so ZT furring channel light keel roll forming machine is easy to operate.

What is Furring channel light keel?

Furring channel light keel is also called omega light keel. It is either could be used to do ceiling building and drywall building. It is a kind of bearing weight light keel in the construction. Here are some pictures for your refernce:

Furring channel light keel roll forming machine:

This machine is composed by the following elements: decoiler, lelveling beach, roll forming machine, shearing system and runout table. Here is the machine picture for your refernece:

Main parameter of furring channel roll forming machine:

Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, gear transmission (the first and the last roller, the down roller should be attached with the upper one with the gear drive.), roller surfaces polishing, hard plating, heat treatment and galvanizational treatment. The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped.
Length of the main part: about 3200Ñ…800Ñ…1400
Weight of main part: 3 tons
Voltage: 380V/50HZ3Phase (as customer’s request)
Roller fixer: Guide column
Frame: middle plate welded
Memorial arch frame type
Frame thickness: 25mm
Drive mode: gear
Material of rollers: GCr12MoV
Material of shafts: 45# steel with tempering
Diameter of shafts: 40mm
Number of rollers: 12 rollers
Main power: 3kw

For this machine, if you wanna to check more information, please contact us or visit our knowledge base

Casstte light keel roll forming machine

Casstte light keel roll forming machine could be used to make variuos types Casstte light keel in batch and fully automatic. This machine takes advantage of punching and roll forming principle.

What is Casstte light keel?

Cassette keel is made of steel, which is used for the main ceiling materials. It is for linking a fixed keel barrier, in a great extent played a stabilizing role, through the screw and the floor is connected to fix the ceiling or object.
How to use Casstte light keel?
The cassttle light keel often is used together with the U track and C channel for making the ceiling stronger and envionmental.

The Casstte light keel roll forming machine working process:

Decoiler leveling beach punching machine coil feederroll forming machine shearing system runout table

What kind factors will effec the Casstte light keel quality?

1.The shape of the Casstte light keel should be perfect and clear edge and the incision does not allow the burr and deformation afer roll forming.
2.After roll forming, it will not damage the raw material surface. So the galvanized layer of skin, tumor, loss and other defects.
Based on the knowledge of those, we have confidence; we can make the perfect Casstte light keel machine.

The Casstte light keel roll forming machine composed by the following elements:

Meshy type angle iron machine

Meshy type angle iron machine is something like metal wall angle roll forming machines. Different with traditional wall angles, now the meshy type wall angle is quite popular. The meshy type wall angel either could be used with ceiling or drywall building to make the ceiling or drywall stronger. Base on this need, we developed new meshy type wall angle roll forming machine. Here are some pictures of meshy type wall angle for your reference:

Work process of Meshy Type Wall Angle Roll forming machine

decoiling– decoiler–coiler feeder– for sending coil to the punching machineï–punching –punching– punching mesh size by punching– feeding– roll forming machine– shearing and cutting –runout table.

The meshy type wall angle roll forming machine is composed by the following elements: And there are some optsions for you to choose.

Machine meshy wall angle roll forming machine is different with wall angel normal machine as it has many punched holes.

Main part introduction:

Punching part
This part will be punching coil to meshy type and for further roll forming.
Feature of the shearing part: Ensure stability, precision and cutting speed
Function: Automatic cutting controlled by PLC
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
Material of blades: Gcr12MoV quenched
Power supply: hydraulic power
Frame: Pillar style with rack & pinion system
Stroke switch: non-contact photoelectric switch
Components: It contains one set of cutting tools, one hydraulic tank and one cutter machine.

If you want to know more details of this machine, please contact us at any time. Meanwhile for wall angle, if you need the type used together with T grid without holes wall angle machine, please refer to another website page

Heavy duty C purline, L purline roll forming machine

When you need to make C purline in different sizes, L purline or U shape purline by one machine and the mateiral thickness already reach to 5mm from 1.5mm, our factroy heavy duty C purline, L purline roll forming machine will be your best choice.
In some cases, when building factroy, we do not have too much space to put many machines. Or at the beginning, we do not have too much budget to buy many machines. Then one machine, many sets of moulds will be the better option. Bsed on the needs, we develop new tech machine, which can be changed mould and spacer easily.

Take the following drawing profiles for example.

Fro example, when you need to make those three drawing profiles by one machine, we will design machine like the following parameter list:

Electirical Decoiler

Usage: It is used to support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system
Loading capacity: 10T
Uncoiling width: 800mm
Inner diameter: 450-550mm
With the coil feeder
Moter: 5.5kw

Leveling part

Usage: Put the raw material (steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.
Roller quantity: 13 rollers

Features of Heavy duty C purline, L purline roll forming machine:

1. Support many types drawing profile.
2. Easy to change spacer and easy to change mould.
3. Using gearbox as the transmision method.
4. Using Memorial Gatewaystructure to make sure machine have enough power to process 5mm thickness material.
5. Hydraulic decoiler with loading car, supporting unit and pressing arm.
6. High tech leveling system to make sure input coil neat and clear.

Combined UC light keel machine

For the combined UC light keel roll forming machine, we have two types: one is made by adjusting spacer and the other we make two separated machines by different shaft and rollers. When you want to save machine cost, please choose the first option. When you need to do huge production, please choose the second options.
Combined UC light keel machine could be used to make C stud and U track by one machine and you do not need to adjust spacer. The combined U track and C stud machine is like making two machine together but using one set of electricity system, PLC control system and machine frame. By this method, the combined machine takes little space and save some money. For any sizes U track and C stud could be combined together. Here is some drawing profile we made before for your reference:

Here is the combined C stud and U track roll forming machine pictures:

Same with the entire roll forming machine, this combined light keel machine is composed by Decoiler, leveling beach, roll forming machine, shearing system and others. But the main machine will have some different. Here is the detail machine picture for your reference:

Why choose combine U track and C stud machine?

1.Small machine design, it takes small space in the factory. If you factory has small space, please choose this type.
2.For the U track and C stud, you do not need to change roller and adjust the spacer.
3.Lower cost, as the two drawing profiles could be made by one machine, one PLC control system, one set of motors.

Some more detail parameters of the machine for your reference:

High speed light keel roll forming machine

High speed light keel roll forming machine working speed could reach 50 meter per minute. This kind of machine is quite poplar in Dubai, UAE, Europe, American and other places, where worker salary is high and house rent is also high. For this kind of machine has higher production. The high speed light keel roll forming machines could make furring channel machine, C track machine, U stud machine, wall angle roll forming machine and others.

Here is the machine picture for your reference:

Features of high speed light keel roll forming machine:

1.High speed when working, it can reach 50m/min. normally machine working speed is around 20m/min.
2.Working steady. For catering to the high speed, the machine frame, based and roller, PLC must be very good. So when working, it is very steady.
3.Long time to use. For make the high speed machine long time to use, we add the water cooling down system to machine. Even if in the hot temperature countries, cooling down system can make machine work long time.
4.Flying cutting saw. For the high speed roll forming machine, we use the servo transmission system. Flying tracking cutting saw. The cutter moves together with the finished product. By this method, the working speed can enhance greatly.
5.Use the gearbox as the transmission method, so when working, it is fast and steady.

Main parameters of the high speed light keel machine:

For this machine, if you want to know more information, please contact us at any time.

Ground solar pillar roll forming machine

What ground solar pillar products can benift you?

1. Normally speaking, when big project of photovoltaic systems, we use concrete bar (block), foundation form (Special Foundation ) and need to consult a professional design engineer. But now the worker can do installation simply according to the drawing.
2. The new design solar pillar cab do quick installation and construction of power station with large ground photovoltaic system.
3. I t is flexible regulation to meet the complex requirements of the construction site.
4. Meanwhile to streamline the number of accessories to facilitate on-site workers to identify and install.

Here are some installation pictures for your reference:

Now the machine, we designed to make the photovoltaic systems in batch and fullly automatic, first drawing profile:

Here is the machine picture we made for your reference:

For more information and detail inforamtion of this machine, please contact us at any time.

Combined Keel Roll Forming machine/ Double line keel roll forming machine

If you have the demand of the light gauge roll forming machines, we can supply you a new design type, that’s to say the combined keel roll forming machine, we can also call this machine double line keel roll forming machine, this double line keel roll forming machine is very popular nowadays in all around the word.
Normally this kind of double line machines can produce the light gauge structure for the customers, this structure used for the dry wall or for the ceiling of the house, such as the c u channel roll forming machine, stud and track roll forming machine, furring channel roll forming machine as so on. We can say that our machine can produce any shape or size profiles as your demand, because our machine are customized, you give us the profile drawings and then we design the machine for you.
And at the same time, this kind of double line keel roll forming machine have its advantage, first, this two line use the same machine table, so the machine size is small, this will save the space of the customer’s warehouse, and second, this will be easy for transportation, for example, if you choose two machines, maybe you need one 40 ft container to load, but if you adopt the double line keel roll forming machine, one 20 ft container is enough.
Even there are two forming lines in the machines, but our machine have two separated control system, I mean if one system have some problem, this will not influence the another line, so they can produce at the same time but not one by one.
Here I attached several of our machine pictures for you reference, please have a look.
The ready made products of our machine:

Steel Angle Roll Forming Machine/Light Steel L Profile Metal Angle Roll Forming Machine

Our L Metal Angle Machine Advantage 1.Good quality: We have a professional designer and experienced engineer team.And the raw material and accessories we use are good. 2.Good service: we provide the technical support for whole life of our machines. 3.Guarantee period: within one year since the date of finishing commissioning. The guarantee covers all the electric, mechanic and hydraulic parts in the line except for the easy-worn parts. 4.Easy operation:All machine cotrolling by PLC computer controlling systerm. 5.Elegant apperance:Protect the machine from rust and the painted colour can be customized 6.Reasonable price:We offer the best price in our industry. Our L Metal Angle Machine Technical Parameter No. Item parameter 1 Machine size 7500*1300*1500mm 2 Machine weight 3500kg 3 Machine power 11kw 4 Hydraulic engine 3.7kw 5 Roll speed 14M/Min Max 6 Roll stations 12 7 Roller material GCr15 8 Effective width 50-100mm 9 Feeding width mm 10 Voltage 380V 50Hz 3PH/Customized 11 Material thickness 3mm/Customized 12 Control System Schneider/Delta/Customized