Category Metal Door Machine

Rolling Shutter Door Roll Forming Machine

Rolling shutter door is commonly used for garages, shops front show windows, etc. since they are quite strong and offer proper safety to the property. The door shutter works as a curtain,  providing adequate protection and safety against fire and thefts.In this way, a door is sufficiently strong and bring proper safety to glass and interiors when closed.

The rolling shutter door is made up of thin steel slabs called laths or slats about 1.25mm thick interlocked to each other and coiled upon specially designed pipe shaft drum mounted at the top. The roller shutter moves on two vertical steel guide channels installed at their ends. A horizontal shaft and spring in the drum allow the roller shutter to be coiled in or out. This door is capable of being rolled up at the top easily and causes no obstruction either in the opening or in floor space.

Advantages of Rolling Shutter Door:

The main advantage of rolling shutter is that it gives large opening which is not obstructed by any of the door mechanism, giving the user a wide open area.

It provides safety against fire and burglars.

It is easy to operate.

Mainly it is used in shops because it gives more floor space as it rolls, it doesn’t need space for panels to move and unfold.

For large size openings, its cost is comparatively very less as compared to wooden doors.

It is light weight unlike other panel doors and hence easy to operate and handle.

A good rolling shutter door needs to be make by quality rolling shutter door roll forming machine.

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A rolling shutter door making machine is customized as a rolling shutter shutter slat profile, like below:

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A rolling shutter roll forming machine work flow is like below:

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ZTRFM have been making cold roll forming machines for many years and know how to make the machines well. If you are in need of any machine, please feel free to contact us.

Steel Roof Tile Roll Forming Machine for Dominican Republic

Steel roof tile making machine with different rolls can produce  steel roofs and wall sheets of different shapes according to clients’ profile drawings and requirement. Steel roof and wall sheets are new building materials with various thickness and colors. They feature low cost, easy installation, short building period, recycle use, beautiful appearance,  light weight but high strength. They are used as the roof and walls of gymnasiums, airports, theaters, factories, warehouses, garages, exhibition centers, etc.

The steel roof tile roll forming machines are all customized as roofing sheet drawing profiles. And normall raw material feeding width is 1000mm, 1200mm and 1250mm. The wider the raw material is,the more expensive the machine will be.

A  steel roof tile roll forming machine is usually made up of decoiler, main roll forming machine, hydraulic station, runout table. We usually will also send a set of maintainence tools.

The machine’s working flow is as below:

Here is a popular profile in Dominican Republic for your reference:

 

Now let’s see how the machine looks:

ZTRFM has been dedicating to roll forming technologies for over 2 decades and now boasts strong experience, capabilities, innovative thinking and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.

 

At ZTRFM, various payment terms are acceptable,you can choose what is convenient for you. Also we offer excellent after-sales services.  Typically , we offer 1 year warranty and whole life technical support. Our engineers can work overseas and clients can also come to be trained to how to operate machines.

contact me at cnzt005@zhongtuocn.com

Whats app/Wechat:+8618730769688

standing seam roof panel roll forming machine

standing seam roof panel roll forming machine

The standing seam roof panel is widely installed on residential and light commercial roofing projects with great success. this type of standing seam metal roofing look great and add much curb appeal to a building.

here are photos of finished good quality standing seam roof panels:

The working flow of standing seam roof panel roll forming machine:

Main components of standing seam roof panel roll forming machine

No. Name Unit Quantity
1 3T decoiler set 1
2 Feeding,pinch, and pre-cutter part set 1
3 Embossing roller(optional) set 1
4 Head roller set 1
5 Roll forming part set 1
6 Product run-out table set 1
7 PLC control station set 1
8 Hydraulic oil pump station set 1
9 Spare parts set 1

 

The following is detailed introduction of each main elements of this snap lock standing seam profile roll forming machine:

1) decoil of standing seam roof panel roll forming machine :

Usage:It is used to support the steel coil and uncoil it in a turnable way.

Passive uncoil pulled by roll forming system

Loading capacity:3T

Uncoiling width:610mm (slitted from 1220mm coil)

Inner diameter: 450-550mm

2)feeding,pinch and pre-cutter of standing seam roof panel roll forming machine

we adopt pre-cutting for this snap lock standing seam profile roll forming machine, in order to higher working speed, and also suitable for different feeding width

3)main roll forming part of standing seam roof panel roll forming machine

Length of the main part:about 7200*1450*1500mm

Weight of main part:6-7T

Voltage:380V/50HZ 3Phase

Roller fixer:middle plate

Frame:350H steel

Drive mode:chain

Material of rollers:45#steel, surface hard chromium plating

Material of shafts:45#steel

Diameter of shafts: φ 70mm

Number of rollers: 20 rollering stations

Main power:7.5kw

Material of mould:Cr12 quenched

Power supply:hydraulic power

 

 

 

Storage large diameter corrugated steel pipe/steel granary rolling forming machine

Storage large diameter corrugated steel pipe/steel granary rolling forming machine

A steel granary is a storehouse or room in a barn for threshed grain or animal feed. Ancient or primitive granaries are most often made out of pottery. Granaries are often built above the ground to keep the stored food away from mice and other animals. Zhongtuo Storage large diameter corrugated steel pipe/steel granary rolling forming machine is designed to make storage large diameter corrugated steel pipes in batch fully automatically.

Here is steel granary for your reference:

Steel granary rolling forming machine

Steel granary rolling forming machine supported material:

Thickness: 1,0-2.5mm

Minimum yield strength: 345 MPA

Minimum tensile strength: 450 MPA

Minimum elongation in 50 mm is 12 percent.

Galvanizing Standard: G90 (Z275), G115 (Z350), G140 (Z450)

Corrugation profile:

Length of the sheet walls have to be adjustable by PLC.

PLC has to count produced sheet wall quantities.

All bearings will be SKF or FAG.

Design: According to the designed agreed drawing by both sides.

Steel granary rolling forming machine Roll former:

Design: According to the designed agreed drawing by both sides.

Guiding and feeding rollers: included.

Stations: 18-24 pcs

Upper rollers have to be adjustable according to different material thickness

Digital Guiding scales for adjustment will be located at all stations.

All rollers will be coated with crom.

Last 2 stations are designed for modifying different material thicknesses.

1 more station will be added at front side for feeding.

Precutting will be added. Speed: 10-15 m/min.

Driven: By shafts for all rollers.

Cut to length: will be flying model and cut sheets have to be count by PLC.(you can choice)

Length of sheets have to be adjustable by PLC.

Cut to length Tolerance limit: 0,5-1,0 mm

PLC brand: Panasonic

Electrical material brands: Panasonic.

Roller material: A2; GR15; Carbonization. 58-62degree fire treated

Machine dimensions : About 11.8×1.8×1.4m

Machine weight:About 13 tons

Motor brand: Siemens

As to the top:

Top Panel Roll former:

Guiding and feeding rollers: included.

Speed: 15 m/min.

Driven: By chain system.

PLC: Panasonic

Electrical materials: Panasonic.

Roller Material: A2; GR15; Carbonization. 58-62degree fire treated

Dimensions: about 9×1.6×1.4m

Weight: about 8tones

Hydraulic power: 7.5Kw

Motor brand: Siemens

Hydraulic station brand: Wansheng from Wuxi China

Shearing: Stop shearing type

Hydraulic power: 3.7kw

All bearings will be SKF or FAG brand.

 

Storage large diameter corrugated steel pipes have other functions:

As to the related elements:

Steel granary rolling forming machine HYDRAULIC DECOILER: You can choose to use the manual one or hydraulic decoiler, as the following picture shows:

As to the stacker:

All those elements are optional.

If you want to know more details, please contact us at any time.

Continuous PU Garage Door Panel Production Line

Continuous PU Garage Door Panel Production Line

Continuous PU Garage Door Panel Production Line is designed to produce the Garage Door Panel in batch fully automatically. Garage door system, surface material we use prepainted galvanized steel sheet and the material thickness from 0.326mm-0.5mm;Thermal insulation material: Polyurethane foam; PU density: 45kg/CBM; Panel thickness could be 38mm, 50mm available; Panel width could be 430mm-610mm; Panel length: According to custom demands, engineering requirements, and shipment conditions;

The Advantages of sectional garage door:
* Smooth running
* Spring safety device
* Secure locking
* Attractive door handle
* Quiet running
* Finger protection on the side cover, roller, panel joint

So based on the needs, Zhongtuo designed the Continuous PU Garage Door Panel Production Line. We take the following drawing profile for example:

Main component of the PU Garage Door Panel Production Line:

NO.  name  quantity
 Main roll former
1 Un-coiler (5 tons ) 2
2 Embossing and firm machine 2
3 Automatic feeder and leveler (N.C) 1
4 Press machine(200ton) 1
5 Square mould 1
6 Upper roll former 1
7 Mark machine (N.C) 1
8 Down panel roll former 2(two type)
9 Double layer construction platform 1
10 Double bridge device and conveyor 1
11 Other conveyor 1
12 Hydraulic system 1
13 Electrical control system 1
2. PRE-HEATING SYSTEM
1 Heating house 1
2  pre-heating system 1
3 electrical control system 1
3.HIGH PRESSURE FOAM MACHINE
1 High pressure continuous foam machine 1
2 Pursing output device 1
3 Electrical control system 1
NO. Name Quantity
4.  DOUBLE BELT SYSTEM
1 Double belts system(24M) 1
2 Chain supporting system of two side 1
3 Side-chain system 1
4 Heating machine for double belts 1
5 Electrical control system 1
 Thickness and plastic mould
1 Mould & Plastic mould blade 1
6. CUTTING SYSTEM
1 Cutting saw blade 1
2 Conveyor with output table 1
3 Electrical control system 1

 

Continuous PU Garage Door Panel Production Line working flow:

Whole working production line pictures:

PU Garage Door Panel Usage:

Zhongtuo rolling shutter door track door rail roll forming machine

Zhongtuo rolling shutter door track door rail roll forming machine

Zhongtuo rolling shutter door track door rail roll forming machine is designed to produce the shutter door rails in batch fully automatically. For the door track and door rails, in the market, there are many types, here I will introduce one special one with the anti-noise function.

Rolling shutter door track or guide rails are usually made out of galvanized steel or cold rolled steel strips with thickness 1.2-2mm and whenever there is a roller shutter door or a sliding door installed, there will be the door track or guide rails.

Different with other U rails, it can remove the noise when working.

If you need, those types, Zhongtuo rolling machinery also can make such type for you.Zhongtuo rolling shutter door track door rail roll forming machine design:

The rubber seal could be made online no need the workers to fill offline. Here are some details about how the seals are filled:

Here are some parameters of Zhongtuo rolling shutter door track door rail roll forming machine for your reference:

Uncoiler: Manual Uncoiler

Loading Weight: 3T

Inner Diameter: 480-520mm

Outer Diameter: Max 1250mm

Leveler: with a Feeding Guide Unit

7-Roller Leveler: 3 rollers up and 4 rollers down with no power

Leveling Thickness: 2mm maximum

Diameter of Leveling Roller: 76mm

Main Structure of the Machine: 36# “H” Beam Steel

Rolling Stations: 24 stations

Forming Speed: Approx. 8-12m/min

Diameter of Shaft: 65mm

aterial of Shaft: 45# steel with heat treatment

Material of Roller: Gcr15 Bearing Steel

Transmission: Chains-bracket

Main Motor Power: 11KW (subjected to final design)

Cutting: Hydraulic cutting

Cutting Length and Quantity: Clients can set the required length and quantity on the PLC touch screen

Electrical Motor Power: 3KW (subjected to final design)

Tolerance of Cutting Length: +/-2mm

PLC Control Box: 700mmx1000mmx300mm

Computer Control System: Panasonic PLC

Encoder: Omron Brand

Voltage: customize.

Usage of rolling shutter door track door rail:

Glazed Iron Sheet Roll Forming Line Metal Roof Tile Making Machine

Glazed Iron Sheet Roll Forming Line Metal Roof Tile Making Machine

A metal roof tile making machine consists of an uncoiler and its base,infeed guides,fixed position driven forming stations,pressing die,shearing device,hydraulic station,PLC control console and so on.Our company boasts dozens of profile models for this series roll forming machine. We can design different kinds of profile and fittings for machine as per customers’ requirement.

Note: All the parameters can be designed as your requirement.

The flow chart of Glazed Iron Sheet Roll Forming Line:
Decoiling→Feeding & Guiding→Roll Forming→ Cutting→Finished Products To Support Table

Packaging Detail of  Glazed Roof Tile Roll Forming Machine :
1. One 40ft container for loading one set machine with manual decoiler;
2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film;
3. Spare parts and some small parts packed in plastic tooling box;
4. All Components Fixed by steel wire with Container.


ZTRFM has been dedicating to roll forming technologies for over 2 decades and now boasts strong experience, capabilities, innovative thinking and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.

At ZTRFM, various payment terms are acceptable,you can choose what is convenient for you. Also we offer excellent after-sales services. Typically , we offer 1 year warranty and whole life technical support. Our engineers can work overseas and clients can also come to be trained to how to operate machines.

For more information, please contact me at Whatsapp:008618730769688 or send an email to cnzt005@zhongtuocn.com

FAQ
1. IS AFTER SALES SERVICE AVAILABLE?
Yes, we offer 7x 24hours online support and our engineers can work oversea to help.

2. HOW CAN I GET TO YOUR FACTORY?
a. First fly to Beijing airport and then go from Beijing Nan to Cangzhou Xi (1 hour) by  high speed train . Then we can pick you up at the railway station.
b. First fly to Shanghai Airport and then go from Shanghai Hongqiao to Cangzhou Xi(4.5 hours)  by high speed train. Then we can pick you up at the railway station.

3. WHAT IF SOME PARTS BREAK?
We offer warranty of 12 months ,during which free spare parts are available if some parts of the machine break to be irreparable. Besides, we also offer whole life technical support which means we will still offer technical advice 1 year after your purchasing. We can discuss to help you out.

4. CAN YOU TAKE CHARGE OF TRANSPORT?
Yes, we have strong expertise in this area for years and you can trust us.

Customized Glazed Metal Roof Tile Forming Machine

Customized Glazed Metal Roof Tile Forming Machine

Customized glazed metal roof tile forming machine has can be used to make roofing sheet. It stands out the crowd for its 10 years of service time and high working speed. In addition, this metal roofing sheet rolls forming machines is also called the metal step tile making machine or metal roofing sheet machine. Here is a drawing profiles for your reference:

Finished product of tile making machine :

What does a glazed tile roll forming machine look like?
ZTRFM has been dedicating to roll forming technologies for over 2 decades and now boasts strong experience, capabilities, innovative thinking and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.
Corrugated Plate Roll Forming Machine
At ZTRFM, various payment terms are acceptable,you can choose what is convenient for you. Also we offer excellent after-sales services. Typically , we offer 1 year warranty and whole life technical support. Our engineers can work overseas and clients can also come to be trained to how to operate machines.

Building Material Aluminum Roof Glazed Tile Roll Forming Machine

Building Material Aluminum Roof Glazed Tile Roll Forming Machine

Main machine
The main machine works to roll form the steel sheet to the profile customers want and then cut the steel sheet into pieces.
The material of our roller can be GCR15/CR12/CR12MOV,and our shaft and roller all be electroplate to protect from rust.

PLC computer controlling system
You can set the running speed / length / batch / pieces of steel sheets on the PLC computer touch screen, and then the machine can run automatically or you may choose manual mode. The whole operation process is easy to understand.

Hydraulic system
Used to punch holes or logos and cut steel sheet. Of course, hydraulic oil is need to be added into the oil tank.

ZTRFM has been dedicating to roll forming technologies for over 2 decades and now boasts strong experience, capabilities, innovative thinking and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.

At ZTRFM, various payment terms are acceptable,you can choose what is convenient for you. Also we offer excellent after-sales services. Typically , we offer 1 year warranty and whole life technical support. Our engineers can work overseas and clients can also come to be trained to how to operate machines.

For more information, please contact me at Whatsapp:008618730769688 or send an email to cnzt005@zhongtuocn.com

Metal color glazed tile making machine

Metal color glazed tile making machine

Metal color glazed tile making machine Roll Forming Machine of ZTRFM is designed to make roofing sheet with its distinctive advantages. It is durable with its service life stretching to 10 years. Besides that, its working speed highly stands at 8-22m/min. Metal glazed tile making machine is also called metal step tile making machine, or metal roofing sheet machine. Here are some drawing profile for your reference:

Working Process of a metal glazed tile making machine :

Uncoiling→ Feeding material into machine→ Roll forming→ Measuring length→ Step formed→ Auto cutting→ Products receiving

What does a finished glazed tile making machine look like?

Main parameters of glazed tile making machine:

1 Length of the main part About9500*1650*1500mm
2 Weight of main part About 6.8 Ton
3 Voltage 380V/50HZ3Phase (as customer’s request)
4 Roller fixer Middle plate welded
5 Frame Guide pillar and the thickness is 30mm
6 Frame thickness 25mm
7 Drive mode Gear
8 Material of rollers 45# steel, surface hard chromium plating.
9 Material of shafts 45# steel
10 Diameter of shafts Φ90mm Solid shafts
11 Number of rollers 16 rollers
14 Main power 11kw(Simon motor )
15 Text screen displayer Japan made
17 Forming speed speed 8-22m/min
18 PLC Control system Japan Panasonic PLC
19 Hydraulic power 5.5KW
20 Gear box China famous brand
21 Chain 1.25
22 Delivery time 30 working days after receiving the deposit

ZTRFM has been dedicating to roll forming technologies for over 2 decades and now boasts strong experience, capabilities, innovative thinking and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.

At ZTRFM, various payment terms are acceptable,you can choose what is convenient for you. Also we offer excellent after-sales services. Typically , we offer 1 year warranty and whole life technical support. Our engineers can work overseas and clients can also come to be trained to how to operate machines.

For more information, please contact me at Whatsapp:008618730769688 or send an email to cnzt005@zhongtuocn.com