Category Metal Door Machine

ZTRFM Door Frame Roll Forming Machine

The Heavy Duty Multi-Size Door Frame Roll Forming Machine is specifically engineered to produce robust and stable steel window and door frames. This versatile machine can handle a variety of materials, including galvanized steel, carbon steel (CS), stainless steel, and copper, among others. The most popular choice among customers is the galvanized steel door frame machine, widely used in both residential and commercial construction projects.

Designed to meet diverse country-specific standards, the machine can form door frames with widths ranging from 120 mm to 250 mm. This flexibility ensures that it can accommodate different building requirements across various regions.

The steel frame machine is powered by a gearbox and an electric motor, ensuring reliable performance even with thick and hard materials. To enhance durability, the rollers are mounted on shafts with an 80 mm diameter, allowing for long-term use at varying forming speeds.

Steel door frames produced by this machine are custom-made to fit specific wall constructions and door sizes, offering unlimited possibilities in terms of design and application. ZTRFM specializes in providing tailored solutions, capable of preparing machines for any type of door frame profile required by customers.

Features and Advantages of the Door Frame Roll Forming Machine

Enhanced Production Efficiency

The door frame roll forming machine offers several advanced features to significantly boost production speed. Customers can opt for ground pit or overground accumulating units, continuous hole punching units, and flying tracking cutting systems with automatic stacking capabilities. These options streamline the manufacturing process, allowing for uninterrupted production and increased output.

Versatile Configuration Options

For multi-profile applications, the machine is available with a cassette-type platform and a quick-change machine base. This setup enables rapid switching between different profiles, enhancing flexibility and reducing downtime during production changes.

High-Speed Operation

Equipped with fully automated non-stop standard configurations, the door frame-making machine can achieve an impressive production speed of up to 30 meters per minute. This high-speed capability ensures efficient and timely delivery of products, meeting demanding production schedules.

The machine is designed to handle a wide range of coil sheet materials suitable for door frame forming:

– Material Types: Cold-rolled steel, hot-rolled steel, and galvanized steel.
– Thickness: Ranges from 0.8 mm to 2.0 mm, accommodating both standard and heavy-duty applications (0.8-1.3 mm, 1.0-1.6 mm, 1.5-2.0 mm).
– Yield Strength: Supports materials with yield strengths between 230 MPa and 300 MPa.
– Width: Customizable to meet specific profile requirements.

Summary of Key Benefits

– Increased Production Speed: Advanced accumulating units, continuous hole punching, and automatic stacking devices enhance efficiency.
– Flexible Profile Options: Quick-change machine base and cassette-type platform allow for easy adaptation to multiple profiles.
– High-Speed Operation: Capable of reaching speeds up to 30 m/min with fully automated configurations.
– Versatile Material Handling: Suitable for cold-rolled, hot-rolled, and galvanized steel, with a broad range of thicknesses and yield strengths.
– Customizable Widths： Tailored to fit various profile specifications, ensuring precise and consistent output.

By incorporating these features, the door frame roll forming machine provides a robust solution for manufacturers seeking to optimize their production processes and deliver high-quality door frames efficiently.

 

Flow chart:

The Technical Specifications Of Door Frame Machine：

Series	Details	Parameter
Product sheet	Raw material	Galvanized steel
	Material thickness	0.9-1.2mm
	Sheet cutting length	Adjustable
Decoiler	Work type: Passive type, Expand and shrink manually
	Structure：Steel channel welded for the basic frame
	Usage：To support the coil and make the uncoiling, need the forklift or overhead crane to carry the coil on decoiler
	Loading capacity: 3 tons
	Inner diameter: 450-550mm (manual adjustment)
	Manual brake system, with big hand driving wheel, easy to operate
	Rolling shaft	Shaft material:45# STEEL
		Shaft type: solid shaft
		Shaft diameter: 60 mm
Roll forming machine		Tempering treatment to prevent deformed and improve hardness
	Roller	45# steel
		0.03mm Chromed treatment, make the rollers more smoothly, improve the hardness and prevent abrasion, anti corrosion increase of service life
	Rolling station	18 rolling stations
	Work speed	0-15 m/min
	Machine structure	Carbon steel welded structure
	Machine basic frame	300# H steel welded
		Anti rusty treatment after welding
	Work power	11+11 kw
	Rolling spacer	Anti rusty treatment
	Steel bar	Anti rusty treatment
	Transmission	By gear
Control system	Frequency brand	Delta (original)
	PLC brand	Delta (original)
Hydraulic system	Work type	Hydraulic cutting
	Driving method	By pillar type Cylinder
	Hydraulic motor power	5.5 kw
	Cutter material	Cr12 with heat treatment
	Cutting length tolerance	±1mm/3m
	Cutting feature	Steady and safe working condition

More Pictures Of Machine:

 

Description of The Roller Shutter roll forming machine

The TRFM ISO CE Certified Roll-Up Door Machine is designed for manufacturing shutter doors, offering production speeds ranging from 15m/min to 45m/min. Customization options are available to meet diverse needs.

This series of roll-forming equipment specializes in producing various rolling shutter door panels. In addition to forming the panels, these machines can punch holes and create embossed patterns, with panel profiles tailored to specific customer requirements.

As an experienced manufacturer, Cangzhou Roll Forming Technology employs cutting-edge production techniques and enforces rigorous quality standards at every stage of manufacturing. This ensures that every rolling shutter machine delivers consistent and reliable performance.

– Production Speed: Options include 20, 30, 40, 50, and up to 60 m/min.
– Enhanced Efficiency: Features such as a continuous flying cut system and an automatic stacking mechanism enable operation at speeds up to 60 m/min.

For detailed information on pricing and machine specifications, please contact us directly.

Pre-cutting flow:

Decolier(passive/auto)→Feeding and Guiding Table→leveling system→hole punching system(as profile requests)→pre-cutting to length →Roll Forming System→Output Manual Supporter/Auto Stacker(optional)

Post-cutting flow:

Decolier(passive/auto)→Feeding and Guiding Table→leveling system→hole punching system(as profile requests)→Roll Forming System→Post-cutting to length(Hydraulic)→Output Manual Supporter/Auto Stacker(optional)

Roll Shutter Door Profile Drawing:

Rolling Shutter Door Roll Forming Line Layout：

Application pictures of rolling shutter door structures：

The Technical Specifications Of Rolling Shutter Door Machine：

ZTRFM ISO CE Certificated Roll Up Door Machine Metal Shutter Door Roll Forming Machine
1.Formed Material	GI	Thickness:0.6-1.2mm
2.Decoiler	Hydraulic automatic decoiler	Manual decoiler(will give you as free）
3.Main body	Roller station	12 rows(As your requirement)
	Diameter of shaft	50mm solid shaft
	Material of rollers	45# steel, hard chrome plated on the surface
	Machine body frame	Metal steel welded
	Drive	gear and Chain transmission or gearbox
	Dimension(L*W*H)	5500*800*1200(customize)
	Weight	About 3T
4.Cutter	Automatic	cr12mov material, no scratches, no deformation
5.Power	Motor Power	7.5KW
	Hydraulic system power	5.5KW
6.Voltage	380V 50Hz 3Phase	As your requirement
7.Control system	Electric Box	Siemens(famous brand)
	Language	English(Support multiple languages)
	PLC	Automatic production of the whole machine. Can set batch, length, quantity, etc.
18.Forming Speed	15-45m/min(customized)	Speed is adjustable according to customer’s request

More Machine Pictures：

 

 

Feature of Australian Shutter Door Roll Forming Machine  

Australian steel roller doors are designed for easy installation, quiet operation, and manual lifting. They come in attractive colors with a sleek, horizontally embossed finish. Roll Doors Australia products are known for their enhanced durability and straightforward installation process, which speeds up construction and shortens project timelines. Made from stainless steel, these rolling shutters not only create an appealing aesthetic but also ensure effective ventilation. Additionally, they offer robust security, providing strong isolation and anti-theft protection.

Roller Material: 45# steel with hard chrome plating on the surface.

Shaft Material: Tempered 45# steel.

Shaft Diameter: φ70mm.

Roller Count: 24 rollers.

Design: Separate molding ensures a precise, attractive profile.

Main Power: 11 kW (cycloidal planetary gear speed reducer).

Advantages of Our Australian-Style Roller Shutter Garage Door Roll Forming Machine:

– Separate molding roll forming ensures each wave has a smooth finish without surface scratches.

– Pre-shearing includes 4 additional roller stations for edge trimming, resulting in a neater lock edge.

– Waste coil collector and slitter allow the machine to accommodate wider coils if needed.

– Equipped with two-pillar pole shearing, providing both strength and an attractive design.

Differences from Traditional Roll-Up Doors:

– The Australian-style door panel is a single, continuous piece, unlike traditional models where multiple sections are connected in series.

– A unique spring system keeps the door balanced in any position, enhancing stability and ease of use.

– Muffler belts on both sides of the door panel ensure quiet, smooth operation.

– We provide online exhibition options, allowing customers to explore our products and gain a broader understanding of our offerings conveniently. ZTRFM Machinery guarantees high-quality, functional profiles.

Profile drawing:

Finished Product Pictures：

Application pictures of rolling shutter door structures：

Flow Chart:

Why Choose us：

– Over a decade of experience in manufacturing high-quality equipment for cold-formed steel structures.

– Competitive pricing paired with exceptional quality.

– One-year warranty at no additional cost.

– Prompt after-sales support to address any concerns.

– Customization options available based on client specifications.

– Designed for ease of operation and maintenance.

The Technical Specifications Of Australian Rolling Shutter Door Machine：

Check out more detailed features for further information.

Series	Details	Parameter
Product sheet	Raw material	PPGI & GI
	Material thickness	0.6-0.8mm
	Sheet cutting length	Adjustable
Decoiler	Work type: Passive type, Expand and shrink manually
	Structure：Steel channel welded for the basic frame
	Usage：To support the coil and make the uncoiling, need the forklift or overhead crane to carry the coil on decoiler
	Loading capacity: 5 tons, Coil width: 1250mm
	Inner diameter: 450-550mm (manual adjustment)
	Manual brake system, with big hand driving wheel, easy to operate
	Rolling shaft	Shaft material:45# STEEL
		Shaft type: solid shaft
		Shaft diameter: 70 mm
Roll forming machine		Tempering treatment to prevent deformed and improve hardness
	Roller	45# steel
		0.03mm Chromed treatment, make the rollers more smoothly, improve the hardness and prevent abrasion, anti corrosion increase of service life
	Rolling station	24 rolling stations
	Middle wall plate thickness	18mm thickness
	Work speed	0-20 m/min
	Machine structure	Carbon steel welded structure
	Machine basic frame	300# H steel welded
		Anti rusty treatment after welding
	Work power	5.5 kw
	Rolling spacer	Anti rusty treatment
	Steel bar	Anti rusty treatment
	Transmission	By Chains with cover
Control system	Frequency brand	Delta (original)
	PLC brand	Delta (original)
Hydraulic system	Work type	Hydraulic cutting
	Driving method	By pillar type Cylinder
	Hydraulic motor power	5.5 kw
	Cutter material	GB-Cr12
	Cutting length tolerance	±1mm/3m
	Cutting feature	Steady and safe working condition

More Pictures Of The Machine:

Description of the Roller Shutter Slat roll forming machine  

The Cangzhou Zhongtuo Roller Shutter Slat Roll Forming Machine is engineered to produce a wide range of roller shutter slats, including PU slats (fire curtains) and Venetian blinds, suitable for a variety of applications such as garage doors, commercial shutters, fire doors, industrial facilities, public offices, kiosks, pavilions, and windows. This machine can process materials such as galvanized steel, stainless steel (304 and 316), and aluminum, with thicknesses ranging from Gauge 16 to Gauge 24 (commonly used in the U.S.) or 0.6mm to 1.5mm for international standards.

The machine is capable of producing popular profiles such as flat slats, curved slats, perforated slats, 55, 77, and 90 foam slats, and Venetian blinds in C50, C80, and Z90 sizes.

Cangzhou Zhongtuo offers customized roller shutter slat roll forming machines tailored to meet high-precision demands, ensuring smooth, burr-free surfaces and accurate punching. For micro-perforated slats, we can achieve hole spacing tolerances as tight as 0.3mm using a servo feeder system. Additionally, our machines can manufacture various accessories, including octagonal tubes, slat door rails, guide channels, and different types of bottom bars (I, T, and L shapes). Regardless of the line you choose, ZTRFM Machinery guarantees the production of high-quality, reliable profiles.

Profile drawing:

Application pictures of rolling shutter door structures：

Flow chart:

 

Case A and Case B feature Description:

Both Case A and Case B are equipped with advanced IPC and PLC control cabinets, featuring 20GB of memory and software capable of programming and managing a full batch of standard jobs. This state-of-the-art control system is currently being rolled out across all Linbay roll forming machines.

In Case A, the system is fine-tuned for the production of foam shutter slats, ensuring seamless operation with a processing speed of around 10m/min.

Case B, on the other hand, is specifically designed for double-row shutter slats, enabling the machine to produce two profiles simultaneously. It incorporates three types of center punches and two variations of end lock holes, as well as micro-perforation capabilities, operating at a speed of 8m/min.

The Technical Specifications Of Rolling Shutter Door Machine：

These slats are later assembled to create the complete door. Now let me introduce more details about our Saudi type Australia rolling shutter door machine.

Part 1: Manual Decoiler
Decoiler		A. Work type: passive
		B. Structure: Steel channel welded for the basic frame
		C. Usage: To support the coil and make the uncoiling
		D. Brake system: manual
		E.Max coil width: 300 mm
		F.Inner diameter: 450-550mm(manual adjustment)
		G.max capacity: 3 tons
Part 2: Main roll former
Roll forming machine		Feeding device	Feeding width is adjustable with hand wheel
			One set roller to carry and feed the sheet at the beginning
		Rolling shaft	Shaft material:45# STEEL
			Shaft diameter: 60 mm
			Tempering treatment to prevent deformed and improve hardness
		Roller	Gcr15, heat treatment and quenched HRC58-62°
		Rolling station	27 rolling stations
		Work speed	5-12 m/min
		Machine structure	Cast iron structure
		Machine basic frame	Square pipe welded with panel cover
		Work power	18.5 kw
		Rolling spacer	Anti rusty treatment
		Transmission	By gear box
Part 3: PLC control system
Control system		Frequency brand	Delta (original)
		PLC brand	Delta (original)
		Frequency brand	Delta (original)
		Screen type	Touch screen, also have buttons on the panel
		Screen language	English/Chinese
		Low pressure electric part	Schneider brand
		Encode	Omron brand
Part 4: Cutting system
Cutting system	Work type			Fly saw cutting
	Driving method			Non stop cutting, servo motor 1.2 KW
	Motor power			5.5 kw
	Cutter material			Cr12 with heat treatment
	Cutting length tolerance			±1mm/3m
	Cutting feature			Without deformation
Part 5: Product table
Product table		Length	3 meters
		Width	0.8 meter
		Material	Square pipe welded, with 8pieces passive rollers on the stable

Aluminum PU Shutter or Window Rolling Shutter rolling forming machine

The Aluminum PU Shutter or Window Rolling Shutter Roll Forming Machine is designed to automatically produce PU rolling shutters in large quantities. Thermal insulation shutter doors are specifically engineered for enhanced functionality, with one of their key features being superior thermal insulation. These doors are constructed using aluminum alloy or galvanized steel panels, with an environmentally friendly polyurethane foam filling within the profiles. This foam filling significantly reduces noise, increases the bending strength of the profiles, and provides excellent insulation properties.

Such thermal insulation shutter doors are ideal for various applications, including residential buildings, hotels, villas, banks, office buildings, and industrial zones.

Here are some drawing profiles for your reference:

PU Rolling Shutter rolling forming machine:

Basic information of PU rolling shutter door machine:

1.Rolled strip thickness: 0.28mm -0.35 mm

2 .Rolled steel strip material: aluminum plate

3 .Production speed: 8–5 meters

4.Straightness error of rolled work piece≤±1.5mm/1500 mm

5.Angle error of rolled work piece≤±1.5mm/1000 mm

6 .The fixed length error of the rolled work piece is 10m±1.5mm

PU rolling shutter door machine working flow:

Molding equipment production process

Loading (load the steel coil into the inner supporting opener to hold it tightly)——Incoming plate calibration (through the feeding guide platform to correctly guide the steel plate into the forming host) —Roll forming——After forming, cut off the finished product supporting material out of the board

Basic elements of PU rolling shutter door machine:

Part 1	3 Ton manual Uncoiler	1 set	Hydraulic one optional
Part 2	Forming Machine	1 set	7.5kw
Part 3	Insulation oven device	1 set	Gear transmission
Part 4	Foaming machine	1 set	Delta brand
Part 5	Hydraulic punching	1 set	Online punching for profile A
Part 6	Flying saw cutting device	1 set	Manual/3m length
Part 7	Electric cabinet control system	1 set
Part 8	Discharge table	1 set

More details of the PU rolling shutter door machine:

Aluminum PU Shutter or Window Rolling Shutter Usage:

For more information, please contact us at any time.