Category Metal Embossing Machine

Light Gauge Steel Framing Machine Ceiling Metal drywall stud and tracks roll forming machine

Drywall metal stud and track machines are specialized roll forming machines designed to produce high-quality metal studs and tracks used in drywall construction. These machines are crucial for manufacturing the structural components that form the framework for walls and ceilings in both residential and commercial buildings. Here are some common types of metal drywall studs and tracks for interior walls and ceilings:

Standard Metal Studs:

Single Studs (Non-Structural): Used for non-load-bearing walls, these studs are typically spaced at 16 or 24 inches on center and are available in various gauges.
Double Studs (Non-Structural): These are two single studs fastened together for added strength. They are commonly used around openings or for increased stability in non-structural walls.

Structural Metal Studs:

Heavy-Duty Studs: Designed for load-bearing walls, heavy-duty studs have a thicker gauge and are used in areas where additional strength is required to support loads.
Jumbo Studs: These oversized studs are used for walls that require additional structural support, often in high-rise buildings or areas with specific engineering requirements.

Metal Track Systems:

Top Track (Top Plate): The horizontal track is installed at the top of the wall, providing support for the studs and attachment points for the ceiling or roof structure.
Bottom Track (Sill Track): Placed at the bottom of the wall, the bottom track serves as a base for the studs and provides a surface for attaching the wall to the floor.

Resilient Channel Studs:

Resilient Channel: These studs are designed with a built-in resilient channel, which helps reduce sound transmission through walls. They are commonly used in areas where sound control is a priority, such as residential buildings or recording studios.

Shaft Wall Studs:

Shaft Wall Studs: These studs are designed for use in shaft walls, which are vertical enclosures, such as elevator or utility shafts. They often have higher fire-resistant ratings.

Slotted Track Systems:

Slotted Track: These track systems have pre-punched slots that allow for vertical adjustment of the studs. They are commonly used for ease of installation and leveling.
Header Track:

Header Track: Used above openings like doors and windows, header track provides additional support for the structure and helps distribute loads around the opening.

Deflection Tracks:

Deflection Track: Designed to accommodate vertical movement in the structure, deflection tracks allow for the controlled deflection of the wall system. They are often used in buildings where movement or settling may occur.
Light-Gauge Steel Framing for Ceilings:

Ceiling Channel: Used to create a framework for suspended ceilings, ceiling channels are horizontally installed to support the ceiling grid and panels.

We can produce all the above types of studs and tracks machines, there are 40m/min, 70m/min and 100m/min for you choose. please check more details of our metal stud drywall machine as below:

                       Packing list for automatic stud & track machine
Part 1 3T automatic decoiler      set      1
Part 2 Coil feeding & Leveling system     set      1
Part 3 Roll forming system     set      1 Gear box transmission
Part 4 Fly punching system    set      1
Part 5 Servo fly cutting system    set       1
Part 6 Control station    set       1
Part 7 Hydraulic system    set       1
Part 8 Packing system    set       1 Full automatically
Part 9 Tools & Spare parts    set       1 Also include operation manual

 

Work flow for automatic stud & track machine (just for reference)
                                                                                         The roll forming machine pictures
                                                                                              Part 1: Automatic decoiler
Loading capacity 3 T + 3T
Usage It is used to support the steel coil and uncoil it in a turntable way. Hydraulic power tensioning and loosening, automatic feeding.
Coil inner diameter 450-550 mm (adjustable)
Uncoiling width 300mm
                                                                            Part 2&3 Leveling & roll forming system
Note:

  1. There is hand wheel on the feeding part, easy for you adjust the feeding size when produce different sizes of products
  2. There is also guiding device, easy for the material go into the machine smoothly and quickly.
  3. Please check the yellow box, there is oil drip device on the feeding part, it can make oils on the products, in case the finished studs are rust.

We use split rollers to realize one machine to produce different sizes of drywall studs, you can adjust the size automatically by PLC

Rolling shaft Shaft material: 45# steel
Shaft diameter: 50 mm
Tempering treatment
Roller Roller material: Cr12
Quenched treatment
Rolling station number 15 stations
Work speed 0-45 m/min
Machine frame Base use high quality H steel;

Vertical iron arch casting frame structure

Bearing Chinese famous brand Harbin ( high quality)
Work power 7.5 kw+11kw
Transmission By Gear box
Motor brand Main machine motor brand: Guomao

Servo motor brand: zhongchen

                                                                                                Part 3:  Control system
Note: There are two screens on the control station, one screen is used to set the product size you want to produce, then the machine will adjust automatically according to what you set, another screen is used to set the speed, length and other specifications of the machine.
Frequency brand Delta (original)
Screen brand Xinjie, China
Screen type Touch screen & buttons
Screen language English/Chinese
Encoder Omron
Low pressure electrical part brand Schneider
Function
  1. Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved;
  2. Servo motor with PLC function
                                                                                                  Part 4: hydraulic system
Feature The cutter with different sizes according to the product dimension.
Work type Servo flying Hydraulic cutting system

Servo flying Punching system

Servo motor power YASKAWA 2.3 kw
Hydraulic power 5.5+5.5 kw
Driving method By pillar type Cylinder
Cutter material GB-Cr12
Cutting length tolerance ±1mm/3m
Cutting feature Flying cutting. When the machine cutting it will not stop
                                                                            Part 5: Automatic stacker & bundling machine
Table quantity 1 set
Profile length Within 4m per piece
Maximum speed 70m per minute
Dimension 8.5m x 2.5m

50, 75, 100 drywall light keel machine/ combine light keel machine

drywall light keel roll forming machine

50, 75, 100 drywall light keel roll forming machine could be used to make many types drywall building needed elements. One machine could make all those sizes drawing profiles. Meanwhile for our machine, if you need to print production date, pressing logo on the machine or make some special mark on the finsihed products, all we could help you.

drywall light keel roll forming machine

Here are some basic parameters of combine light keel machine:

 

 

Manual decoiler
1).Material coil inner diameter:500mm-600mm
2).Max coil width: 600mm
3).Carrying capacity:1500kg
Manual-decoiler
Main Roll Forming Machine system:
1).Shaft material:45# steel,
outer diameter:50mm
2). Roller material:GCR12Mov
3).Number of forming steps:11steps
4).Main electrical power: 5.5 KW
5).Forming speed: 25m/min
6).Transport:by gear
7).Voltage: 380v 50hz 3phase
Main Roll Forming Machine system
Hydraulic cutter and punching if need

2).Blade and mold material: Cr12 steel with quenched treated 60-62℃

3).Cutting system: advanced hydraulic drive, automatic cutting after

forming, no distorting or wasting,high level safety factor,

will not stop the machine to ensure the speed of cutting.

Hydraulic-cutter-and-punching-if-need

All the simple drywall making elements could be made by this machine easily. For showing how to do installation, here are some pictures for your reference:

drywall light keel roll forming machine

Trangular light keel machine

Trangular light keel machine

Trangular light keel machine is for making this kind of trangular light keel in batch by roll forming principle. The machine is composed by the following elements: decoiler, levevling beatch, roll forming machine, shearing system and runout table. This kind of machine could be used to make two types trangular light keel both: light keel steel and Paint keel. But for prtection the surface of panit coil, the design will be a little different. Here is the machine picture for your refernce:

Trangular light keel machine

What is Trangular light keel?

Triangular keel is the indispensable elements for integrated ceiling building, which is a kind of new building material. It has the advantages like, light weight, high strength, waterproof, shockproof, dustproof, sound insulation, sound absorption, temperature and other effects of adaptation, and easy to install. Meanwhile it can fit to various types design. Here are some finished products of integrated keel for your reference:

Trangular light keel making machine

Here are machine parameters for your reference:
Size: 3800 800 1400
Weight t: 2.5tons
Voltage: 380V/50HZ3 Phase (as customer’s request)
Frame: middle plate welded
Memorial arch frame type
Frame thickness: 25mm
Drive mode: gear
Material of rollers: GCr12MoV
Material of shafts: 45# steel with tempering
Diameter of shafts: 40mm
Number of rollers: 13 rollers
Main power: 4kw

What makes ZT Trangular light keel different with others?
1.Design different. Our design team has 16 working experience in this area. For the design, we use special method to make machine no burring to surface and work with small noise.
2.Use real and best material. Normally speaking, our machine will use best mateiral to make mould and then do 58 degree quecning. By this way, we can make sure the hardness of the moulds. And this is dispensible reason to make machine using long time.

Trangular light keel machine

Combined C U Channel Roll Forming Machine

Combined C U Channel Roll Forming Machine

PACKAGE: NUDE PACKAGING IN 1*20 GP CONTAINER

LEAD TIME: WITHIN 30 WORKING DAYS AFTER RECEIVED THE DEPOSIT

Combined C U Channel Roll Forming Machine Customer requirements:

Combined C U Channel Roll Forming Machine

Combined C U Channel Roll Forming Machine Working Process:

Combined C U Channel Roll Forming Machine 1

Combined C U Roll Forming Machine Decoiler System

Usage: It is used to support the steel coil and uncoil it in a turntable way. Passive uncoil pulled by roll forming system.
Loading capacity: 1.5T
Uncoiling width: 300mm
Inner diameter: 450-550mm

Combined C U Channel Roll Forming Machine 2

Combined C U Roll Forming Machine Entry Beach

Usage: Put the raw material (steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.

Combined C U Channel Roll Forming Machine 3

Combined C U Roll Forming Machine

Usage: In order to keep the product shape and precision, adopts
welded sheet structure, motor reducer drive, gear transmission,
roller surfaces polishing, hard plating , heat treatment and galvanize
treatment . The polished surface and the heat treatment towards
the molds also can keep the molding plate surface smooth and not
easy to be marked when it is being stamped.
Size of main part: About 5.5*1.4*1.5m (L*W*H)
Weight of main part: 4.5Tons
Main power: 5.5kw
Voltage: 380V/50HZ/3Phase
Frame type: Memorial arch frame
Frame thickness: 25mm
Drive mode: By gear
Material of rollers: GCr12MoV
Material of shafts: 45# steel with tempering
Diameter of shafts: φ40mm
Number of rollers: 11 rollers
Material: GI/PPGI
Material thickness: 0.3-0.6 mm
Forming speed: 25 meter/minute

Combined C U Channel Roll Forming Machine 4

Combined C U Channel Roll Forming Machine 5

Combined C U Roll Forming Machine Automatic Cutting

Feature : Ensure stability, precision and cutting speed
Function : Automatic cutting controlled by electric control system
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
Material of blades: Gcr12MoV quenched
Power supply : Hydraulic power

Combined C U Channel Roll Forming Machine 6

Combined C U Roll Forming Machine Hydraulic Station

It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank ,the pump drive the cutter machine to begin the cutting job.
Station quantity: 2 sets
Hydraulic motor Power: 3kw
Hydraulic oil: 46# hydraulic oil
Volume: 30L
Components: The system includes a set of hydraulic tank , a set of hydraulic oil pump, two hydraulic pipes. and two sets of electromagnetism valves.

Combined C U Channel Roll Forming Machine 7

Combined C U Roll Forming Machine Electric Control System

1. Adopted PLC, transducer, touch panel to ensure high speed with stability, precision and lifetime.
2. Voltage: 380V/50HZ/3Phase
3. Language: English and Chinese
4. Automatic length measurement
5. Automatic quantity measurement
6. Length Tolerance: 3m±1.5mm
7. Length inaccuracy can be amended easily.
8. Operating panel: touching screen and button together.
9. Equipped with movable switch , air break, radiator, transformer & electric leakage protector for operation convenience and safety.

Combined C U Channel Roll Forming Machine 8

Combined C U Roll Forming Machine Warranty

1. One year warranty, whole life technical support.
2. Installation & adjustment : We can take a video for the customer and the customer can also come to our factory, we can train customer how to install and adjust the machine.
3. Oversea service: the buyer should charge of visa, return ticket, food and accommodation overseas and USD50/person/day salary.

Contact information

Combined C U Channel Roll Forming Machine 9Combined C U Channel Roll Forming Machine 10

 

Drywall profile roll forming machine

Drywall profile roll forming machine

Description of our drywall profile roll forming machine: Drywall profile roll forming machine is one kind of our main roll forming machines. The products produced by of drywall profile roll forming machine are mainly used for the drywall structure. This kind of profile structure wall is more light than the concrete with rebar wall, and at the same time it is easy to construct. Drywall profile roll forming machine Advantage of our drywall profile roll forming machine: 1.Our drywall profile roll forming machine is customized, we can design and produce the machine as your personal requirements. 2. Our drywall profile roll forming machine much cheaper than the machines from some developed countries. 3. Our machine can produce different profiles, we adopt the roller spacers to adjust the size of the profile. 4. Our machine warranty time is one year, but we will give you whole life technical service.Drywall profile roll forming machine -1 Applications of our drywall profile roll forming machine: From the name of our machine you can know that our machine are mainly used for the production of the profiles used in the drywall. Drywall profile roll forming machine